Intecont plus ошибка c1

I L/C

= =

Feed rate Load cell

* fault in device or cabling

0405

Control Overview BV-H2219 GB 20

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INTECONT PLUS 4. 

VDM

T e ch n ic a l D a ta Panel-mounting unit: VEG 20600/20610 Front panel 96 x 288 mm: Panel cut-outs : 88 x 282, wall thickness max. 10 mm Mounting depth : min. 225 mm (including 50 mm for  connectors) Protected to : IP 20, front to IP 65 Material : plastic grey to RAL 7022 Display : fluorescent, 2 lines of 20 characters, 6 mm high Keyboard : flexible membranes with tactile touch : LEDs, 2 x green, 3 x red : 24 V(DC)  + 50 % -25%, max. 1 A, no fuse, pole-reversal protective circuit Ext. power supply : 90…264V/ 50HZ…60HZ



Surface-mounting unit: with panel mounting unit VEG 20…



Wall-mounting housing Measuring systems Feeding systems

Signal lamps Power supply



Protected to Material Voltage supply

: width x height x depth 500x600x300mm : IP 65 : steel sheet, 1.5 mm, grey : 90…264V/50Hz…60Hz

Extension

: Feed unit controller 

  Environment Temperature Humidity Interference immunity Interference

P = 100.00 kg/h I= 0 kg/h

: width x height x depth 410x330x236mm

: -25 °C … +45 °C, tested to -40°C : Class F (DIN 40 040) * : to IEC 801

suppression

: to VDE 871, EN 55 011

Housing safety EC recommen-

: to IEC 348

dations

: CE label

* Tropical version (class R) upon request 

Storage temperature -40 °C … +60 °C



  Connectors Plug/screw connectors (Phoenix Combicon), non-confusible



Control outputs Number Base board Option card Load

8 N/O relay contacts 3 5 max. 230 V(AC) 8 A resistive load, 1 A inductive If error message “CPU Not OK” is output, all contacts open.

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: : : :

Technical Data BV-H2219 GB 21

 VDM 

INTECONT PLUS

Control inputs



Number Base card Option card Type



: : : :

5 3 2 24 V(DC) +/-30 %, 5 mA, galvanically isolated

Number Current Raise Load Reference Resolution  Acuracy:

Control inputs (NAMUR) Number : Type :

Analog input

2 NAMUR (DIN 19234), short-circuit and cable breakage monitoring



Analog output Number Base card Option card Current Raise Load Reference

: : : : : : :

2 1 1 raise …20 mA impressed 0… <20 mA max. 500 ohms 0 V by user, galvanically isolated : 12 bits +/- 1 d

Resolution

If error message “CPU Not OK” is output, output signal turn 0 mA.



1 raise …20 mA impressed 0… 20 mA 500 ohms 0 V internal, galvanically non isolated : 10 bits +/- 1/2 d <0.4% over entire temperature range

External totalizing pulse counter  Frequency Pulse length Output



: : : : :

: max. 10 Hz : selectable 50…1000 ms : 24 V, max. 100 mA optionally active low or  active high, galvanically isolated, short-circuit-proof, limited to apr. 350 mA, negative amounts are stored internally and must be compensated by positive amounts before new pulse is output. This ensures integral accuracy also with minimal belt load.

Serial printer interface Number Type Data format Isolation Connectors

: 1 (option card) : RS 232 (V24), max. 38400 baud : 8 data bits, 1 stop bit, no parity : galvanically non-isolated : Phoenix MSTB, contat spacing 3.5 mm, max. 1.5 2 mm

0405

Technical Data BV-H2219 GB

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INTECONT PLUS 

VDM

Load cell connection Voltage supply

: +/- 6 V AC (+/-3 %) (apr. 66 Hz), short-circuit-proof  Measuring cycle : 100ms Resolution : 24 Bit Load : R (load cell) = min. 80 ohms Cable length : max. 30 % voltage drop, max. 500 m Measuring range : -20mV….+50mV with VLW: -1.6mV…min. 32mV 

Serial interface for service PC Number Type Data format

Isolation Connectors

: 1 : RS232; RS422 or RS 485 max. 19200 baud : 8 data bits, 1 stop bit, odd parity changeable to even or  no : galvanically non-isolated : Phoenix MSTB, contact spacing 3.5 mm, max. 1.5 mm2 or 9-pole D-Sub HD20

0405

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Technical Data BV-H2219 GB 23

 VDM

INTECONT PLUS

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0405

Technical Data BV-H2219 GB

24

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INTECONT PLUS 5. 

VDM

C ha ra ct er is ti cs Power Failure



Scale data, calibration values, counter readings and pulses pending remain stored after power failure for  an unlimited period of time. The internal clock continues running for approx. 5 days.



Dialog Language for error messages, programs. Eligible



operation, and

: DEUTSCH ENGLISH FRANCAIS ESPANOL ITALIANO

kg, t , m, NON-SI units : lb , t , f , (see Parameter Shortlist)

kg/h t/h cm lb/h t/h inch

Totalizing counter 1 Totalizing counters 2…3 Feed rate absolute I Feed rate relative Ir  Measured load absolute Measured load relative Batch data

Select lower display using cursor keys.



Signal Lamps (top down) VOLTAGE PROCESSOR  ALARM MIN MAX



OK OK (red) (red) (red)

(green) (green) feed rate MIN limit feed rate MAX limit

Release, Emergency Stop

Event Messages Events and faults are displayed in form of an alphanumeric code. Call clear text of events via keyboard. Events are organized into Alarms, and Warnings with and without acknowledgement. Alarms stop scale, warnings don’t.  All alarms are additionally reported via relay outputs.

Start/Stop Totalizing Counter  Select using Parameter B03.



Upper display : Lower display:

Units (selectable) SI units :



service

  Displays



Operating Philosophy Operator prompting through multi-level menus. Important configuration and calibration functions are protected by password.

Functions are realized using a digital input O01.

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Characteristics BV-H2219 GB 25

 VDM 

INTECONT PLUS

Zero Setting



Zero setting is performed by an automatic program. No material is required. Program can be started

  Calibration

1. manually via keyboard 2. automatically with closed prefeeder 

Calibration as such is not required. All you have to do is enter some constructional data of load cells, speed transducer, belt inclination, etc. INTECONT uses these data to compute all requisite display normalisations. Check, or recalibration, canbe effectedin twoways:

Max. admissible zero setting amount is monitored.

a) Using material Enter check result into INTECONT, and measurement value will be corrected.



  Taring

b) Using check weight

Designed to zero the basic tare load, the taring program on principle has the same function as the zero setting program. However, tare elevation is not monitored, and the call is protected by password.



Zero Drop Out Suppresses totalization upon measurements around zero point, so that counter stops with small feed rates. Deselect function if not desired.



 A special check program lets you check normalizations, and correct them if technical data or not exactly known. In later operation, program can also be used to show technical modifications.

Display Filters can be defined individually for feed rate and measured load.



Number

Name

Default

O03 O01 B03 O02 O02

DI Ackn. Events Release START Source DI Stop Batch DI Ext. Event

DI1 DI2 —-(OP) ——-

 

Digital Outputs

Maintenance Hints through display of event s 1. Voltage ON-time 2. Scale ON-time



Digital Inputs

  Adaptions The electrical system needs not be redesigned nor  adapted.

Nummer

Name

Default

P04 P05 P01 P02 P03 P07 P08 P06

DO I-MIN DO I-MAX DO ALARM DO Prefeeder ON DO Feeder ON Full Feed Dribble Feed DO Batch Active

D01 DO2 D03 D06 D05 ———-

0405

Characteristics BV-H2219 GB

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INTECONT PLUS 6.

VDM

S e tt i n g P r og r am s Function Distributor 

The function distributor lets you call further functions and/or dialogs.

G

Call function distributor. If an event is available, “Display Events” is displayed; if no event has occurred, display shows function selected last.

f

Start function.

Programming and Calibration functions lead to further  menus you can move through using cursor keys. B

=

 Abort Batch Deselect Batch Batch Number  Print Batch Reload S

=

Calibrating functions protected by password. Prompt for password input is output after call of function.

E

=

If an event is available.

Return to normal displays, or abort function.

N

If Batching mode is selected, additional functions can be accessed in main distributor.

With opposed functions, e.g. START/STOP, only the one currently accessible can be called.

F u nc t i o n DisplayEvents

Moving through function distributor has no effect on weighing functions.

TU

Move through function distributor. Display Events E Display Check START/STOP Feeder  Service Values START/STOP Keyb. Mode Select Batch B EasyServe active/deactiv >0< Zero Set Programming Calib.Functions S Print FMZ Read Parameters Enter Parameters Load Default Par. Print Parameters Print Stat. Rep

0405

S S

START/STOP Simulation Tare CW: Weigh Check Set Time

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Setting Programs BV-H2219 GB 27

 VDM

INTECONT PLUS Calibrating Functions

Menu item “Calibration Functions” lets you access 3 functions: 1. TW Tare 2. CW: Weight Check 2. Set Time  All functions are protected from unauthorized use by password. The operating sequence is the same for all programs.

TW Tare The taring program acquires zero point error of  complete measuring system over a settable time (Parameter C 01, default = 30 s). INTECONT uses this value to correct measuring result during operation. In contrast to zero setting program, zero setting range is not monitored nor limited. Taring program deletes the zero setting result.

Effects:

G TUf ……

f

Call function distributor. Scroll CALIBRATION FUNCTIONS into lower display field and acknowledge. Enter password 07734.

Display shows one of the setting programs, e.g. TW: Tare.

CALIBRATION FUNCTIONS TW: Tare

f N

Start setting program.

Conditions:

1. During taring, no totalization takes place. 2. Analog output is set to elevation value. 3. Events continue being monitored. 1. No material flow. 2. Scale cut off  (prefeeder closed, if present).

Follow these steps:

Gf

Function distributor, Calibration functions, password (see “Calibration Functions”).

TU

Scroll “TW: Tare” function into lower  display field.

f N

Start function. Abort at any time

Return to normal displays. For apr. 2 min., Calibration menu can be recalled without password input.

0405

Setting Programs BV-H2219 GB 28

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INTECONT PLUS

VDM

Program running:

>.

>0< TW: Tare

CW Weight Check

9 0. 2 5 2. 3 5

%

Upper display:

Residual run time in % of total run time

Lower display:

Continuously meaned tare in % of  nominal measured load

Upper display

Lower display

Conditions:

2.45 % 3.50%

:

:

Effects: 1. During run time, no totalization takes place. 2. Analog output is set to elevation value. 3. Events continue being monitored.

Program complete:

>0< Dev. Tare

This program lets you check the INTECONT measuring range. Load measuring system with a known check weight and acquire load cell load mean value over a certain time. INTECONT compares result with specified setpoint and displays value. No automatic correction takes place.

1. 2. 3. 4.

Deviation of tare value from previous taring operation in % of nominal measured load

Taring or zero setting performed Effective check weight entered into Parameter C 05 Check weight applied in provided point Scale cut off 

Sequence:

dev = +: tare increased dev = — : tare decreased

Gf

Function distributor, Calibration function, password (see “Calibration Functions”)

Mean value of total tare in % of nominal measured load

TU

Scroll “CW: Weight Check” into lower  display field.

f N

Start program.

f

Accept taring result and enter value into Parameter D 04. Tare correction (D05) is set to zero.

N

Reject result, i.e. scale not tared.

Abort at any time

Special Messages: 1. STOP

if INTECONT is still started

2. ABORTED

if taring result is not acquired yet

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Setting Programs BV-H2219 GB 29

 VDM

INTECONT PLUS

Program running

Evaluating result:

>. CW 51.4% SET/ACT 0.9842%

Upper display :

Residual run time in % of total run time

Lower display :

Continuously meaned SET/ACT measuring result

Error < 1 %

:

COR = 0.99…1.01 Scale OK, no further action required.

Error < 5 %

:

COR = 0.95…1.05 Enter KOR value into Parameter D 02 . This makes good sense only if  parameter has not yet considered result of check using material.

Error > 5 %

:

COR < 0.95 or COR > 1.05 Multi-percent deviations suggest wrong data input (e.g. belt inclination not exactly known, lever  arms) and/or mechanical faults (misalignment, distorsions).

Program complete

>. CW COR

Check does not consider Parameter “Weight Correction» D 02, so that check program will indicate same error quotient COR after check.

5.325 % 0.9915%

Feed rate display for check weight:

Upper display

:

ACTUAL measured load in kg

Lower display

:

Mean value COR of SET/ACT over  total run time

fN

I = D02

I C05 C04 D02

= = = =

C05 C04

Feed rate in t/h Check Weight Device Constant Weight Correction

in kg in kg/(t/h)

Exit program. Since result is not acquired automatically, the two keys are equivalent.

Special hints: 1. STOP

if INTECONT is still ON

2. ABORTED

after exit of program

*

Lets you check scale zero point without check weight Display format: xxxxxxx,yy kg 0405

Setting Programs BV-H2219 GB 30

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INTECONT PLUS

VDM

Simulation Mode Simulation Mode lets you check all scale functions without material at the time of commissioning. During simulation, scale is cannot operate in normal mode.

Gf

Function distributor, Calibration functions, password (see “Calibration Functions”).

TU

Scroll “Start Simulation” into lower display field.

f

Start program.

Display

:

Event message S7 In upper line, “=” symbol flashes.

Function can be cut off in the same way (STOP Simulation).

Features: 1. All operating functions can be performed.

Set Time Unlike the other programs, date and time can be changed in Start and Stop states of scale and be read off under SERVICE VALUES.

Gf

Function distributor, calibration functions, password (see “Calibration Functions”).

TU f N

Scroll “Set Time” into lower display field.

03

Enter year, e.g. 03, month, day, hour, minute, and second.

f

Acknowledge every input. When seconds have been acknowledged, new date is acquired.

Call menu. Abort at any time.

Complete date is displayed for some seconds.

O

Delete digit entered last.

2. Feed rate actual value is set to nominal rate. 3. Measured load measurement is active. 4. All control inputs and outputs operate in normal fashion.

 After power failure, time remains stored for min. 5 days.

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Setting Programs BV-H2219 GB 31

 VDM

INTECONT PLUS

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Setting Programs BV-H2219 GB 32

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INTECONT PLUS 7.

VDM

S e rv i ce V a lu e s

The Service table includes detailed system information. Call does not affect weighing functions.

6. Inputs switching conditions I+ : DI = 1 1 1 1 1 + 0

GTf TU

Move through service values.

N

Return to normal displays.

Inputs 4 + 5 on option card “N” = No option card Inputs 6 + 7 are designed as Namur inputs (external input) “+” short-circuit; “-” cable breakage; “1” = sensor covered; “0” = sensor free

7.

Displays: 1. 2. 3.

“1” = Contact closed “0” = Contact open

Call SERVICE VALUES function and start.

VMD 20600-00 2063 HW = 1 Opt.K: 0 1

EL = 22 h Voltage ON-time

Version number  Hardware version (no option card) option card available)

Monitoring: Parameter K 01, Message S4 8.

O Z1 =

ED = 19 h Scale On-time

1500100 kg Opt..IND : 1

Condition Monitoring

: Totalization ON : Parameter K 03, Message S3

4. Date and time 9.

aw = 30.988 %

5. Relay outputs switching conditions

Load on load cells related to total of load cell rated capacities. If value exceeds 100%, load cells are overloaded. From 110 % onward, Message H4: “L/C Input > MAX” is output.

I +: DO = 1 1 1 0 0 0 0 0 “1” = Contact closed “0” = Contact open Inputs 4-8 on option card “N” = No option card

10

wz = 1.383257 mV/V Unnormalised output value of load cell amplifier (Gross)

11.

R_wz = 300 ohms Load cell resistance value

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Service Values BV-H2219 GB 33

 VDM 12.

INTECONT PLUS

AO1 = 4.15 mA  Analog output 1 output current

13.

AO2 = 10.00 mA  Analog output 2 output current (on option card)

14.

ZE = 53 Pulses output across pulse output for external totalizing counter, counted after command “Reset Counter 1″.

15.

ZO = 1 Pulses still to be output. If value keeps exceeding zero, pulse frequency is higher than 10 Hz. Increase weighting of smallest display digit of  Counter 1 (Parameter B 10).

16.

AI = 12.54 mA  Analog input input current .

17.

CS = 10851 Scale software check sum

18.

CS_b = 10851 Check sum cyclically recomputed. If value “CS_b” is unequal to “CS”, a serious fault is given. Contact the Schenck Service.

19.

Iun = 4876 kg/h Unlinearized feed rate

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Service Values BV-H2219 GB

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INTECONT PLUS 8.

VDM

P a ra m et e r iz a ti o n

General Information

There are two types of parameter:

Parameters are variable characteristics or data used to match INTECONT to the application.

Selection parameters

Display units and format Limit values Nominal and calibration data, etc.

Let you select from various options, e.g. WARNING,  ALARM. Numeric parameters

Some parameters can be set in accordance with requirements (e.g. display formats), others have to be taken from Spec Sheet supplied. During parameter input, all functions are maintained. However, during operation, only parameters with no influence on measurement, e.g. display filters, should be changed. Default Values  All parameters are preset with default values. These are proven suggestions and can normally used as defined. The default values can be loaded using sub-function “Load Default Parameters”.

Enter numeric value, e.g. nominal feed rate.

Call Parameter Menu

G TUf

name number 1, 2, 3 .. and value.

Scroll PROGRAMMING into lower display field and acknowledge.

TUf

Select ENTER PARAMETER function.

Bf

Enter password 07734.

Identification The parameters are organised into function blocks A, B, … and, within a block, described by

Call function distributor.

Display shows title of first parameter block.

Values differing from default are identified by a * before the block letter.

Dialog Behaviour  Block: A

Nominal Feed Rate B02 1000.0 kg/h

N

Return to normal display. For apr. 2 min., Parameter  menu can be recalled without password input.

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Parameterization BV-H2219 GB 35

 VDM

INTECONT PLUS

Select Parameters

Enter Parameters

1. Block Letter 

P TU Rated Data Block: B

TU

Move through blocks A, B … up and down. Block letter flashes.

f

Select block. Display shows parameter  selected last.

2. Parameter Number 

Prepare input. Selection parameter: value flashes. Scroll desired value into lower  display field.

46

Go to the left (4) or to the right (6); see “Hardware Configuration”.

B9

Numeric parameters: Feature — — — — — — — — — — — — — — — Enter value using number keys.

f

Acknowledge input. Next parameter is displayed.

O

Delete digits.

N

Abort input.

OFF key “0″ is always active; ON key ”I» only if  parameter input is complete. Nominal Feed Rate B02 10000.0 kg/H

TU

Move through parameter  numbers within a block. Parameter number flashes.

f

Move through parameter  numbers independent of block (UP only).

NN

Return to block titles. Return to normal mode.

0405

Parameterization BV-H2219 GB 36

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INTECONT PLUS

VDM

Hardware Configuration

Load Default Parameters

When parameterising the hardware, the source determines whether unit, channel and level must be indicated or not. The table below will assist you in configuring the hardware.

Lets you load the default setting. Function is protected by password and YES/NO prompt.

Source

Unit

Channel

Level

FB OP v — DI

I+

DI1-DI7

HI, LO

DO

I+

DO1-DO8

HI, LO

 AI

I+

 As you can see, with “Fieldbus” (FB), “Operator  Panel” (OP), “Speed” (v) and “Not Assigned” (—) no additional input is required. “Digital Inputs” (DI) and “Digital Outputs” (DO) require unit, channel and level to be indicated. With “Analog Input” (AI), the unit is firmly set to I+.

 Attention!  All changes to parameters and calibration values get lost.

G

Select PROGRAMMING function, call DEFAULT PARAMETERS.

B1

YES = 1 NO = 0

f

Acknowledge selection.

Power Failure Parameters remain stored for an unlimited period of  time.

Sample: Parameter B06 “START Source» determines from where the scale is started. Description

Source

B06 START Source

OP

 Alternatives

FB, DI

On standard the scale is started from the INTECONT keyboard.  Alternatively, fieldbus or digital input (DI) can be selected. If DI is the desired source, additionally indicate channel and level (see table above). The unit is firmly set to I+.

0405

4 6

Keys 4 (go to the left) and 6 (go to the right) let you shift between source, channel and level.

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Parameterization BV-H2219 GB 37

 VDM

INTECONT PLUS

Parameter Overview

BLOCK F

This list applies to software: VDM 20600-00

01 Value for I-MIN 02 Event Class I-MIN 03 Value for I-MAX 04 Event Class I MAX

BLOCK A 01 Language * 02 Units

Scale Definitions

Limit Values 5.0 % Io W1 (L 01) 120.0 % Io W1 (H 01)

ENGLISH SI BLOCK G Filter Setting

BLOCK B 01 Feed Rate Unit 02 Nominal Feed Rate 03 START Source 04 FMZ1 Unit 05 FMZ 1 Pulse Dur. 06 FMZ 2 Unit 07 FMZ 3 Unit

BLOCK C 01 Calibration Time 02 L/C Charac. Value 03 L/C Rated Cap. 04 Device Constant 05 Check Weight

BLOCK D 01 Nominal Platf. Load 02 Span Correction 03 Total Tare 04 Basic Tare N 05 Tare Correction T 06 Material Corr.

Rated Data ——— kg/h 0200.000 t/h OP ———- t 0 ms ———- t ———- t

Calibrating Data 30.0 s 2.0000 mV/V 60.000 kg 0.0400 kg/h 1.000 kg

Calibrat. Results 8.00 kg 1.0000 0.00 kg/h 0.00 kg/h 0.00 kg/h 1.00

01 I Display 02 I Analog Output 03 Q Display 04 L/C FILTER 05 Afterfl. Time

BLOCK H 01 AUTO Zero Active 02 Autom. Zero Limit 03 Zero Set Limit 04 Tare Corr. MAX 05 ZDO Active 06 ZDO Limit

BLOCK I 01 Batch Dribble FD 02 Batch End 03 Adaption fact. 04 Batch Tolerance 05 Out of Tolerance 06 AUTO Print 07 Batch Source

BLOCK J BLOCK E 01 Source AO 1 02 Elevation AO 03 Limit Value AO 1 04 Source AO 2 05 Elevation AO 2 06 Limit Value AO 2

Analog Output I 1 4.00 mA 20.00 mA Q 4.00 mA 20.00 mA

01 Baud Rate 02 Print Subtotal 03 Print Page Length

BLOCK K 01 Maintenance Elec. 02 Event Maint. EL. 03 Maint. Scale Run. 04 Event Maint. Run.

3.0 s 3.0 s 3.0 s 1.0 s 5.0 s

Additional device NO 1.00 % Io 5.00 % Io W1 (C 05) NO 1.00 % Io

Batch Mode 100.000 kg 0.000 kg 0.5 100000.000 kg W1 (B 01) NO OP

Printer Setting 9600 Error   72

Maintenance Int. 3000 h W1 (S 04) 3000 h W1 (S 03) 0405

Parameterization BV-H2219 GB 38

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INTECONT PLUS BLOCK L 01 Protocol Type 02 Host timeout 03 Comm.-Error Host 04 Address 05 Resolution 06 Word sequence 07 Physics 08 Baud Rate 09 Format Data 10 FLOAT-format 11 Physics 12 Baud Rate 13 Format Data 14 Address 15 FLOAT-format 16 Configuration 17 Address 18 Baud Rate 19 Configuration 20 Byte sequence 21 Word sequence

BLOCK M

VDM

Comm. Fieldbus NO 10 s IGNORE (S 09) 1 4096 I:std/L:std RS485 9600 8-E-1 SIEMENS-KG RS422 9600 8-E-1 16 IEEE FIXED-1 16 125K FIXED-1 Low — High I:std/L:std

BLOCK O

Digital Inputs

01 Release 02 DI Stop batch 03 DI Ackn. Events 05 DI Ext. Event

DI I+.DI2 HI — DI I+.DI1 HI —

BLOCK P 01 DO ALARM 02 DO Prefeeder ON 03 DO Feeder ON 04 DO I-MIN 05 DO I-MAX 06 DO Batch active 07 DO Full feed 08 DO Dribble feed

BLOCK Q 01 Station address 02 Physics 03 EasyServe Baudr. 04 Format Data

Digital Outputs DO I+.DO3 LO DO I+.DO5 HI DO I+.DO6 HI DO I+.DO1 LO DO I+.DO2 LO — — —

Comm. EasyServe 1 RS232 19200 8-O-1

Events

01 Power Failure 02 Memory Error 03 L/C Input 04 No Release 05 L/C Input MAX 06 L/C

A (E 01) A (S 01) A (C 01) W1 (S 02) A (H 04) A (L 04) W2 (S 07) A (E 06)

BLOCK N

Linearization

01 Linearization ON 02 Lin.-S1 03 Lin.-I1 04 Lin.-S2 05 Lin.-I2 06 Lin.-S3 07 Lin.-I3 08 Lin.-S4 09 Lin.-I4 10 Lineariz. error

NO 25.00 % Io 25.00 % Io 50.00 % Io 50.00 % Io 75.00 % Io 75.00 % Io 100.00 % Io 100.00 % Io W2 (B 09)

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Parameterization BV-H2219 GB 39

 VDM

INTECONT PLUS Block A :

A 02 Units

A 01 Language Range:

DEUTSCH ENGLISH*  AMERICAN ENG* FRANCAIS ESPANOL ITALIANO

Scale Definitions

Default: DEUTSCH

Range:

SI NON-SI

Default: SI

Lets you change over displays and parameter inputs from SI units to American units.

Selection holds for all displays, event messages and parameters. * identical

 American Unit

SI Unit

Conversion *

lb t f  inch

kg t m cm

1 lb = 0.453593 kg 1 t = 0.907185 t = 2000 lb 1 f = 0.3048 m 1 inch = 2.54 cm

*also applicable to compound units, e.g. kg/h

Block B : B 01 Feed Rate Unit Range:

———.—.—.————.- — -. — — -.- — —

t/h t/h t/h t/h kg/h kg/h kg/h kg/h

Rated Data B 02 Nominal Feed Rate

Default: — — — — — — kg/h

Range:

0.0001..230000.0 t/h

Default: 200.0 t/h

Reference for limit values and service displays

Determines feed rate display format

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INTECONT PLUS

Dialog function “Keyboard Mode” lets you change over  from selected source to keyboard, and vice versa.

B 03 START Source Range:

OP FB DI

VDM

Default: OP

To start/stop totalization, there is no single solution: OP FB DI

: : :

From INTECONT keyboard Via fieldbus interface Using digital input. Default value is DI3. You can also use any other free digital input. Digital input operates edge-controlled, i.e. if scale fails after   Alarm, remove START signal and re-apply.

Note G05 defines the totalizing counter tracking time. If Parameter O01 “Release” is set to “- -”, no release is required.

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Parameterization BV-H2219 GB 41

 VDM

INTECONT PLUS

B 04 FMZ1 Unit Range:

——- t — — — -. — t — — — .- — t — — -. — — t — — — — — — t *10 —-t *100 — — — — — — — kg — — — — — . — kg — — — — . — — kg — — — . — — — kg

B 06 FMZ 2 Unit Default: — — — — — — — t

 As with B04; however, for counter 2

B 07 FMZ 3 Unit  As with B04; however, for counter 3

B10 determines the display format for counter 1, batching values and pulse weighting for external counter. If no external counter is present, set Parameter B11 to 0.

B 05 FMZ 1 Pulse Dur. Range:

0….1000 ms

Default: 0 ms

Length of external counter output pulse. Pulse weighting corresponds to the smallest display digit of  counter 1 (Parameter B04). B05 < 10 ms :

Pulse output is blocked.  All pulses not yet output are deleted.

Output frequency at nominal feed rate:

PNENN= Zmin =

n nominal feed rate in kg/h or t/h smallest display digit of counter 1 (B 04) in kg or t

Select Zmin (B 04) so that f   does not exceed 10 Hz. Furthermore, pulse duration B05 should be smaller  than 1/f .

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INTECONT PLUS

VDM

Block C : Calibrating Data

C 01 Calibration Time Range:

1…9999 s

C 06 Check Weight Default: 30 s

Measuring time for taring and zero settings programs

Range:

0.010…22 000.0 kg

Default: 1 kg

The check weight is used to check weighing system using calibration program “CW: Weight Check”. Enter weight actingon load cell through check weight.

C 02 L/C Charac. Value Range:

0.01…9.9999 mV/V

Default: 2 mV/V

Load cell characteristic value (transmission factor)

C 03 L/C Rated Cap. Range:

0.5000…220000.0 kg

Default: 60 kg

Total of load cells rated capacities

C 04 Device Constant Range:

0.00100…1.0 kgh/t

Default: 0.04 kgh/t

Unit: kg h/t = kg / (t/h)

The device constant indicates the correlation of  measured load and feed rate, i.e. load on load cell in kg / t/h.

GK =

Q I

= =

Q kg in I t/h

Measured load on load cell in kg Feed rate in t/h

GK determines calibration accuracy. For value, see technical Spec Sheet. 0405

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Parameterization BV-H2219 GB 43

 VDM

INTECONT PLUS Block D :

D 01 Nom. Platform Load No input

Calibrat. Results

D 04 Basic Tare N Default: 8000 kg

Computed from rated data B 02 and C 04 Nominal measured load serves as reference for limit values and zero setting programs.

No input max. 10000 kg/h

Default: 0.00 kg/h

Result of taring program

For computation, see DETAILS chapter.

D 05 Tare Correction T No input max. +- 1000 kg/h

D 02 Weight Correction Range:

0.5000…2,0000

Default: 1,0000

Default: 0.00 kg/h

Result of manual or automatic zero setting.

Proportionally influences feed rate I measurement Every taring operation sets D 05 to 0. I(corrected) = I(measured)  ∗  D 02 Function:

Correct measuring system through check using material and calibration program CW: Weight Check

D 06 Material Corr. Range:

Default: 1

Proportionally influences measurement of linearized feed rate I.

D 03 Total Tare No input

0.5000…2,0000

Default: 0.00 kg/h I(corrected) = I(measured)  ∗  D 06

Total tare = basic tare + tare correction = D04 + D05

Function:

Correct feed rate through check using material

 Attention! If you enter Parameters D 02 … D 05 in manual, enter  D 02 first.

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INTECONT PLUS Block E :

VDM Analog Output

E 01 Source AO 1 Range:

I (feed rate) Q (measured load)

Default: I  X = I, Q

Xnom = nominal value

Note: One of these values can be output in analog fashion.

1) Maximum output current is 20 mA. 2) Minimum output current corresponds to elevation E 02.

Filters: Parameters G 02, G 04

3) In Stop state of scale, output for I is set to elevation value; for Q, measurement value is output.

E 02 Elevation AO 1 Range:

0.00…20.00 mA

Default: 4.00 mA

Output current of 0% value I, or Q.

E 04 Source A02 Range:

I (feed rate) Q (measured load)

Default: Q

E 03 Limit Value AO 1 Range:

0.00…1000.00 mA

Default: 20.00 mA

See Parameter E01

Output current of 100% value I, or Q.

E 05 Elevation A02 Range:

0.00…20.0 mA

Default: 4.00 mA

See Parameter E02

E 06 Limit Value A02 Range:

0.00…1000.00 mA

Default: 20.00mA

See Parameter E03

i = ELEV + (END- ELEV)

X Xnom

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Parameterization BV-H2219 GB 45

 VDM

INTECONT PLUS Block F :

F 01 Value for I MIN Range:

-10…200.0 % Io

Limit Values

F 03 Value for I MAX Default: 5.0 % Io

Range:

-10…200.0 % Io

Default: 120.0 % Io

Related to nominal feed rate B 02 Related to nominal feed rate B 02 If measurement value exceeds MIN limit, event message L1 is output.

If measurement value exceeds MAX limit, event message H1 is output.

Monitoring starts 10 s after start-up.

F 04 Event Class I MAX Range:

F 02 Event Class I MIN Range:

WARNING 2 WARNING 1 IGNORE  ALARM

L1

WARNING 2 WARNING 1 IGNORE  ALARM

H1 Default: WARNING 1

Default: WARNING 1

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INTECONT PLUS

Block G : I = feed rate

0.0…600.0 s

G 05 Afterfl. Time Default: 3.0 s

Feed rate display

0.0…600.0 s

Range:

0.0…2000.0 s

Default: 3.0 s

During specified time, totalization goes on after scale stop.

G 02 I Analog Output Range:

Filter Settings Q = measured load

G 01 I Display Range:

VDM

Default. 3.0 s

Feed rate analog output

 All filters are of the first-order type (exponential), i.e. upon abrupt change of signal, approx. 2/3 of full scale are reached after set time. Long times lead to a stable but slowly refreshing display.

G 03 Q Display Range:

0.0…600.0 s

Default: 3.0 s

Measured load display

G 04 L/C Filter  Range:

0.0…600.0s

Default: 1.0 s

 Applies to all functions and displays depending on measured load

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Parameterization BV-H2219 GB 47

 VDM

INTECONT PLUS Block H :

H 01 AUTO Zero Active Range:

Additional Device H 03 Zero Set Limit

NO YES

Range: Default: NO

0.00…100.00 %Io

Default: 5.00 %Io

Bezug: Nom. Platf. Load D01

Lets you select automatic zero setting. NO

:

No automatic zero setting

YES :

Automatic is running, if  1. Measurement is cut off  2. No other setting program is running 3. No parameters are input. Start delay is 60s.

Measuring time :

Parameter C 01

Monitorings:

Parameters H 02…H04

Display feature :

“0” in upper display field

Max. admissible amount of the total of all manual and zero setting operations. If limits are exceeded, correction value is not acquired. Monitoring

:

Parameter H 04, message C5

H 04 Tare Corr. > MAX Range:

C5

WARNING 1 WARNING 2  ALARM IGNORE

Default: WARNING 1

 Automatic zero setting result exceeds limit H 03. Value is not acquired.

H 02 Autom. Zero Limit Range:

0.00…10.00%Q

Default: 1%Q

Related to: Nom. Platform Load D01 If mean value measured by automatic zero setting function falls below H 02 and H03 over time C01, zero point is corrected. Result:

H 05 ZDO Active Range:

NO YES

Default: NO

 Active Zero Drop Out (see H 06).

H 06 ZDO Limit

Parameter : D 05

Range:

0.0…10.00 %Io

Default: 1.00 %Io

Related to: Nominal Feed Rate B 02 If Zero Drop Out is active and feed rate exceeds set limit, value is set to 0. No display feature. Conditions:

Totalization ON or Afterfl. Time G 05. 0405

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INTECONT PLUS Block I :

VDM Batch Mode

For detailed batching sequence, see DETAILS chapter.

I 01 Range:

Batch Dribble FD 0.00…220 000 kg

I 03 Default: 100.000 kg

If batch setpoint (I 01-I 02) is reached, dribble feed output (P08) is set. Signal can be used, e.g. to reduce prefeeder rate.

Adaption Fact.

Range: 0.0…1.0

Default: 0.5

Pre-cut-off amounts I 01 and I 02 are adapted automatically so that the system better fits the situation upon next batch. The two values are adapted by value “batch error * I 03″.

I 02 Range:

Batch End 0.00…220 000 kg

Default: 0.000 kg

If batch setpoint has reached pre-cut-off amount I 02, batching terminates and prefeeder stops.

I 03 I 03

= 0 : no adaption = 1 : full adaption

Intermediate values cause a filtered adaption which is preferable in plants with unprecise repeatability behaviour.

I 04

Batch Tolerance

Range: 0.0…2200000.0 kg I 02 considers material afterflow, if any.

Default: 100000.000 kg

Related to batch setpoint  Admissible deviation from setpoint. Check takes place after completion of batch.

I 05 Range:

Out of Tolerance WARNING 1 WARNING 2  ALARM IGNORE

B1 Default: WARNING 1

If limit value I 04 is exceeded, event message B1 is output . 0405

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Parameterization BV-H2219 GB 49

 VDM I 06

INTECONT PLUS

AUTO Print

Range:

YES :

NO YES

Default: NO

Automatic printout after every complete batch Batch report can be printed only using control menu.

NO:

06.03.03 Batch Setpoint Batch Actual Val. Counter 1 Counter 2 Batch-Number Events B1

I 07 Range: OP FB

16:20:16 200 kg 205 kg 31779 kg 32 t 6

Out of Tolerance

I05

Batch Source OP FB

Default: OP

: Enter batch and make-up setpoints from INTECONT keyboard : Values are set via fieldbus.

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INTECONT PLUS Block J : J 01 Baud Rate Range:

2400 4800 9600 19200 38400

VDM Printer Settings J 03 Print Page Length

Default: 9600

Range:

9…127 lines

Default: 72 lines

Page length for Quantity Report

Speed of transmission to printer 

Line spacing is always 1/6 inch. Printer initializes upon change of parameter or  power-up.

J 02 Print Subtotal Range:

Error : YES : NO

:

Error  YES NO

Default: Error 

Every event is printed automatically as soon as occurred See above, but complete with totalizing counter (FMZ) sub-totals No printout

Quantity Report 28.01.04

11:45:10

Counter 1 [kg] Counter 2 [kg] Zero set before [h]

12000 90000 3.00

Event L1

I

Printing takes place in Normal and Batching modes.

30.09.03 11:45:21 L1 W1 —> I < MIN 30.09.03 11:59:01 L1 W1 <— I < MIN

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Parameterization BV-H2219 GB 51

 VDM

INTECONT PLUS Block K :

K 01 Maintenance Elec. Range:

0…10000 h

Maintenance Int.

K 04 Event Maint. Run. Default: 3000 h Message: S4 (K 02)

Range:

WARNING 1 WARNING 2 IGNORE

S3 Default: WARNING 1

 Alerts you on maintenance work to be effected as a function of voltage ON-time. Total measuring times exceeds time K 03. If a time interval has elapsed, message S3 is output.

K 02 Event Maint. EL. Range:

WARNING 1 WARNING 2 IGNORE

S4 Default: WARNING 1

The total of power ON-times exceeds time K 01. If a time interval has elapsed, message S4 is output.

K 03 Maint. Scale Run. Range:

0…10000 h

Default: 3000 h Message: S3 (K 04)

 Alerts you on maintenance work to be effected as a function of scale run time.

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INTECONT PLUS

VDM

Block L :

L 01 Protocol Type Range:

NO MODBUS COMP. S5-BCC COMP. MODBUS PROFIBUS DP DEVICENET

Comm. Fieldbus

L 05 Resolution Default: NO

Range:

L 02 Host Timeout Range: 0…600s

Default: 10s

If timeout value exceeds zero, a message from host system is expected to arrive during set time.

L 03 Comm. Error Host

S9

L 06 Word Sequence Range:

RS232 RS 422 RS 485

Default: RS 485

Sets interface physics for Modbus

L 08 Baud Rate Range:

L 04 Address 1…254

Default: I: std/L: std

L 07 Physics

Default: IGNORE

If no message is received during the time set by Parameter L02, event message S9 “Data Link Host” is output.

Range:

I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp

Determines the word sequence within a data double word in the Modbus protocol. “I” stands for IEEE-754 values (floating point values) “L” stands for 4-byte integer values “std” does not swap the word sequence; “swp” does.

Range: IGNORE W1 (WARNING 1) W2 (WARNING 2)  A (Alarm)

Default: 4096

Resolution of data for nominal value in Modbus protocol (integer format).

Eligible protocol variants. Every protocol requires an optional interface card to be present. “COMP” identifies the compatible protocols.

Range:

1…32767

Default: 1

2400 4800 9600 19200 38400

Default: 9600

Modbus baud rate

Slave address for Modbus protocol

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Parameterization BV-H2219 GB 53

 VDM

INTECONT PLUS

L 09 Format Data Range:

8-E-1 8-0-1 8-N-2 8-N-1

L 14 Address Default: 8-E-1

Default: 16

L 15 FLOAT-format Range:

L 10 FLOAT-format SIEMENS-KG IEEE

0…126

Profibus DP slave address

Modbus data format (data bits — parity bit — stop bits)

Range:

Range:

Default: SIEMENS-KG

SIEMENS-KG IEEE

Default: IEEE

Determines representation of floating point values for  Profibus DP protocol

Determines representation of floating point values for  S5 protocol

L 16 Configuration

L 11 Physics Range:

RS 232 RS 422

Default: RS 422

Range:

Sets interface physics for S5 protocol

2400 4800 9600 19200 38400

Default: 9600

L 17 Address Range:

0…63

Baud rate for S5 protocol

DeviceNet slave address

L 13 Format Data

L 18 Baud Rate

Range:

8-E-1 8-0-1 8-N-2 8-N-1

Default: FIXED-1

Determines structure and size of process image (Profibus DP)

L 12 Baud Rate Range:

FIXED-1 FIXED-2 NO-PARA-ID PARA-ID

Default: 8-E-1

Range:

125k 250k 500k

Default: 16

Default: 125k

DeviceNet baud rates

S5 data format (data bits — parity bit — stop bits)

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INTECONT PLUS

VDM

L 19 Configuration Range:

FIXED-1 FIXED-2 NO-PARA-ID PARA-ID

Default: FIXED-1

Determines structure and size of process image (DeviceNet)

L 20 Byte Sequence Range:

LOW-High High-LOW

Default: LOW-High

Determines byte sequence within a data word

L 21 Word Sequence Range:

I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp

Default: I: std/L: std

Determines the word sequence within a data double word in the DeviceNet protocol. “I” stands for IEEE-754 values (floating point values) “L” stands for 4-byte integer values “std” does not swap the word sequence; “swp” does.

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Parameterization BV-H2219 GB 55

 VDM

INTECONT PLUS Block M:

M 01 Power Failure Range:

ALARM WARNING 1 WARNING 2 IGNORE

Events

E1 Default: ALARM

M 02 Memory Error

Default: ALARM

Full scale:

approx. 115 % with CSD load cells 160% with HBM load cells

M 06 L/C Input < MIN

No changes possible

Range:

M 03 L/C Input ALARM WARNING 1 WARNING 2

ALARM WARNING 1 WARNING 2

S1

Scale no longer operable

Range:

Range:

H4

Load on load cell exceeds 110 % of the total of load cell rated capacities (C 03).

Scale does not start automatically regardless of event class.

 ALARM:

M 05 L/C Input > MAX

C1 Default: ALARM

L4

ALARM WARNING 1 WARNING 2

Default: ALARM

Load on load cells is smaller than 1% of total load cells rated capacities (C 03) Meldung: L4

M 07 Simulation Active Range:

1. Load cell not (or improperly) connected. 2. Analog-to-digital converter of measuring amplifier is in saturation (see Service Value wz). 3. Supply voltage is below 19V.

WARNING 1 WARNING 2  ALARM IGNORE

S7 Default: WARNING 2

Simulation Mode is active.

Error must be available for at least 3 s.

M 08 Error Ext. Event Range:

M 04 No Release Range:

WARNING 1 WARNING 2 IGNORE  ALARM

S2 Default: WARNING 1

IGNORE WARNING 1 WARNING 2  ALARM

E6 Default: ALARM

Event is output if external digital input (Parameter  O04) is set.

No RELEASE input signal Exception: IGNORE always releases scale.

Parameterization BV-H2219 GB 56

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INTECONT PLUS Block N: N 01 Linearization ON Range:

NO YES

VDM Linearization N 06 Lin.-S3

Default: NO

Range:

0.10…1000.00%Io

Default: 75%Io

Linearization point 3:

This function lets you linearize feed rate measurement. The 4 linearization points can be determined through checks using material. Place points not needed, or  measured, outside the measuring range or interpolate.

See N 02

N 07 Lin.-I3 N 02 Lin.-S1 Range:

0.10…1000.00%Io

Range: Default: 25%Io

Related to nominal feed rate B02

0.1…1000.0%Io

Default: 75%Io

Linearization point 3: See N 03

Linearization point 1: Material amount fed out divided by measuring time

N 08 Lin.-S4 Range:

N 03 Lin.-I1 Range:

0.1…1000.0%Io

0.10…1000.0%Io

Default: 100%Io

Linearization point 4: Default: 25%Io

See N 02

Related to nominal feed rate B02 Linearization point 1:

N 09 Lin.-I4

Check amount displayed on INTECONT divided by measuring time

Range:

0.1…1000.0%Io

Default: 100%Io

Linearization point 4:

N 04 Lin.-S2 Range:

0.10…1000.00%Io

See N03 Default: 50%Io

N 10 Lineariz. Error

Linearization point 2:

Range: See N 02

N 05 Lin.-I2 Range:

0.1…1000.0%Io

Linearization point 2: 0405

Default: 50%Io

WARNING 1 WARNING 2  ALARM IGNORE

B9 Default: WARNING 2

Monitoring for monotonously rising compensation takes place only if linearization is active. 1. Upon start of linearization 2. Upon change to parameter 

See N03

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Parameterization BV-H2219 GB 57

 VDM

INTECONT PLUS Block O:

Digital Inputs

O 01 Release Range:

DI —

Default: DI (DI2)

Determines digital input used to release scale. Setting “- — ” means that no release is required. Default is DI2; however, any other free digital input can be used as well.

O 02 DI Stop batch Range:

DI —

Default: —

Digital input signal used to stop a running batch

O 03 DI Ackn. Events Range:

DI —

Default: DI (DI1)

Determines digital input used to acknowledge events

O 05 DI Ext. Event Range:

DI —

Default: — —

Digital input used to output external fault signal

0405

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INTECONT PLUS Block P:

P 01 DO Alarm Range:

DO —

VDM Digital Outputs

Q 06 DO I-MAX Default: DO (DO3)

Digital output used to report general alarm

Range:

DO —

Default: DO (D02)

Digital output signal used to report that maximum feed rate (F03) is exceeded up. Contact output is independent of event class (F04).

P 02 DO Prefeeder ON Range:

DO —

Default: DO (DO6)

Digital output used to START/STOP prefeeder 

DO —

Range:

DO —

Default: —

Digital output signal used to report that a batch is running. Signal becomes active upon start of batch, and is reset after batch complete. If batch is stopped, signal continues being available.

P 03 DO Feeder ON Range:

P 06 DO Batch Active

Default: DO (DO5)

Digital output signal used to report START/STOP states of scale

P 07 DO Full Feed Range:

DO —

Default: —

P 04 DO I-MIN Range:

DO —

Default: DO (DO1)

Digital output signal used to report that minimum feed rate (F01) is exceeded down. Contact output is independent of event class (F02).

Full feed signal is available from start of batch until amount batched = batch setpoint — I01-I02 is reached. Feeding continues in dribble feed.

P 08 DO Dribble Feed Range:

DO —

Default: —

Dribble feed signal is output when full feed phase is complete (see P07). 0405

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Parameterization BV-H2219 GB 59

 VDM

INTECONT PLUS Block Q:

Q 01 Station Address Range:

1…254

Comm. EasyServe

Q 04 Format Data Default: 1

Make sure station address and baud rate of scale and EasyServe are identical. EasyServe lets you search for proper setting including COM interface (menu: Tools/Options/Communication). The station address is specially designed for plants using a service bus. If the latter is not available, select 1. Connection to PC can also be made using a 9-pole SUB-D connector on X4 (RS 232 only) or a Phoenix connector on X5 (RS232, RS422 or RS485). See also Wiring Diagram in chapter DETAILS.

Range:

8-0-1 8-E-1 8-N-2 8-N-1

Default: 8-0-1

EasyServe uses either a 10- or 11-bit character frame.

Example: 8-0-1 means: 1 start bit, 8 data bits, odd parity, 1 stop bit (N = No Parity, E = Even Parity)

Q 02 Physics Range:

RS 232 RS 422 RS 485

Default: RS 232

Physics of data transmission protocol

Q 03 EasyServe Baudr. Range:

9600 19200

Default: 19200

Data transmission rate

0405

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INTECONT PLUS 9.

E ve nt M es sa ge s

System Message S S1

S7

S9

: Maint. Scale Run. Total ON-time of totalization exceeds set limit. Perform requisite service work, if  necessary.  Acknowledgement of message does not influence time intervals. Parameters : K 03, K 04

S4

: DATA LINK HOST Serial communication interrupted for longer  than timeout period.  Action : Check cable connections. Parameter : L 03

: No Release No external RELEASE signal. Scale cannot start. Parameter : M 04

S3

: Simulation Active Operating in Simulation Mode, scale is not prepared for normal operation. In Simulation Mode, all scale functions can be tested without material at the time of  commissioning.  Action : Stop “Simulation” function. Parameter : M 07

: Memory Error   Program and parameter memories are checked in cycles. If an error is detected, scale is normally inoperable.  Action : Contact the SCHENCK Service. Parameter: M02

S2

VDM

Electrical System E E1

: Power Failure Power failed or cut off. It is possible that totalization has stopped during this time.  Action : Acknowledge message. Parameter : M 01

: Maintenance Int.Elec The INTECONT power supply has been switched on for a set time. Perform requisite service work, if  necessary.  Acknowledgement of message does not influence time intervals. Parameters : K 01, K 02

E6

: External Input External fault signal available across fault input. Parameter : M08

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Calibration C

Maximum H

C1

H1

: L/C Input 1. Load cell cable broken, not (or  improperly) connected. 2. Supply voltage smaller than 19V  Action : Check cabling. If OK, check load cell amplifier. Parameter : M05

Current feed rate exceeds set limit value.  Action : Normally none, unless message H4 is additionally available or systemspecific limits have to be observed. Parameters : F 03, F 04 H4

C5

: I > MAX

: L/C Input > MAX

: Tare Corr. > MAX Scale overloaded. Errors in measurement can occur.  Action : Check material infeed. Parameter : M 05

 Automatic zero setting result exceeds zeroing limit. No correction takes place.  Action: Retare device. Parameters: H 03, H 04

Minimum L L1

: I < MIN Current feed rate has fallen below set limit value.  Action : System-specific Parameters : F 01, F 02

L4

: L/C Input < MIN Weighing system is underloaded, or not positively tied. Measurement can fail.  Action : Check mechanical scale system and cabling. Parameter : Q 06

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INTECONT PLUS Material Flow (Batch) B B1

: Out of Tolerance Batch not completed with preset accuracy. Tolerance : Parameter I04 Event : Parameter I05 Cause : Automatic adaption connected (Parameter  I 03)? Material infeed faulty ?

B9

VDM Signal Lamps

 a

(green)

POWER OK LED not lit: 1. No power supply 2. Device defective 3. All other functions OK, LED probably defective. Call display test.

 b

(green)

CPU OK If display is pending or flashing, processor system is faulty, Scale is inoperable.

(red)

ALARM flashes if an Alarm is available. Display additionally shows event code.

: Linearization Linearisation for feed rate measurement improperly set. Message is output only if linearization is active.  Action : Check relevant parameters to see if preset curve features plateaus or  turning points. Parameters : N 01…N 10

X

 Action: see relevant event code. MIN

(red)

MIN LIMIT VALUE lit if feed rate limit value is exceeded down.  Action: see L1: I

MAX

(red)

MAX LIMIT VALUE lit if feed rate limit value is exceeded up.  Action: see H1: I>MAX.

No power supply: Upon short circuit on the secondary side of the power  supply, internal overload protection responds. Disconnect power for approx. 1 min., and it is ready to operate again.

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10. Commissioning Test Plug

 Almost any possible error in operation is reported by event message. For interpretation, see Chapter 10. Check INTECONT for proper operation by using a simple test plug. This helps to see whether the fault is with load cell, cabling or electrical equipment. 1. Switch plug as shown in drawing. 2. Withdraw load cell connector X7 and replace by test plug.  At the indicated resistance values, the following service values result: 1. wz

apr. 1.1mV/V

2. Load cell utilization aw apr.

apr. 50 % (C02 =2mV/V) 35% (C02 =2.85mV/V)

If wz is in specified range, measuring amplifier  operates properly. Note: With different R1 and R2 resistance values, the following raw measured value results: Raw measured value ~ 500 * R2 / R1 [mV/V].

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11. Deta ils Start Sources

Fig.: START Sources

Sources START/STOP Synchronization The “Start/Stop” functions can be started from different control sources preselected via parameters. The “Keyboard Mode” dialog function lets you shift from preselected sources to keyboard and vice versa.

Upon changeover from external setpoint source or  keyboard, external setpoint is acquired. In reverse direction, the external source is active.

Parameter: B 03

START Source

FB (fieldbus) OP (keyboard) DI (contact)

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Control Inputs/Outputs

Fig.: Control Inputs/Outputs

Operating Sequence 1 As long as no Release signal is available (contact open), no start command is effective. 2 Scale is released. 3 L-H edge of Start input or Start command from another source starts measurement and prefeeder. 4 Cut-off command Prefeeder immediately stops, measurement and totalization continue for time G 05. 5 Feed rate acquisition and totalization complete.

Measured load is acquired and displayed also in Stop state of scale. Running display (rotating point) reports all phases during which totalization is active. Cut-off after alarm is identical with normal cut-off  sequence.

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Batching

Principle:

Sequence:

When batch is complete, material prefeeder cuts off. Changeover from full feed to dribble feed can be effected using prefeeder speed or opening angle. .

0 Start batch using Start command. Prefeeder and totalizing counter start operating. 1 Stop batch using Stop command. Measurement continues for time G 05. 2 Continue batch using Start command.

Output signals (Batch Running, Full Feed, Dribble Feed) can be placed on free output contacts, if  required.

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3 Dribble feed changeover point FM = SET — A — F is reached. Dribble Feed signal changes its level.  A and F are the cut-off amounts defined by parameters I 01 and I 02.

Alarm: Batch stops (measuring wheel and prefeeder  immediately cut off) and can be resumed after  removal of cause and acknowledgement of event message.

4 Cut-off point  AM = SET — A is reached and batch is complete. Prefeeder stops. 5 Material afterflow If parameters A and F are properly set, defined setpoint is exactly reached. If note, see “Adaption”.

Power OFF: Batch aborts, batching mode remains selected.  All counter readings and amounts batched are stored for an unlimited period of time. Next Start command starts new batch.

Adaption:  After every complete batch, INTECONT uses the missing material amount to compute a correction value (I02). Dribble feed changeover point is adapted automatically. Error = SETPOINT — amount batched Cut-off point for next batch is computed from error and an evaluation factor.  A(new) = A(old) + FAK * error 

 A(new) = FAK =

Batch cut-off point Adaption factor

I02 I03

Errors smaller than smallest display digit are not corrected. DI Complete Batch: The Complete Batch contact acts like a Stop command with additional abort of batch. Next Start command starts new batch.

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Data Flow Charts: Signal Flow

Fig.: Simplified Signal Flow Chart Note: In normal INTECONT operation, the data flow charts need not be known. In special cases, they can be used to trace internal normalizations relevant for precalibration (theoretical calibration).

Code

Meaning

WZ

Load cell

D

Cross-flexure strip for chute and check weight

Qwz

Measured load on load cell

QPRF

Measured load on load cell

LWZ

Load cell lever arm

C05

LPG

Check weight lever arm

QP

Check weight

GK

Device constant

C04

GEWKOR

Weight correctionr

D02

TARA

Basic tare

D04

TARKOR

Tare correction

D05

MATKOR

Material correction

D06

WZF0

Load cell rated capacity

C03

WZ KEN N

Load cell characteristic value C02

Q

Measured load

P

Flow rate

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Device Constant

GK

C04

in kg/(t/h)

GK indicates the correlation of load cell load and feed rate and thus determines calibration accuracy.

Calibration

CW

The CW calibration program compares the effective check weight entered (load on load cell through check weight) with measured load cell load.

GK = QNOM / PNOM QNOM = Spec Sheet value; does not refer to Parameter L/C Rated Cap. (C 03)!

L/C Rated Cap.

WZF0 C03

in kg

Enter total of load cells rated capacities. WZF0 influences calibration accuracy.

L/C Charac. Value WZKENN C02

in mV/V

Load cell transmission coefficient WZKENN is an important calibration value. Ua = Ue x WZKENN x (F / WZF0) Ua Ue

Output voltage Input voltage

CSD load cells HBM load cells

in mV in V WZKENN WZKENN

2.85mV/V 2 mV/V 1)

1) With certain types, WZKENN is not calibrated. For exact value, see type plate. Effective Check Weight

QPRFC05

in kg

Enter the force the check weight exerts on load cell. Effective check weight QPRF = U2 x check weight U2 = LPG / LWZ

(see Fig.)

Feed rate is P = QPRF / GK in kg/h (MATKOR = 1, TARKOR = 0, LIN on Linear)

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Wiring Diagram Base Card

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Option Card

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Namur Inputs:



Cable fastening

> 8 mA = short circuit 1.65.. 1.6 5…8 .8 mA mA = level level 0 0.1…1.65 mA = level 1 (sensor covered) < 0. 0.1 1 mA =cab =c able le br brea eaka kage ge

Option Card: The option card is affixed to the INTECONT cover. Signal exchange with base card is via a pluggable flat cable connector. If pulled off, system behaves as if no option card was present and only the operating functions and parameters of the base card can be used.

In the rear wall of the INTECONT, under each connector, several slots are provided. The upper slot pair is reserved for the cable clamp which presses the Cabling Hints: shielded cable against the rear wall. The shield needs not be separately connected. The lower cut-out serves Alll ca Al cabl bles es are le led d to th the e de devi vice ce fr from om the re rear  ar   for accommodation of a pull relief, e.g. by cable (front-of-p (fron t-of-panel anel mou mountin nting g hous housing) ing) or from belo below w binders. (flush (fl ush mou mounti nting ng ho housi using ng)) an and d con connec nected ted wit with h spec sp ecia iall co conn nnec ecto tors rs.. Co Conn nnec ecto tors rs ca cann nnot ot be confused. Attention! The INTECON INTECONT T is iso isolat lated ed fro from m the mountin mounting g  Connectors to base card require to be plugged-in surface by its plastic housing. with screwed connections up; connectors to option The rear earthing connector is internally connected card, with screwed connections down. with the electronics zero potential. The pro protec tectiv tive e gro groun und d use used d req requir uires es to be hu humm- an and d transient-free.  Connectors on INTECONT INTECONT rear wall: The power supply zero potential (0V ext.) is not connected to the earthing connector. Normally no earthing is required.. 

Make sure no leakage leakage currents currents are conducted conducted over  over  cable shields. Therefore shields are applied to one side of INTE INTECONT CONT.. The load cell hous housing ing is not connected with shields. Shie Sh ield lds s of da data ta ca cabl bles es to ho host st co comp mput uter er ar are e connected to ground on either side.



The consum consumers ers connect connected ed to the the relay relay and pulse pulse outp ou tput uts s re requ quir ire e to be ra radi dios oshi hiel elde ded, d, e. e.g. g. by suppressor diodes or RC elements.



Analog outputs Long cables, particularly to frequency transducers, can interact on analog outputs. We suggest to use an isolating amplifier..



Mak ake e su sure re th the e sp spa ace bet etw wee een n powe werr and measuring cables, if run in parallel, is min. 0.30 m. If this is not possible lay measuring cable in steel conduit. The same holds if the measuring cable is laid la id ov over er fr free ee st stre retc tche hes s or cl clos ose e to po powe werf rful ul transmitters (e.g. broadcasting stations).

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Printer Connection Interf Inte rfac ace e Cable :

:

Serial Seri al,, se see e “T “Tec echn hnic ical al Da Data ta”. ”. The connection diagram refers to EPSON and CITIZEN printers.

Switch 1-1 1-2 1-3 1-4 1-5…8 2-1. 21… ..6 6

: : : : : :

OFF 8-bit message OFF No parity bit egal Even/odd OFF Postive edge OFF, ON, OFF, OFF 9600 baud ON,, ON ON ON,, OF OFF F, OF OFF F, OF OFF F, OF OFF F (default)

Use Parameter J 01 to set baud rate to 9600. On the right side of printer, there are two additional DIP switches. Diagram view corresponds to top of printer.

Fig. Printer Cable

EPSON printer: LX 850

Fig. EPSON Printer 

Switch 1-1 1-2 1-3 1-4 1-5 1-6…8 2-1 2-2 2-3 2-4

: : : : : : : : : :

OFF 10 CPI character spacing OFF Zero without backslash ON Graphics character set OFF AUTO hyphenation activated ON Normal sprint speed . ON, ON, ON USA ON 12″ page length OFF No single sheet OFF Jump over performation OFF No AUTO line feed

Information on switch position can be printed using the printer self-test function. (Press line feed key while starting printer). CITIZEN Printer: 120D Fig. EPSON Interface The interface board is equipped with 2 DIP switches used for selection of serial message base data. To initialize: Fig. Serial Interface Printer is initialised via serial interface, 5s after  power-up of INTECONT PLUS. 0405

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12. Replacement Instructi ons Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG

FIP base card wiring diagram The VEG digital inputs and outputs can be configured, i.e. the logical signals can be freely distributed on physical signals.

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FIP option card wiring diagram

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INTECONT PLUS

The FIP base and option cards connection diagrams indicate for every digital input and output the relevant INTECONT VEG parameter numbers used for  distribution on physical signals. The tables below compares the connector  assignments of FIP and VEG for all physical signals. Digital Outputs FIP X1 X1 X1 X6 X6 X6 X6 X6

1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10

Physical Signal

VEG

DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA8

X1 X1 X1 X8 X8 X8 X8 X8

1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10

Load Cell FIP X5 X5 X5 X5 X5 X5

3 4 5 6 7 8

FIP X3 X9 X9 ——X3

1,2 1,2 3,4

5,6

Physical Signal

VEG

DE1 DE2 DE3 DE4 DE5 Ext. input

X3 X3 X6 X9 X9 X3

FIP X9 ——-

9,10

Physical Signal

VEG

 A01  A02

X6 X9

4,5 5,6

AI

X6

1,2,3

X7 X7 X7 X7 X7 X7

3 4 6 5 7 8

1 2 3 4

Physical Signal

VEG

24V ext 0V ext ext. supply 0V ext. supply 24V

X2 X2 X2 X2

Physical Signal

VEG

Screen TX RX

X10 X10 X10

Physical Signal

VEG

24V Open collector  Open emitter  0V

X6 X6 X6 X6

1 2 3 4

Printer  FIP X8 X8 X8

Analog Inputs/Outputs

OUT1 REF1 IN2 IN1 REF2 OUT2

Power Supply

X2 X2 X2 X2 1,2 3,4 6,7 1,2 3,4 5,6

VEG

Attention: Signals IN1 and IN2 are swapped between FIP and VEG. (VEG is compatible to DISOCONT).

FIP Digital Inputs

Physical Signal

1 2 3

1 2 3

Pulse Output FIP X9 X9 X9 X9

5 6 7 8

8 9 10 11

With VEG, fieldbus is connected via separate fieldbus cards (FIP: Connector X7). See Fieldbus Manual BVH2220.

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Цитата:

Зачем изобретать?

Не всё так просто, устанавливал с парнями конвейерные весы от schenck process, сам конвейер по железу вызывает только восхищение, качественно и продумано. А вот контроллер INTECONT-Plus, гемор невероятный, часть инструкций на русском, литературный перевод, понять невозможно, приходилось лезть в инструкции на английском. Да и добыть эти инструкции оказалось не так просто. Потратили около двух недель чтобы запустить эти весы. Ещё сам лично потратил половину недели чтобы прицепится к ним по связи, они напрочь отказывались принимать задание в определённых условиях, и в некоторых ситуациях вели себя непонятно. Намучившись с этим творением решили в будущем отказатся от использования подобных приборов.

Смысл в том, что не всегда можно правильно использовать готовый прибор под существующую задачу, а свой можно загнуть как хочешь. Потом затраты по времени, написать своё часто быстрее чем использовать готовые решения. А персоналу который будет с этим работать, достанется не куча мануалов на универсальный прибор, а только то что касается их использования в конкретной задаче, да и дешевле получается.

У меня сейчас второй составной цех, нужно дозу стеклобоя положить на шихту с заданной производительностью, стеклобой лежит на трёх транспортёрах общей длиной около 60 метров, шихта из смесителя идёт переодически. конечно можно использовать стандартный прибор для взвешивания и помучится с его адаптацией, Но на мой взгляд проше использовать ту-же схему что и на остальных весах, а все расчёты вести в контроллере.

Кстати рекомендую, для получения веса использовать K3HB-VLC через

Device Net, а дискретные входа выхода раскидать по цеху с помощью CompoBus-S или CompoNet. получается очень неплохо, а также соединить и все инверторы в сеть и при необходимости использовать их аналоговые и частотные входа. FB для бункерных дозаторов могу поделится, весы с автонастройкой отключения загрузки, немного сыровато но работает отлично.

Для измерения и преобразования сигналов датчиков весоизмерительных тензорезисторных из аналоговой формы в цифровую, обработки данных и передачи их на компьютер, могут использоваться как комплектующие изделия в весах конвейерных, дозаторах непрерывного действия и в весоизмерительных системах, атакже для решения непосредственно связанных с ними задач управления технологическими процессами на предприятиях промышленности, сельского хозяйства и транспорта.

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