CRAWLER EXCAVATOR CX210B-CX230B-CX240B
CRAWLER EXCAVATOR CX210B Forestry machine
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GENERAL INFORMATION
Safety, general information and torque specifications……………………………… 1001
Specifications and special torque settings………………………………………………. 1002
Specifications and special torque settings (CX210B Forestry machine)……….. 1002
2
ENGINE
Removal and installation of the engine…………………………………………………… 2000
Fuel-cooler, engine inter-cooler, radiator and oil-cooler…………………………….. 2001
Removal and installation of the turbo charger …………………………………………. 2004
Removal and installation of EGR cooler and EGR valve …………………………… 2005
Removal and installation of the engine hood…………………………………………… 2006
Engine specifications………………………………………………………………………………….*
Disassembly and assembly of the engine ……………………………………………………..*
3
FUEL SYSTEM
Removal and installation of the fuel tank………………………………………………… 3001
Removal and installation of the supply pump and common rail …………………. 3004
Removal and installation of the injectors ………………………………………………… 3005
Fuel engine system ……………………………………………………………………………………*
4
ELECTRICAL SYSTEM
Service connector kit …………………………………………………………………………… 4000
Electrical and engine functions and service support ………………………………… 4001
Removal and installation of the starter motor ………………………………………….. 4004
Removal and installation of the alternator ………………………………………………. 4005
Electrical equipment and electrical circuit diagrams…………………………………. 4020
Electrical equipment and electrical circuit diagrams
(CX210B Forestry machine)……………………………………………………………………4020
Engine error code (DTC) ……………………………………………………………………… 4021
Main body error code (DTC)…………………………………………………………………. 4022
Troubleshooting, 4HK1 engine ……………………………………………………………… 4023
5
UNDERCARRIAGE
Removal and installation of tracks …………………………………………………………. 5001
Upper and lower rollers ……………………………………………………………………….. 5003
Take-up roller……………………………………………………………………………………… 5005
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DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission…………………………………………………………………….. 6001
Disassembly and assembly of the drive motor and
final drive transmission…………………………………………………………………….. 6002
Removal and installation of the swing motor and
swing reduction gear, CX210B-CX230B …………………………………………….. 6003
Removal and installation of the swing motor and
swing reduction gear, CX240B ………………………………………………………….. 6003
Disassembly and assembly of the swing reduction gear, CX210B-CX230B … 6004
Disassembly and assembly of the swing reduction gear, CX240B……………… 6004
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UNDERCARRIAGE HYDRAULICS
* Consult the Engine Service Manual
SERVICE MANUAL
TABLE OF CONTENTS
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Issued 06-2015
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Contents
-
Table of Contents
-
Bookmarks
Quick Links
WX210
WX240
HYDRAULIC EXCAVATOR
Service manual
Print No. 9-91270 English
T
HIS ALERT SYMBOL SIGNALS IMPORTANT MESSAGES INVOLVING YOUR SAFETY
Read and heed carefully the safety instructions listed and follow the precautions recommended to avoid
potential risks and to safeguard your health and your safety.
You will find this symbol in the text of this Manual referred to the following key words:
WARNING — Cautions directed to avoid improper repair interventions involving potential consequences
for the safety of the personnel performing the repairs.
DANGER — These warnings qualify specifically potential dangers for the safety of the operator or other
persons directly or indirectly involved.
All maintenance and repair interventions explained in this Manual must be performed exclusively by the Ser-
vice Organisation of the Manufacturer, observing strictly the instructions explained using, whenever necessary,
the recommended specific tools.
Whoever performs the operations reported without following exactly the precautions is responsible on his own, for
the damages that may result.
Neither the Factory nor any Organisations in its Distribution Network, including but not limited to national, re-
gional or local distributors, are responsible for any liability arising from any damage resulting from defects caused
by parts and/or components not approved by the Factory for use in maintaining and/or repairing products manu-
factured or merchandised by the Factory.
In any case, no warranty of any kind is made or shall be imposed with respect to products manufactured or mer-
chandised by the Factory, when failures are caused by the use of parts and/or components not approved by the
Factory.
IMPORTANT NOTICE
.
Summary of Contents for Case WX210
This manual is also suitable for:
Wx240
-
Contents
-
Table of Contents
-
Bookmarks
Quick Links
WX210
WX240
HYDRAULIC EXCAVATOR
Service manual
Print No. 9-91270 English
T
HIS ALERT SYMBOL SIGNALS IMPORTANT MESSAGES INVOLVING YOUR SAFETY
Read and heed carefully the safety instructions listed and follow the precautions recommended to avoid
potential risks and to safeguard your health and your safety.
You will find this symbol in the text of this Manual referred to the following key words:
WARNING — Cautions directed to avoid improper repair interventions involving potential consequences
for the safety of the personnel performing the repairs.
DANGER — These warnings qualify specifically potential dangers for the safety of the operator or other
persons directly or indirectly involved.
All maintenance and repair interventions explained in this Manual must be performed exclusively by the Ser-
vice Organisation of the Manufacturer, observing strictly the instructions explained using, whenever necessary,
the recommended specific tools.
Whoever performs the operations reported without following exactly the precautions is responsible on his own, for
the damages that may result.
Neither the Factory nor any Organisations in its Distribution Network, including but not limited to national, re-
gional or local distributors, are responsible for any liability arising from any damage resulting from defects caused
by parts and/or components not approved by the Factory for use in maintaining and/or repairing products manu-
factured or merchandised by the Factory.
In any case, no warranty of any kind is made or shall be imposed with respect to products manufactured or mer-
chandised by the Factory, when failures are caused by the use of parts and/or components not approved by the
Factory.
IMPORTANT NOTICE
.
Summary of Contents for Case WX210
This manual is also suitable for:
Wx240