Powerflex 7000 ошибка 67

Дата публикации: 10.08.2017

Устранение неисправностей преобразователя частоты Allen Bradley PowerFlex 700 начинается с неисправности, возникающей во время работы или запуска. Состояние вашего устройства постоянно контролируется, и любые изменения состояния будут отображаться с клавиатуры. Ошибка — это условие, которое останавливает преобразователь и должно быть исправлено до сброса ошибки и запуска частотника. Ниже приведен список неисправностей и возможных причин. Если неисправность не может быть сброшена, это может означать, что привод PowerFlex 700 нуждается в ремонте.

Fault 29 — Analog In Loss — аналоговый вход сконфигурирован на ошибку при потере сигнала. Потеря сигнала произошла.
Fault 108 — Anlg Cal Chksum — Контрольная сумма, считанная из аналоговых данных калибровки, не соответствует расчетной сумме.
Fault 33 — Ошибки Auto Rstrt — Диск неудачно попытался сбросить ошибку и возобновить выполнение запрограммированного количества [Flt RstRun Tries].
Fault 80 — AutoTune Aborted — функция автонастройки отменена пользователем или произошла ошибка.
Fault 2 — Вспомогательный вход — Блокировка дополнительного входа открыта.
Fault 55 — Cntl Bd Overtemp — датчик температуры на главной панели управления обнаружил чрезмерное нагревание.
Fault 69 — Сопротивление ББ — Сопротивление внутреннего резистора БД выходит за допустимые пределы.
Fault 24 — Запрет торможения — привод не выполняет заданное замедление, потому что он пытается ограничить напряжение на шине.
Fault 64 — Привод OverLoad — Превышен рейтинг привода 110% в течение 1 минуты или 150% в течение 3 секунд.
Fault 49 — Привод питания — не отображается ошибка. Используется как маркер включения питания в очереди сбоев, указывая на то, что мощность привода была циклической.
Fault 79 — Чрезмерная нагрузка — двигатель не достиг скорости в назначенное время во время автонастройки.
Fault 91 — Потеря энкодера — Требуется дифференциальный датчик. Отсутствует один из двух сигналов канала энкодера.
Fault 90 — Encoder Quad Err. Оба канала кодировщика изменили состояние в течение одного тактового цикла.
Fault 900-930 — Fatal Faults — Диагностический код, указывающий на неисправность привода.
Fault 52 — Сброс неисправностей — Не отображается ошибка. Используется как маркер в очереди сбоев, указывающий, что была выполнена функция сброса ошибок.
Fault 51 — Flt QueueCleared — Не отображается ошибка. Используется как маркер в очереди ошибок, указывающий, что была выполнена функция очистки очереди.
Fault 78 — FluxAmpsRef Rang — значение для усилителей потока, определенных процедурой автонастройки, превышает запрограммированный [Motor NP FLA].
Fault 13 — Неисправность заземления — путь тока на землю превышает 25% от номинальной мощности.
Fault 93 — Неисправность аппаратного обеспечения — аппаратное включение отключено (перемычка высока), но логический вывод по-прежнему низкий.
Fault 130 — Ошибка аппаратного обеспечения — Ошибка загрузки массива ворот.
Неисправность 131 — Ошибка аппаратного обеспечения — сбой в двух портах.
Fault 18 — Аппаратное обеспечение PTC — Двигатель PTC (положительный температурный коэффициент) Overtemp.
Fault 10 — Теплоотвод LowTemp — Объявляет слишком низкий температурный режим или открытое устройство NTC (датчик температуры радиатора).
Fault 8 — Теплоотвод OvrTemp — Температура радиатора превышает 100% от [Частота вращения] или составляет менее примерно -19 ° C.
Fault 12 — HW OverCurrent — Выходной ток привода превысил предельный ток оборудования.
Fault 106 — Incompat MCB-PB — Информация о характеристиках привода, хранящаяся на плате питания, несовместима с основной панелью управления.
Fault 121 — Потеря связи ввода-вывода — плата ввода-вывода потеряла связь с Главным управлением.
Fault 122 — Ошибка ввода-вывода — обнаружен ввод-вывод, но не была выполнена последовательность включения питания.
Fault 17 — Потеря входной фазы — пульсация шины постоянного тока превысила заданный уровень.
Fault 77 — IR Volts Range — Calculate «- это авто настройка по умолчанию, а значение, определяемое процедурой авто настройки для ИК-капель, не находится в диапазоне допустимых значений.
Fault 87 — IXo VoltageRange — Напряжение, рассчитанное для индуктивного сопротивления двигателя, превышает 25% от [Motor NP Volts].
Fault 15 — Потеря нагрузки — Ток выходного крутящего момента привода ниже [Уровень потери нагрузки] в течение периода времени, превышающего [Время потери нагрузки].
Fault 7 — Перегрузка двигателя — Отключение внутренней электронной перегрузки.
Fault 16 — Термистор двигателя — Выход термистора выходит за допустимые пределы.
Fault 109 — Контрольная сумма ввода / вывода NVS — ошибка контрольной суммы EEprom.
Fault110 — Неисправность ввода-вывода NVS — ошибка ввода-вывода EEprom.
Fault 21 — Выход PhaseLoss — Ток в одной или нескольких фазах потерян или остается ниже заданного уровня.
Fault 25 — OverSpeed Limit — такие функции, как компенсация скольжения или регулировка шины, попытались добавить настройку выходной частоты больше, чем запрограммировано в [Ограничение скорости].
Fault 5 — OverVoltage — Напряжение шины постоянного тока превысило максимальное значение.
Fault 100 — Параметр Chksum — Контрольная сумма, считанная с доски, не соответствует расчетной сумме.
Fault 48 — Params Defaulted — Приводу было задано указание значений по умолчанию для EEPROM.
Fault 38 — Фаза от U до Grnd. На этом этапе между приводом и двигателем обнаружена фаза на землю.
Fault 39 — Фаза V до Grnd — На этом этапе между приводом и двигателем обнаружена фаза на замыкание на землю.
Fault 40 — Фаза W до Grnd. На этом этапе между приводом и двигателем обнаружена фаза на землю.
Fault 41 — Phase UV Short — Чрезмерный ток обнаружен между этими двумя выходными клеммами.
Fault 42 — Phase VW Short — Чрезмерный ток обнаружен между этими двумя выходными клеммами.
Fault 43 — Phase UW Short — Чрезмерный ток обнаружен между этими двумя выходными клеммами.
Fault 71 — Адаптер порта 1 — У коммуникационной карты есть неисправность.
Fault 72 — Адаптер порта 2 — У карты связи есть неисправность.
Fault 73 — Адаптер порта 3 — У карты связи есть неисправность.
Fault 74 — Порт 4 Адаптер — У коммуникационной карты есть неисправность.
Fault 75 — Порт 5 Адаптер — Ошибка связи с коммуникационной картой.
Fault 76 — Порт 6 Адаптер — У коммуникационной карты есть неисправность.
Fault111 — Power Down — данные EEPROM повреждены при включении питания.
Fault 3 — Потеря мощности — Напряжение шины постоянного тока оставалось ниже 85% от номинала дольше, чем [Время потери мощности].
Fault 70 — Блок питания. Один или несколько выходных транзисторов работают в активной области вместо десатурации. Это может быть вызвано чрезмерным током транзистора или недостаточным напряжением базового привода.
Fault 92 — Pulse In Loss — Z Channel выбран как импульсный вход, и сигнал отсутствует.
Fault 104 — Pwr Brd Chksum1 — Контрольная сумма, считанная с EEPROM, не соответствует контрольной сумме, рассчитанной из данных EEPROM.
Fault 105 — Pwr Brd Chksum2 — Контрольная сумма, считанная с доски, не соответствует расчетной сумме.
Fault 107 — Заменена MCB-PB — Главный блок управления был заменен, и параметры не были запрограммированы.
Fault 28 — См. Руководство — Без энкодера TorqProve был включен, но пользователь не читал и не понимал проблемы приложений без энкодера.
Fault 63 — Pin Shear — запрограммировано [Current Lmt Val].
Fault 88 — Ошибка программного обеспечения — Ошибка установления связи с микропроцессором.
Fault 89 — Ошибка программного обеспечения — ошибка установления связи с микропроцессором.
Fault 36 — SW OverCurrent — выходной ток привода превысил номинальный ток 1 мс. Этот рейтинг больше, чем номинальный ток 3 секунды и меньше, чем уровень сбоя аппаратной максимальной токовой защиты. Обычно он составляет 200-250% от номинальной скорости привода.
Fault 20 — TorqPrv Spd Band — разница между [Commanded Speed] и [Encoder Speed] превысила уровень, установленный в [Spd Dev Band] за период времени, превышающий [Spd Band Integrat].
Fault 9 — Trnsistr OvrTemp — Выходные транзисторы превысили максимальную рабочую температуру.
Fault 4 — UnderVoltage — Напряжение шины постоянного тока упало ниже минимального значения 407 В постоянного тока на входе 400/480 В или 204 В постоянного тока на входе 200/240 В.
Fault 101 — UserSet1 Chksum — контрольная сумма, считанная из набора пользователей, не соответствует расчетной сумме.
Fault 102 — UserSet2 Chksum — контрольная сумма, считанная из набора пользователей, не соответствует расчетной сумме.
Fault 103 — UserSet3 Chksum — Контрольная сумма, считанная из набора пользователей, не соответствует расчетной сумме.

Источник

Заказать оборудование Allen Bradley

Купить Allen Bradley powerflex ошибки в компании Олниса можно оптом или в розницу. Доставим Allen Bradley powerflex ошибки в любой регион России. Можем предложить точный аналог. Работаем напрямую с производителем, не используя посредников.

При работе промышленной электроники производителя Аллен-Брэдли могут возникать определённые ошибки. Чтобы быстро их устранить, необходима помощь наладчика оборудования или можно самостоятельно ознакомиться с инструкцией. Приборы максимально адаптированы для работы новичков и настроить их не составит большого труда.

Серия Allen Bradley PowerFlex представлена частотными преобразователями. Зная специфику их работы и наименование модельного ряда, можно быстро сориентироваться для устранения ошибок в промышленном секторе:

серия PowerFlex 1305;
серия PowerFlex 1332;
серия PowerFlex 70;
серия PowerFlex 700S;
серия PowerFlex 1333;
серия PowerFlex 1334;
серия PowerFlex 1336;
серия PowerFlex 1341;
серия PowerFlex 1351;
серия PowerFlex 527;
серия PowerFlex 4M;
серия PowerFlex 4;
серия PowerFlex 40;
серия PowerFlex 40P;
серия PowerFlex 1352;
серия PowerFlex 1361;
серия PowerFlex 160;
серия PowerFlex 755T;
серия PowerFlex 755 TL;
серия PowerFlex 755TR;
серия PowerFlex 755TM;
серия PowerFlex 753;
серия PowerFlex 755;
серия PowerFlex 700;
серия PowerFlex 700L;
серия PowerFlex 523;
серия PowerFlex 525;
серия PowerFlex 400.

Allen Bradley powerflex ошибки

Кодировка ошибки и ее значение

Для всех вышеперечисленных частотников наиболее характерны следующие шифры ошибок:

сбой F2 – ошибка входа в Auxiliary;
сбой F3 – нарушение или обрыв фазы сети при подключении;
сбой F4 – слишком низкий показатель электронапряжения в сети;
сбой F5 – слишком высокий показатель электронапряжения в сети;
сбой F6 – поломка двигателя, есть механические повреждения, мешающие нормальной работе устройства;
сбой F7 – перегрузка электромотора напряжением, опасность;
сбой F8 – начинает перегреваться радиатор;
сбой F12 – пиковый скачок напряжения с прицельным электроударом на аппарат;
сбой F13 – произошло короткое замыкание контакта заземления;
сбой F29 – аналоговый вход неисправен;
сбой F33 – невозможно переподключиться автоматически, превышен лимит авто запроса;
сбои в диапазоне F38-43 – сигнализируют о нарушениях работы фаз U, V, W и их коннекта между собой;
сбой F48 – аварийный сброс всех предустановленных автонастроек;
сбой F63 – сбой установки ПО;
сбой F64 – внезапная перезагрузка в процессе работы –неисправность системы;
сбой F70 – силовая часть аппарата вышла из строя;
сбой F71 – нарушена обратная связь с контролирующим устройством;
сбой F80 – автоматические корректировки более работают, требуется перезагрузка системы;
error F81 – неисправен порт RS-485;
сбой F100 – отказ подсчета суммы записанных параметров;
сбой F122 – плата ввода/вывода вышла из строя.

Это основной перечень, который легко устранить, следуя руководству по эксплуатации преобразователей частоты Аллен-Брэдли.

Allen Bradley powerflex ошибки

Покупка в «Олниса»

Выбор конкретного устройства и его настройка – задача специалиста или работника, ответственного за контроль прибора. Оригинальные устройства с длительной гарантией работы и полным сервисным обслуживанием на протяжении 12 месяцев от момента покупки вы найдете в нашем онлайн-каталоге.

Все приборы Allen Bradley можно приобрести с доставкой по России или любому другому городу на территории СНГ.

Источник

Operator Interface

3-7

When first powered up, the operator interface knows very little about

the information in the drive. As each screen is activated, the

operator interface requests information from the drive, which it will

store within the operator interface for future reference. When the

operator interface requests information from the drive, a window is

used to display a message «Accessing Drive …». During this time,

the operator interface will not respond to any user input, until the

task at hand is completed. You will notice that subsequent activation

of the same screen for the same data will be much quicker since the

operator interface already has most or all of its required information.

You can selectively choose to download the complete database to the

operator interface on command, thus eliminating the initial access

delays. If uninterrupted, the operator interface will automatically

download the database on power-up, or during periods of inactivity.

Refer to the section on «Advanced Screen Operations — Database

Download».

Some screens require that information be written to the drive.

During this task, a window is used to display the message «Writing

to Drive…» During this time, the operator interface will not respond

to any user input, until the task at hand is completed.

Communication Error

While the operator interface is reading or writing to the drive, it is

possible for communications to be disrupted for a number of reasons.

If this were to occur, a special window is used to inform you of this.

During this time, the operator interface will not respond to any user

input, until the task at hand is completed.

The window for the «Communication Error» can take on two forms.

If a window has already been displayed showing «Accessing Drive»

or Writing to Drive», then the communication error message will be

added to the window already in use. Some screens constantly read

from the drive in order to show real-time data. An example of this is

the ‘Top Level Menu’. When a communication error occurs on a

screen showing real-time data, a window is opened showing a box

around the «Communication Error». Two examples of this are

shown in Figures 3.4 and 3.5.

In both cases, once communications has been re-established, the

information window will be removed and the operator interface will

return to normal operation.

7000 «A» Frame

7000A-UM151E-EN-P — October 2018

Источник

31 января 2023 г. 08:32

Фото ПЧ Allen Bradley PowerFlex40

При работе промышленной электроники Allen Bradley в системах вентиляции, теплоснабжения или автоматизированном производственном оборудовании часто возникают неисправности, распознать которые можно считав коды ошибок и произведя расшифровку этих кодов по инструкции на конкретную модель электронного оборудования. Наиболее частое использование в промышленном оборудовании получили следующие частотные преобразователи фирмы Allen Bradley: PowerFlex, 1305 Series, 1332 Series, 1333 Series, 1334 Series, 1336 Series, 1341 Series, 1351 Series, 1352 Series, 1361 Series, 160 Series,. В свою очередь серия Allen Bradley PowerFlex включает в себя следующие модели: PowerFlex 755T, PowerFlex 755TL, PowerFlex 755TR, PowerFlex 755TM, PowerFlex 753, PowerFlex 755, PowerFlex 755T, PowerFlex 70, PowerFlex 700S, PowerFlex 700, PowerFlex 700L, PowerFlex 523, PowerFlex 525, PowerFlex 527, PowerFlex 4M, PowerFlex 4, PowerFlex 40, PowerFlex 40P, PowerFlex 400. Своевременная расшифровка ошибок может значительно ускорить диагностику и ремонт преобразователей частоты, подробнее об этом написано здесь.

Частотные преобразователи Allen Bradley имеют следующие распространенные ошибки:

Наиболее частые ошибки преобразователей Allen Bradley PowerFlex 40:

Ошибка F2 (error F2) — ошибка входа Auxiliary;
Ошибка F3 (error F3) — обрыв фазы на входе;
Ошибка F4 (error F4) — пониженное напряжение;
Ошибка F5 (error F5) — перенапряжение;
Ошибка F6 (error F6) — механическая неисправность двигателя;
Ошибка F7 (error F7) — перегрузка двигателя;
Ошибка F8 (error F8) — перегрев радиатора;
Ошибка F12 (error F12) — аппаратная перегрузка по току;
Ошибка F13 (error F13) — короткое замыкание на землю;
Ошибка F29 (error F29) — ошибка аналогового входа;
Ошибка F33 (error F33) — превышено количество попыток автоматического повторного включения — АПВ;
Ошибка F38 (error F38) — замыкание фазы U на землю на выходе ПЧ;
Ошибка F39 (error F39) — замыкание фазы V на землю на выходе ПЧ;
Ошибка F40 (error F40) — замыкание фазы W на землю на выходе ПЧ;
Ошибка F41 (error F41) — короткое замыкание между фазами UV;
Ошибка F42 (error F42) — короткое замыкание между фазами UW;
Ошибка F43 (error F43) — короткое замыкание между фазами VW;
Ошибка F48 (error F48) — параметры EEPROM были сброшены;
Ошибка F63 (error F63) — перегрузка по току по программной уставке;
Ошибка F64 (error F64) — перегрузка во время работы;
Ошибка F70 (error F70) — неисправность силовой части;
Ошибка F71 (error F71) — ошибка связи;
Ошибка F80 (error F80) — ошибка автонастройки;
Ошибка F81 (error F81) — ошибка связи RS485;
Ошибка F100 (error F100) — ошибка контрольной суммы записанных параметров;
Ошибка F122 (error F122) — ошибка платы ввода-вывода.

Контакты

Время выполнения запроса: 0,00212717056274 секунды.

Источник

Ошибки частотных преобразователей: примеры и коды ошибок

Частотные преобразователи — это электронные или электротехнические устройства, предназначенные для изменения и регулировки частоты электрического напряжения. Сфера их использования очень широка: насосные станции, системы тепло- и водоснабжения, линии производства, конвейеры, лифты, центрифуги, мельницы, металлургические агрегаты, буровое оборудование и т. д.

Использование частотных преобразователей на промышленных объектах дает следующие преимущества:

Возможность отказаться от регулирующего оборудования: дросселей, вариаторов, редукторов и др. Это существенно упрощает работу механической системы, снижает расходы на эксплуатацию и повышает ее надежность.
Плавный разгон управляемого двигателя, защищающий его от механических ударов и пусковых токов, что продлевает срок его службы.
Частотные преобразователи в паре с асинхронными двигателями можно использовать в качестве альтернативы для приводов постоянного тока.

Максимально рациональное регулирование скорости контролируемых двигателей и связанных с этим технологических процедур.
Экономия электроэнергии, благодаря устранению ее неоправданных трат.

Но, несмотря на свою надежность и эффективность, частотные преобразователи, как и любые электронные приборы, подвержены износу. Инженерная компания 555 специализируется на ремонте промышленной электроники, и в частности — на устранении ошибок частотных преобразователей. Наши специалисты готовы отремонтировать вышедшее из строя оборудование в кратчайшие сроки.

Основные виды и причины неисправностей

Опознать неисправности частотников позволяют коды ошибок, высвечивающиеся на мониторе устройства. Каждая такая комбинация символов указывает на совершенно конкретную проблему, и это помогает специалистам выработать правильную стратегию ремонта. Для начала рассмотрим типовые виды ошибок частотных преобразователей:

Over Current или OC. Данный сигнал на мониторе устройства свидетельствует о его перегрузке. Если подобная проблема возникла при тестовом запуске, необходимо проверить соответствие токов регулятора и электрической машины, а также исправность электроцепей управляемого двигателя. Следует учесть, что некоторые модели частотников высвечивают ошибку Over Current при торможении, работе и запуске электродвигателя.
Over Heat или ОН. Это сообщение указывает на превышение номинально допустимой температуры частотного преобразователя. Проще говоря — на его перегрев. Устранить проблему можно посредством чистки внутреннего вентилятора или установки дополнительной вентиляционной системы в бокс, где располагается преобразователь. В качестве профилактики следует размещать частотник в месте, гарантирующем эффективный отвод тепла.
Over Load или OL. Такая ошибка преобразователя может быть вызвана двумя обстоятельствами: превышением на валу момента силы или перегревом управляемого двигателя. Чтобы устранить проблему, необходимо выполнить корректную настройку тепловой защиты. Для этого во время программирования устройства нужно задать требуемую величину тока и время срабатывания защитной функции.
Low Voltage или LV. Ошибка высвечивается при снижении напряжения питания или обрыве фаз (одной или двух). Существует два варианта решения этой проблемы: «насильственная» остановка двигателя или настройка его работы в однофазном режиме.
Over Voltage или OV. Такую надпись можно увидеть на мониторе при замедлении вращения двигателя. Для устранения неисправности необходимо воспользоваться одним из трех способов: переводом устройства в режим генератора, активацией тормозного резистора или перенастройкой системы защиты от повышенного напряжения.

Среди других типовых неисправностей преобразователя следует выделить вращение двигателя в неправильном направлении, невозможность его запуска, проблемы с торможением и разгоном и т. д. Каждое повреждение имеет под собой конкретные причины. Например, если двигатель разгоняется очень медленно, скорее всего, дело в срабатывании функции токоограничения в момент разгона.

В число наиболее распространенных причин неисправностей входят:

Заводской брак. Как правило, фабричные дефекты дают о себе знать в течение гарантийного срока. Поэтому для их устранения следует обращаться к поставщику или в брендовый сервисный центр.
Ошибки при монтаже. Чаще всего причиной неисправностей становится некорректная сборка схемы привода или установка частотника в неподходящем месте.
Нарушение норм эксплуатации. Регламент технического обслуживания изложен в инструкции, прилагаемой к устройству. Игнорирование регламента может привести к выходу из строя полупроводниковых элементов, перегреванию частотного регулятора и другим неисправностям.
Несоответствие частотного преобразователя условиям его эксплуатации. Основные критерии выбора частотника — электрические характеристики двигателя, исполнение, набор функций и т. д. Несоответствие параметров условиям его эксплуатации приводит к некорректной работе устройства, выходу из строя и многочисленным поломкам.

Теперь поговорим об ошибках преобразователя частоты более подробно и предметно. В качестве примера рассмотрим привод известного китайского бренда INVT ELECTRIC CO, серии GDXXX. Предлагаем вашему вниманию таблицу, в которой представлены коды ошибок устройства, их расшифровка, вероятные причины неисправностей, а также способы их устранения.

Код ошибки	Расшифровка	Вероятные причины	Способы устранения
OUt1, 2, 3	Ошибка фазы.	Отсутствие заземления или контакта при подсоединении кабеля; слишком маленькое время разгона.	Увеличение времени разгона; замена модуля IGBT; устранение неисправностей внешнего оборудования; переподключение кабеля.
OC1, 2, 3	Токовая перегрузка при разгоне, торможении или постоянной скорости.	Чрезмерное время торможения или разгона; слишком высокое напряжение в сети; недостаточная мощность привода; потеря фазы или короткое замыкание «на землю»; воздействие внешнего фактора.	Сокращение времени разгона; оптимизация питающего напряжения; приобретение привода с более высокой мощностью; проверка конфигурации выхода; устранение внешних помех.
OV1, 2, 3	Сверхнапряжение при разгоне, торможении или постоянной скорости.	Напряжение на входе не соответствует параметрам привода; чрезмерная энергия торможения.	Проверка входного напряжения; оптимизация времени торможения/разгона.
UV	Слишком низкое напряжение шины.	Пониженное напряжение питания.	Проверка и оптимизация входного напряжения.
OL1	Перегрузка электродвигателя.	Слишком низкое питающее напряжение; неверно заданные параметры тока; чрезмерная нагрузка на электродвигатель.	Проверка входного напряжения; настройка правильных параметров тока в двигателе; оптимизация нагрузки.
OL2	Перегрузка преобразователя частоты.	Чрезмерно быстрый разгон; остановка двигателя; заниженное питающее напряжение; сверхнагрузка; длительная работа двигателя на низкой скорости.	Увеличение времени разгона; снижение нагрузки на двигатель; проверка мощности двигателя и входного напряжения; приобретение привода с более высокой мощностью; замена двигателя.
OL3	Перегрузка по электричеству.	Сигнализация перегрузки в соответствии с заданными параметрами.	Проверка нагрузки и точки перегрузки.
SPI	Потеря фаз входа.	Потеря колебания или фазы напряжения трех входных фаз.	Проверка и оптимизация входного напряжения и/или правильности монтажа.
SPO	Потеря фаз выхода.	Асимметричная нагрузка.	Проверка выхода, двигателя и кабеля.
OH1	Перегревание выпрямителя.	Неисправность вентилятора или засорение вентиляционного канала; слишком высокая температура воздуха в помещении; чрезмерно затянутый запуск устройства.	Замена вентилятора и проверка воздуховода; снижение температуры окружающей среды; проверка и восстановление воздухообмена; оптимизация мощности нагрузки; замена модуля IGBT; ремонт платы управления.
EF	Неисправность внешних элементов.	Повреждение клеммы SIn и/или других внешних клемм.	Замена пришедших в негодность клемм.
CE	Проблемы со связью.	Некорректная скорость в бодах; повреждение кабеля связи; неверно заданный адрес сообщения; серьезные помехи в кабеле.	Оптимизация скорости в бодах; проверка кабеля связи; настройка правильного адреса сообщения; замена кабеля или оптимизация защиты от помех.
ItE	Проблемы с обнаружением тока.	Некорректное подключение платы управления; отсутствие вспомогательного напряжения; выход из строя индикаторов тока.	Проверка разъема, датчиков и платы управления.
tE	Ошибка автоматической настройки.	Несоответствие мощностей двигателя и частотного преобразователя; неверно заданные параметры электродвигателя; серьезная разница между стандартными параметрами и параметрами автоматической настройки; выход времени на автонастройку.	Установка параметров, указанных на шильдике двигателя; снижение нагрузки на двигатель; проверка параметров двигателя и его соединения; установка верхнего предела частоты на уровень «выше 2/3 номинальной частоты».
bCE	Неисправность тормозного модуля.	Разрыв тормозных коммуникаций или некорректная работа тормозной цепи; недостаток производительности внешнего тормозного резистора.	Проверка тормозного модуля и замена тормозных кабелей; принудительное повышение мощности тормозного резистора.
ETH1, 2	Короткое замыкание	Замыкание выхода преобразователя частоты «на землю»; неисправность в цепи определения тока.	Проверка подключения двигателя и индикаторов тока; замена платы управления.
dEu	Отклонение скоростного режима.	Избыточная нагрузка.	Оптимизация нагрузки и увеличение времени обнаружения; проверка и при необходимости корректировка параметров управления.
STo	Несогласованность параметров.	Отсутствие параметров управления для синхронных электродвигателей; некорректно заданные параметры автоматической настройки; отсутствие подключения частотника к двигателю.	Корректировка нагрузки на двигатель; установка корректных параметров управления; увеличение времени определения несогласованности.
PCE	Обрыв связи с блоком управления.	Повреждение проводов, обеспечивающих подключение к блоку управления; помехи в проводах, связанные с внешним фактором; некорректное функционирование цепи в основной плате и/или в клавиатуре.	Замена проводов блока управления; проверка внешней среды и устранение источника помех; выполнение комплексного сервисного обслуживания устройства.
END	Сброс времени до заводских настроек.	Фактическое время функционирования преобразователя не соответствует внутреннему параметру продолжительности работы.	Корректировка настроек времени.
DNE	Проблема с загрузкой параметров.	Повреждение проводов, подключаемых к блоку управления; помехи в проводах; ошибка в базе данных панели управления.	Замена проводов блока управления; сервисное обслуживание частотного преобразователя; повторная загрузка данных в панель управления.

Преимущества ремонта в инженерной компании 555

Огромный опыт в ремонте частотных преобразователей разных моделей и марок.
Команда профессиональных специалистов.
Экономия до 70 % средств по сравнению с приобретением нового оборудования.
Оперативное выполнение работ (максимальный срок ремонта — 15 дней).

Бесплатная консультация и предварительный осмотр для определения ремонтопригодности привода.
Доступные цены и оплата только по результату работы.
Гарантия на отремонтированное оборудование — 12 месяцев.

Обращайтесь к нам из любой точки России, через сайт или по телефону. Промышленная электроника — это очень сложное и специфичное оборудование, которое следует доверять только профессионалам.

Мы ремонтируем:

Компания ООО «Барс-Гидравлик Групп»

Компания ООО «Барс-Гидравлик Групп» на протяжении нескольких лет успешно сотрудничает с ООО «Инженерная компания 555» в вопросах ремонта сложного промышленного оборудования. За время работы наш партнер зарекомендовал себя с самой лучшей стороны. Заказы выполняются в кротчайшие сроки при соблюдении высокого качества работ. Организация приема и выдачи заказов четкая. Гарантийные обязательства выполняются в полном объеме.

Выражаем благодарность Вашим специалистам за профессионализм и оперативное решение поставленных задач.

Особенно хочется отметить высокую клиентоориентированность персонала Вашей компании, готовность помочь в самых сложных ситуациях.

Мы высоко ценим сложившиеся между нашими компаниями открытые и доверительные партнерские отношения и искренне желаем «Инженерной компании «555» долгих лет успеха и процветания.

Читать весь
отзыв

ООО «СоюзМашМеталл»

ООО «Инженерная компания «555» оказывала нашей компании услуги по ремонту электродвигателей и проявила пунктуальность, аккуратность и ответственность в работе.

Результат выполненных работ говорит о качественном оборудовании и высококвалифицированных кадрах.

Сотрудники компании готовы выполнить новые для себя виды работ и оказать консультационные услуги, что характеризует их как профессионалов своего дела.

Рекомендуем ООО «ИК «555» как ответственного и надежного поставщика услуг.

Читать весь
отзыв

ООО «РСК»

Сообщаем, что наша организация сотрудничает с ООО «Инженерная компания «555» с мая 2016 года по настоящее время.

За этот период мы обращались к услугам компании более 10 раз.

Благодаря серьезному и квалифицированному подходу сотрудников ООО «Инженерная компания «555» ремонтные работы произведены качественно с учетом сроков, и обеспечены гарантийным сопровождением.

Планируем в дальнейшем работать с ООО «Инженерная компания «555»

Читать весь
отзыв

ОАО «Октябрьский электровагоноремонтный завод»

Уважаемый Дмитрий Васильевич!

ОАО «Октябрьский электровагоноремонтный завод» успешно работает с ООО «Инженерная компания «555» несколько лет, очень довольны данным сотрудничеством. В работе компании наибольшую ценность для нас представляет готовность работать на условиях, удобных Заказчику, качественный ремонт оборудования в заявленные сроки и самое главное, финансовая защищенность Заказчика. В инженерной компании работают внимательные, доброжелательные сотрудники, готовые в любой момент решить проблему Заказчика. Мы рады, что выбрали ООО «Инженерная компания «555» в качестве партнера. Гарантируем дальнейшее сотрудничество!

Читать весь
отзыв

ЗАО «ОХТИНСКОЕ»

ЗАО «Охтинское» выражает глубокую признательность и истинную благодарность ООО Инженерной компании «555» за качественную работу компании по ремонту сложного оборудования промышленной электроники, оперативность и технически грамотное отношение к работе в течении всего периода сотрудничества.

Мы надеемся на дальнейшее успешное развитие деловых отношений в сфере ремонта промышленной электроники.

Читать весь
отзыв

Преимущества сотрудничества с нами

Оплата только за результат — работающий блок

Гарантия на работоспособность блока целиком 12 месяцев

Срок ремонта от 5 до 15 дней

Бесплатный предварительный осмотр на предмет ремонтопригодности

Не вносим конструктивных изменений

Ремонт на компонентном уровне

Наша лаборатория расположена в Санкт-Петербурге, но обратиться за помощью вы можете из любой точки России.
Закажите обратный звонок или наберите в рабочее время многоканальный телефон

– +7 (800) 555-89-01 (звонок по России бесплатный).

Расскажите о своей проблеме и получите инструкцию к дальнейшим действиям.

Источник

Allen-Bradley PowerFlex 7000 User Manual

Contents
Table of Contents
Bookmarks

Quick Links

User Manual

Original Instructions

PowerFlex 7000 Medium Voltage AC Drive Air-Cooled

(‘A’ Frame) – ForGe Control

(Using PanelView 550)

Bulletin Number 7000A

Related Manuals for Allen-Bradley PowerFlex 7000

Summary of Contents for Allen-Bradley PowerFlex 7000

Page 1
User Manual Original Instructions PowerFlex 7000 Medium Voltage AC Drive Air-Cooled (‘A’ Frame) – ForGe Control (Using PanelView 550) Bulletin Number 7000A…
Page 2
Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Page 3: Table Of Contents

Neutral Resistor Assembly ……….2-9 Installation of Neutral Resistor Assembly …… 2-10 Cabinet Layout and Dimensional Drawings of Drive …. 2-11 PowerFlex 7000 “A” Frame Dimensional Drawing ….2-12 Drive Layout …………….2-13 Direct-to-Drive AFE Rectifier Configuration #1 …. 2-13 AFE Rectifier (Separate Isol.
Page 4
Table of Contents Chapter 2 Drive Installation Power Cabling Access …………2-27 (cont.) To access the customer power cable terminations ..2-27 Power Connections …………..2-28 Line/Motor Terminations ……….2-28 Power Cabling Installation Requirements ……. 2-28 Dimension Views: Cabling Cabinet for Config. #1 with Input Starter ..2-29 Cabling Cabinet for Config.
Page 5
Table of Contents Chapter 3 Operator Interface Setting Time …………. 3-16 (cont.) Setting Date ………….. 3-17 Selecting Meters …………3-17 Viewing Revision Levels ………. 3-20 Transfer Data in Memory ……… 3-21 Picking an Access Level ……….. 3-21 Select a Parameter …………3-22 Via Groups …………..
Page 6
(cont.) What does it show? …………3-61 How do you read it? …………3-61 Example …………….3-62 PowerFlex 7000 “A” Frame Terminal Menu Tree ..3-63 PCMCIA Memory Card Installation Data Description …………..3-65 Installing the Memory Card ……….3-65…
Page 7
Catalog Number Explanation……….. B-1 Explanation Supply Voltage, Control Voltage, Frequency and Control Power Transformer Selection ……. B-2 PowerFlex 7000 Drive Selection Explanation ……B-3 When is a Tachometer Required? ……….. B-4 PowerFlex 7000 Drive Performance ……..B-5 Glossary of Terms …………..B-5 Typical Application Load Torque Profiles ……
Page 8
Table of Contents Appendix C Torque Requirements Torque Requirements for Threaded Fasteners ……C-1 Appendix D Meggering Drive Meggering …………..D-1 Meggering the PowerFlex 7000A ……….. D-1 Equipment Required …………D-2 Procedure …………….D-2 Appendix E Preventative Preventive Maintenance Check List ……..E-1 Maintenance Operational Maintenance …………
Page 9: Preface

What Is Not in this Manual This manual is designed to provide only information specific to the PowerFlex 7000 “A” Frame drive. Therefore customer specific topics are not presented. These customer specific topics include: • Dimensional and Electrical Drawings generated for each customer specific order.
Page 10: Manual Conventions

Preface Please note: This manual deals specifically with the PowerFlex 7000 “A” Frame drive. Information on auxiliary cabinetry or special components we are contracted to supply with the drive will be contained within the Service Manual you will receive with your order.
Page 11: General Precautions

Preface General Precautions This drive contains ESD (Electrostatic A T T E N T I O N A T T E N T I O N Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.
Page 12
Preface 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 13: Overview Of Drive

The PowerFlex 7000 is a global product that adheres to the most common standards from NEC, IEC, NEMA, UL, and CSA. It is available with the world’s most common supply voltages at medium voltage, from 2400-6600 volts.
Page 14: Drive Configurations

Overview of Drive Drive Configurations – PowerFlex 7000 “A” Frame Configuration #1 Direct-to-Drive (AFE with DTC DC Link)  Elimination of isolation transformer results in lower losses and saved space Direct- to-Drive  An integrated system solution for fewer connections…
Page 15: Topology

Overview of Drive Topology The PowerFlex 7000 utilizes a Pulse Width Modulated (PWM) – Current Source Inverter (CSI) for the machine side converter as shown in Figure 1.1. This topology offers a simple, reliable, cost-effective power structure that is easy to apply to a wide voltage and power range.
Page 16: Rectifier Designs

Overview of Drive Rectifier Designs Active Front-End (AFE) Rectifier An Active Front-End rectifier is particularly attractive since it does not require an isolation transformer to meet IEEE 519-1992. Many competing technologies in today’s MV market require a multi- winding transformer to mitigate the unwanted harmonics through cancellation by phase shifting the transformer secondary windings.
Page 17: Direct-To-Drive» Technology

“Direct-to-Drive” Technology Reduce the cost, size and weight of your medium voltage drive system with the Allen-Bradley PowerFlex 7000 with Direct-to-Drive technology. This is the first and only technology that allows you to directly connect a medium voltage drive to utility power without the requirement of an isolation transformer.
Page 18: Motor Compatibility

Overview of Drive Motor Compatibility The PowerFlex 7000 achieves near sinusoidal current and voltage waveforms to the motor, resulting in no significant additional heating or insulation stress. Temperature rise in the motor connected to the VFD is typically 3 °C (5.4 °F) higher compared to across-the-line operation.
Page 19: Simplified Electrical Drawings

Overview of Drive Simplified Electrical Drawings – 2400V with AFE Rectifier MACHINE CONVERTER LINE CONVERTER DC LINK SGCTs SGCTs U (T1) V (T2) W (T3) 2400 Volt – AFE Rectifier, Configuration #1 – Direct-to-Drive (Configurations without Integral Input Starter are available) LINE CONVERTER DC LINK MACHINE CONVERTER…
Page 20
Overview of Drive Simplified Electrical Drawings – 3300/4160V with AFE Rectifier LINE CONVERTER DC LINK MACHINE CONVERTER SGCTs SGCTs U (T1) V (T2) W (T3) 3300/4160 Volt – AFE Rectifier, Configuration #1 – Direct-to-Drive (Configurations without Integral Input Starter are available) MACHINE CONVERTER LINE CONVERTER DC LINK…
Page 21
Overview of Drive 3300/4160 Volt – AFE Rectifier, Configuration #3 – Integral Isolation Transformer Simplified Electrical Drawings – 6600 V with AFE Rectifier LINE CONVERTER DC LINK MACHINE CONVERTER SGCTs SGCTs U (T1) V (T2) W (T3) 6600 Volt – AFE Rectifier, Configuration #1 – Direct-to-Drive (Configurations without Integral Input Starter are available) LINE CONVERTER DC LINK…
Page 22: Operator Interface

Everything is user friendly about the PowerFlex 7000 operator interface terminal including the greeting on the opening screen. The terminal is designed for the greatest ease of use for start-up, monitoring and troubleshooting.
Page 23: Chapter 2 Drive Installation

Failure to do so may result in personal injury and/or equipment damage. General Handling Procedures Refer to “General Handling Procedures for PowerFlex 7000 Medium Voltage Drives”, publication no. 7000-IN002_-EN-P supplied in the drive shipment (affixed to the drive). Additional copies can be ordered through your local Rockwell Automation Sales office.
Page 24: Siting Of The Drive

Drive Installation Siting of the Drive Site Considerations The standard environment in which the equipment is designed to operate is: • Elevation above sea level less than 1000 meters (3250 feet) • Ambient air temperature between 0°C (32°F) and 40°C (104°F) •…
Page 25
The topology utilized in the PowerFlex 7000 medium voltage AC drive does not produce dv/dt or peak voltage problems, and has been tested with motors located up to 15 kilometers from the drive.
Page 26: Installation

Drive Installation Installation When the drive has been placed at its installation area, the lag bolts that fasten the shipping skid to the drive must be removed. The drive is moved off the shipping skid and the shipping skid can be discarded.
Page 27
Drive Installation Flat plate (Quantity = 1) Exhaust hood panels (Quantity = 2) M6 thread forming screws (Quantity = 20) Figure 2.1 – Fan Hood Assembly All the components are shipped assembled. Figure 2.2 – Acoustic Fan Hood Assembly 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 28
Drive Installation Installation (cont.) Locate the exhaust hood on top of the cabinet per Figure 2.3 and re- install the original cover plate previously set aside. (Care must be taken that the notches on the bottom flange are oriented toward the sides of the drive).
Page 29
Drive Installation Assembled Acoustic Exhaust Hood Top Plate for Converter and Common Mode Choke/ M6 Screw. DC Link Cabinet Remove Existing Screw and reinsert with Hood. (Quantity = 11) Figure 2.4 – Acoustic Fan Hood Installation 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 30: Installation Of Integral Transformer Cooling Fan

Drive Installation Installation (cont.) Installation of Integral Transformer Cooling Fan 1. Remove the protective plate covering the fan opening on the top of Isolation Transformer cabinet and discard. 2. Locate the cooling fan on top of the cabinet. Position it over the opening and align the mounting holes and wire harness connections.
Page 31: Neutral Resistor Assembly

Drive Installation Neutral Resistor Assembly Top Plate for Neutral Resistor Housing Ground Resistor Hood here 900 mm Converter – Top Plate for Converter 800 mm Common Mode Choke Cabinet and Common Mode Choke Cabinet Neutral Resistor Assembly Attach ground to top plate Refer to Electrical Drawings to verify cable rating to connect neutral…
Page 32: Installation Of Neutral Resistor Assembly

2-10 Drive Installation Assembled Acoustic Exhaust Hood Hood Ground Stud M6 Screw. Remove existing screw and reinsert with Hood. (Quantity = 11) M6 Screw (Quantity = 6) Ground Exhaust Hood here. (Use Green M6 Screw) Top Plate for Converter and Common Mode Choke/DC Link Cabinet Neutral Resistor Assembly Figure 2.7 –…
Page 33: Cabinet Layout And Dimensional Drawings Of Drive

Drive Installation 2-11 Cabinet Layout and The following dimension drawing is a sample and may not accurately detail your drive. It is provided here to give you a general overview Dimensional Drawings of a typical drive. of Drive The Dimensional Drawings are order specific and will show the information outlined.
Page 34: Powerflex 7000 «A» Frame Dimensional Drawing

2-12 Drive Installation PowerFlex 7000 “A” Frame Dimensional Drawing SAMPLE Note: Contact Factory for Seismic Mounting Information. 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 35: Drive Layout

Drive Installation 2-13 Drive Layout The following diagrams are presented to show the typical layout of the three main configurations of the PowerFlex 7000 “A” Frame Drive. Configuration #1 Direct-to-Drive (AFE with DTC DC Link) Converter Cabinet Control/DC Link/Fan Cabinet…
Page 36: Afe Rectifier (Separate Isol. Transformer (Config. #2)

2-14 Drive Installation Configuration #2 AFE Rectifier (Separate Isolation Transformer) Cabling Cabinet Converter Cabinet Control/DC Link/Fan Cabinet Figure 2.9 – AFE Rectifier (Separate Isolation Transformer) 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 37: Afe Rectifier (Integral Isol. Transformer (Config. #3)

Drive Installation 2-15 Configuration #3 AFE Rectifier (Integral Isolation Transformer) Isolation Transformer Converter Cabinet Control/DC Link/Fan Cabinet and Cabling Catinet Figure 2.10 – AFE Rectifier (Integral Isolation Transformer) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 38: Cabling Cabinet #1 (With Input Starters)

2-16 Drive Installation Cabling Cabinet #1 The cabling cabinet of the drive with integral line reactor and input starter is located in the left-hand section. The mounting and location of the line reactor and input starter are shown along with customer cable termination locations.
Page 39: Cabling Cabinet #1 (Without Input Starters)

Drive Installation 2-17 Cabling Cabinet #1 Low Voltage Compartment Line Cable Terminations Hall Effect Sensors Current Transformers Control Power Transformer Fuses Motor Cable Terminations AC Line Reactor Figure 2.12 – Cabling Cabinet for Configuration #1 without Input Starters 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 40: Cabling Cabinet #2

2-18 Drive Installation Cabling Cabinet #2 Cabling cabinet #2 is located in the left hand section and shows the medium voltage area for customer cable terminations, three phase fan power transformer, and fuse assemblies for transformer. Low Voltage Wireway Current Transformer Hall Effect Sensor Motor Cable Terminations Line Terminals…
Page 41: Cabling Cabinet #3

Drive Installation 2-19 Cabling Cabinet #3 The cabling cabinet of the drive with integral isolation transformer is located in the left-hand section. The mounting and location of the isolation transformer is shown along with customer cable termination locations. The cooling fan for the isolation transformer is located on top. Fan Housing Top Cable Entry and Exit locations…
Page 42: Converter Cabinet

2-20 Drive Installation Converter Cabinet The converter cabinet for all configurations of the PowerFlex 7000 “A” Frame drive is located in the middle section. The mounting and location of Inverter / rectifier modules are shown along with gate drive power supplies and voltage sensing modules.
Page 43: Control/Dc Link/Fan Cabinet

The control / DC link / fan cabinet for all configurations of the Cabinet PowerFlex 7000 “A” Frame drive is located in the right section. The mounting and location of the DC link inductor, line / load side capacitors, and main cooling fan are shown behind the low voltage control tub.
Page 44: Low Voltage Control Tub

Component Definition and Maintenance, for complete content details Fan Cabinet) of the low voltage section. Note: The low voltage control tub has the same layout for all PowerFlex 7000 “A” Frame drive ratings. AC to DC Pioneer Power Supply Analog…
Page 45
Drive Installation 2-23 AC to DC Cosel Power Supply Analog Fiber Optic Control Interface Board Boards Drive Processor Module Board DC to DC Power Supply Hinged Panel (Closed) Hinged Panel (Open) Figure 2.18 – Location of Low Voltage Control Tub (Cosel Power Supply) 7000 “A”…
Page 46: Iec Component And Device Designations

(American National Standards Institute) standards. The symbols used to identify components on the drawings are international and a full listing of the symbols is given as part of each PowerFlex 7000 electrical drawing (ED) set. The device designations used on the drawings and labeling are also listed with explanations on each drawing set.
Page 47: Cable Insulation

Drive Installation 2-25 Cable Insulation The cable insulation requirements for the PowerFlex 7000 “A” Frame drive are given in the tables below. Voltage ratings shown in the following A T T E N T I O N A T T E N T I O N tables are peak line-to-ground.
Page 48: Wire Group Numbers

Belden 9463 — 24 AWG, twisted pair, shielded Note 1: Steel conduit or cable tray may be used for all PowerFlex 7000 “A” Frame Drive power or control wiring, and steel conduit is required for all PowerFlex 7000 “A” Frame Drive signal wiring. All input and output power wiring, control wiring or conduit should be brought through the drive conduit entry holes of the enclosure.
Page 49: To Access The Customer Power Cable Terminations

Drive Installation 2-27 The wire sizes must be selected individually, observing all applicable safety and CEC, IEC or NEC regulations. The minimum permissible wire size does not necessarily result in the best operating economy. The minimum recommended size for the wires between the drive and the motor is the same as that used with an across-the-line starter.
Page 50: Power Connections

2-28 Drive Installation Power Connections The installer must ensure that interlocking with the upstream power source has been installed and is functioning. The installer is responsible for ensuring that power connections are made to the equipment in accordance with local electrical codes. The drive is supplied with provision for cable lugs.
Page 51
Drive Installation 2-29 411.9 [16.22] 284.9 [11.22] 157.9 [6.22] 242.5 [9.55] Note: Cable Entry Location To access line cables, (Top Load/Motor Entry) fan housing and assembly must first be removed. 700.0 Line Cables [27.56] L1, L2, L3 L1, L2, L3 190.6 [7.50] Top Cable Entry…
Page 52
2-30 Drive Installation Power Connections (cont.) Cable Entry Location Cable Entry Location (Top) (Top) 1000 [39.4] 1000 [39.4] 700.00 700.00 [27.56] [27.56] 209.6 209.6 [8.25] [8.25] 480.5 [18.92] 480.5 [18.92] 480.5 480.5 366.2 [14.42] 366.2 [14.42] [18.92] [18.92] 1133.0 1133.0 251.9 [9.92] 251.9 [9.92] [44.61]…
Page 53
Drive Installation 2-31 400.0 [15.75] 400.0 [15.75] 1000.3 [39.38] 1000.3 [39.38] 112.8 [4.44] 112.8 [4.44] 112.8 112.8 [4.44] [4.44] 2314.6 2314.6 [91.12] [91.12] 1409.4 1409.4 [55.49] [55.49] 1180.8 1180.8 [46.49] [46.49] 952.2 952.2 [37.49] [37.49] 412.9 [16.26] 412.9 [16.26] SECTION A-A SECTION A-A Figure 2.21 –…
Page 54: Cabling Cabinet For Config. #3

2-32 Drive Installation Power Connections (cont.) 1000.4 [39.39] 700.0 [27.56] 157.9 [6.22] 157.9 [6.22] 731.4 [28.79] 328.3 [12.92] 1998.0 [78.66] 2314.6 1890.0 [91.12] [74.41] 1782.0 [70.16] Figure 2.22 – Dimension Views of Cabling Cabinet for Configuration #3 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 55: Power And Control Wiring

Drive Installation 2-33 Power and Control Wiring Drive line-ups (i.e. Drive and Input Starter) which are delivered in two or more sections, for ease of handling, will require that the power and control wiring be re-connected. After the sections are brought together, the power and control wiring is to be re-connected as per the schematic drawings provided.
Page 56: Grounding Practices

2-34 Drive Installation Grounding Practices The purpose of grounding is to: • provide for the safety of personnel • limit dangerous voltages on exposed parts with respect to ground • facilitate proper over current device operation under ground fault conditions, and •…
Page 57: Grounding Guidelines And Practices For Drive Signal And Safety Grounds

Drive Installation 2-35 Each power feeder from the substation transformer to the drive must be provided with properly sized ground cables. Utilizing the conduit or cable armor as a ground is not adequate. Note that if a drive isolation transformer is used, the WYE secondary neutral point should not be grounded.
Page 58: Customer And Power Integrators

2-36 Drive Installation Grounding Practices (cont.) Grounding Requirements and Grounding Specification for Customers and Power Integrators An external ground must be attached to the main ground bus. The grounding means must comply with applicable local codes and standards. As general guidelines, for information only, the ground path must be of sufficiently low impedance and capacity that: •…
Page 59: Interlocking

Drive Installation 2-37 Interlocking Access to the medium voltage areas of the drive is restricted by the use of key interlocking for safety. At installation the key interlocking is set up so that access to the medium voltage compartments of the equipment can only be made when the upstream power is locked in the off position.
Page 60
2-38 Drive Installation 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 61: Terminology

The chapter deals only with the operation of the operator interface. Specific references to a particular parameter are only for illustrative purposes. Refer to PowerFlex 7000 Medium Voltage AC Drive • Technical Data (Publication 7000-TD002_-EN-P) for information about the actual ‘tags’ within the drive and their use.
Page 62
Operator Interface PowerFlex Operator interface – References to the operator interface refer to the product consisting of the PanelView 550 interface hardware and the unique software contained within it, which allows it to function with the Medium Voltage Drive. Editing Field – An area of a screen that is displayed in reverse video.
Page 63: Overview

Operator Interface Overview The operator interface used on the PowerFlex 7000 Medium Voltage Drive is that of the PanelView 550 terminal (Figure 3.1). This terminal however does not behave as a PanelView, as only the hardware for the operator interface has been utilized. The…
Page 64: Cursor (Selection) Keys

Operator Interface Even though the upper row of Softkeys (i.e. F1-F5) may not be shown on some displays, the F1-HELP key is always active. (F2-F5) are only active if shown. Cursor (Selection) Keys The cursor keys are normally used to select an item on the display. When an item on the display is selected, that item will be displayed in reverse video.
Page 65: What Is A Screen

Operator Interface While entering a value, the value may be edited using the [backspace] key. This key will remove the right most digit (or decimal point or negative). The help screen uses the backspace key to return to the previous level of help. The enter key varies depending on the screen.
Page 66: Information Windows

Operator Interface The upper left-hand corner contains the name of the screen (i.e. SELECT GROUP:). Knowing the name of the screen will assist you in the orientation of the menu system. On some screens to the right of the screen name, will be the name of the selected item from the previous screen as shown in Figure 3.3.
Page 67: Accessing/Writing To Drive

Operator Interface Accessing/Writing to Drive When first powered up, the operator interface knows very little about the information in the drive. As each screen is activated, the operator interface requests information from the drive, which it will store within the operator interface for future reference. When the operator interface requests information from the drive, a window is used to display a message «Accessing Drive …».
Page 68: Language Changing

Operator Interface Figure 3.4 – Communications Error Figure 3.5 – Communications Error Language Changing When the language used by the drive changes, (either via the operator interface or an external device), the operator interface must do considerable work. The database strings are all invalidated, the character set for the server is changed and all strings used by the operator interface are linked to the new language.
Page 69: Operator Interface Power-Up Sequence

Operator Interface F1 — Help This operation is active on every screen, even if the ‘Softkey’ is not displayed. Help is context sensitive and will display help that relates to the screen that you are currently viewing. F6 — Alarms The F6 ‘Softkey’ will always get you to the Alarm Summary Screen.
Page 70
3-10 Operator Interface b) Obtaining Drive Database — During this phase, the database of information about the drive is obtained from the drive. Obtaining the database at this point in time is optional and may be aborted by pressing any key on the operator interface. Obtaining the entire database does however speed up subsequent operations since relevant portions of the database do not have to be obtained.
Page 71: Top Level Menu

Operator Interface 3-11 Top Level Menu This screen (Figure 3.6) represents the main menu from which all other screens (and the operations which they perform) are activated. To activate an operation, simply press the function key corresponding to the ‘Softkey’ shown on the screen. A screen for that operation will be displayed.
Page 72: How To

3-12 Operator Interface How To: The following sections describe how to perform the various operations on the drive, using the operator interface. Throughout the discussion, a number of screens will be used to achieve the desired operation. In many cases, the same screen will be used for more than one operation, however with possibly different data from the drive.
Page 73: Help On Help

Operator Interface 3-13 The help for the additional topic will be displayed as in Figure 3.8 . As with the original help screen, the related topic help may also have related topics. Press the [backspace] key to return to the previous level of help, (i.e. the previous related topic).
Page 74: Modify Operator Interface Operation (Utility)

3-14 Operator Interface Modify Operator Interface The utility operation of screens change the characteristics of Operation (Utility) the operator interface. Within this operation you will:  Set the clock and calendar  Change the delay for the display backlight shutoff …
Page 75: Changing Contrast

Operator Interface 3-15 To change the duration of the delay, press the [F2] key. The current backlight delay will be shown in reverse video (Figure 3.11). The value can be adjusted from 0 to 60 minutes. A value of zero (0) will disable the delay, keeping the light on indefinitely.
Page 76: Setting Time

3-16 Operator Interface Figure 3.12 – Utility Contrast Setting Time The clock setting controls the time stamp that the drive uses on the information contained on the alarm summary screen. To change the time, press the [F5] key. The hour’s position of the clock will be in reverse video (Figure 3.13).
Page 77: Setting Date

Operator Interface 3-17 Setting Date The calendar setting controls the date stamp that the drive uses on the information contained on the alarm summary screen. To change the date, press the [F4] key. The year position of the calendar will be in reverse video (Figure 3.14).
Page 78
3-18 Operator Interface Figure 3.15 – Utility Meter To change the tag attach to a meter, use the [cursor up] and [cursor down] keys to highlight the desired meter and press the [enter] key. (If nothing happens then you have not gained the required access to make changes.) Press the [F8] key in order to gain access and refer to the section entitled Enter/Modify an Access Level .
Page 79
Operator Interface 3-19 The first character position of the string will be in reverse video as shown in Figure 3.17. Refer to the section entitled «Edit Text». Figure 3.17 – Edit the Text When editing is complete, the screen will appear as in Figure 3.18. Figure 3.18 –…
Page 80: Viewing Revision Levels

3-20 Operator Interface Figure 3.19 – Top Level Meter Modified Viewing Revision Levels For the purpose of maintenance or upgrading of software, the revision levels of all the software contained in the terminal and the drive may be viewed. To access this screen, press the [F9] key. A screen typical of Figure 3.20 shows: –…
Page 81: Transfer Data In Memory

Operator Interface 3-21 A screen typical of Figure 3.21 will be displayed. To modify the text refer to the section entitled «Edit Text», noting the following exception. When the text has been entered (as in Figure 3.22) the enter key has no effect. Simply press the exit key [F10] to accept the edited string.
Page 82: Picking An Access Level

3-22 Operator Interface Picking an Access Level Access Levels are used in the drive to protect parameters from unauthorized changes and to filter out the amount of information viewed. Each access level takes on the parameters and permissions of the lower access levels. The default access level is ‘Monitor’.
Page 83: Via Name

Operator Interface 3-23 than one page of groups exist, press the [F8] and [F9] keys to view the other pages. Press the [cursor up] or [cursor down] keys to select the desired group, (i.e. reverse video the group name). Press the [enter] key. The SELECT screen (Figure 3.24) is displayed showing the members of the selected group.
Page 84
3-24 Operator Interface Selecting via a name is initiated from the SELECT GROUP screen (Figure 3.23) by pressing the [F7] key. This displays the SELECT LETTER screen shown in Figure 3.25. Using the cursor keys, select (i.e. reverse video) the letter with which the desired tag starts with.
Page 85: Via Code

Operator Interface 3-25 From the SELECT LETTER screen (Figure 3.25) the tag may also be selected via a code by pressing the [F5] key. Via Code This method of selecting a tag is initiated from the SELECT LETTER screen (Figure 3.25) by pressing the [F5] key. It allows you to select the tag, given that you know the tag code associated with the desired tag.
Page 86: Edit Text

3-26 Operator Interface Figure 3.28 – Valid Tag Code Figure 3.29 – Invalid Tag Code When the [enter] key is pressed for a valid tag code (i.e. Figure 3.28) the selected tag will be used to continue the operation for which the selection process was being used if that tag is appropriate for the operation.
Page 87
Operator Interface 3-27 The operator interface’s keypad does not contain any alpha keys to allow direct input of the characters. This section will describe the operation for which characters may be entered. Figure 3.31 – Typical Text Edit Screen The screen shown in Figure 3.31 is typical of all screens using the edit text operation.
Page 88: Configure The Drive

3-28 Operator Interface To abort the changes to the string being edited press the [backspace] key. This will restore the string to its contents when the screen was first entered. The editing operation is completed by pressing the [enter] key. Changes are not permanently made until the screen is exited via the [F10] key.
Page 89
Operator Interface 3-29 associated with Access Levels. Each Access Level, (except for the first one ‘Monitor’) has its own password number (PIN). These values can be unique or all can be set to the same value. The default level, ‘Monitor’ does not have a PIN associated with it. With this Access Level, the drive configuration can be viewed, but no changes are allowed to the parameters.
Page 90
3-30 Operator Interface Figure 3.33 – Pin Entry The value may be edited by using the [backspace] key. When the value has been typed in, press the [enter] key. If the correct PIN was entered, the access level of the operator interface will change as shown in Figure 3.34 .
Page 91
Operator Interface 3-31 Figure 3.35 – PIN Change Enter the current PIN value via the data keys [0]-[9] and press the [enter] key. As in the ACCESS screen, the entered value is shown via placeholders and may be edited with the [backspace] key. If you entered the correct PIN, the screen now asks you for the new PIN.
Page 92
3-32 Operator Interface Figure 3.37 – Invalid PIN Figure 3.38 – Invalid PIN Verification If you were not successful in changing the password, simply start over again by typing in the current password value. 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 93: Drive Setup

Operator Interface 3-33 Drive Setup This section describes how to: • select an alternate language • enter data to a drive parameter • assign a tag to an analog port • enable and disable a fault via a mask • assign text to be associated with optional external fault inputs •…
Page 94: Language Selection

3-34 Operator Interface Figure 3.40 – Basic Access Level Language Selection The drive is capable of supporting multiple languages. The operator interface supports these languages via language modules which must initially be loaded via the flash card (refer to the section Flash Memory Transfers).
Page 95: Modify Parameters

Operator Interface 3-35 Modify Parameters To change a parameter, Use the up/down arrow keys on the SETUP screen to select the ‘Parameters’ option and press the [enter] key. This will begin the selection process of a parameter as described in the section entitled «Select a Parameter».
Page 96
3-36 Operator Interface Figure 3.43 – Modify Numerical Value To be allowed to make changes to the parameter, the operator interface must be set to an Access Level other than ‘Monitor’. (You will be able to view the screen; however, pressing the data entry keys will have no effect).
Page 97: Enumerated Value

Operator Interface 3-37 Enumerated Value When the parameter is an enumerated value, the MODIFY PARAMETER screen typical of Figure 3.44 will be displayed. This screen shows: • the name of the parameter for which you are make the changes (i.e. Operating Mode) •…
Page 98
3-38 Operator Interface options exist then what can be displayed on a single screen, a triangle or inverted triangle symbol will indicate in which direction the list can be expanded (Figure 3.46). Use the up/down cursor keys to scroll onto these additional options. Press the [enter] key to accept the new value as shown in Figure 3.47.
Page 99: Bit Encoded Value

Operator Interface 3-39 Bit Encoded Value When the parameter is a bit encoded value, the MODIFY PARAMETER screen typical of Figure 3.48 will be displayed. This screen shows: • the name of the parameter for which you are make the changes (i.e.
Page 100: Analog Ports

3-40 Operator Interface Analog Ports The drive contains a number of external analog ports to which you can assign any parameter. To setup an analog port, use the up/down arrow keys on the SETUP screen to select the ‘Analog’ option and press the [enter] key.
Page 101: Fault Masks

Operator Interface 3-41 Figure 3.49 – Analog Setup This will begin the selection process of a tag as described in the section entitled «Select a Parameter». When you have completed the selection process, the selected tag will be assigned to the port. To remove an assignment to the highlighted port, press the [delete] (Backspace) key.
Page 102
3-42 Operator Interface Figure 3.51 – Fault Mask OFF Figures 3.50 and 3.51 show all fault masks regardless of their current state. The fault masks can be viewed according to their state by pressing the [F7] key on the FAULTS SETUP screen. This will display the FAULTS OVERVIEW screen, typical of Figures 3.52 and 3.53.
Page 103
Operator Interface 3-43 state of fault masks currently displayed, press the [F7]. Each press of the [F7] key will toggle the screen to show the masks in the other state. To change the state of a mask on the FAULTS OVERVIEW screen, use the [cursor up] and [cursor down] keys to select the desired mask and press the [enter] key.
Page 104: User Definable External Text

3-44 Operator Interface Figure 3.56 – AC O/V Mask is ON User Definable External Text The drive contains a number of external fault inputs. You can custom define the text associated with these inputs, which will be used on the alarm screen and the fault mask screens. To define the text, use the up/down arrow keys on the SETUP screen to select the ‘External Text’ option and press the [enter] key.
Page 105: Plc

Operator Interface 3-45 Figure 3.58 – Modify Text Figure 3.59 – Modification Completed The changes made do not take affect until you press [F10] and exit the screen. Any time prior to this you may cancel all of the changes made after coming to the screen by pressing the [F7] key.
Page 106
3-46 Operator Interface The layout of the PLC ‘rack’ is dependent on the DIP switch settings on the RIO adapter, (refer to the appropriate manual for information on the following adapters and their use: 1203-GD1, 1203-GK1, 1203-CN1, 1203-GD2, 1203-GK2, 1203-GK5, 1203-GU6, 1203- SM1 and 1203-SSS).
Page 107: Xio

Operator Interface 3-47 The changes made do not take affect until you press [F10] and exit the screen. Any time prior to this you may cancel all of the changes made after coming to the screen by pressing the [F7] key. The drive uses XIO adapters to hardwire to discrete inputs and outputs.
Page 108: Store/Retrieve Configuration (Nvram)

3-48 Operator Interface Figure 3.62 – Message Prompt Screen Figure 3.63 – NVRAM Screen Store/Retrieve Configuration (NVRAM) To access the memory functions, press [F5] on the Top Level Menu. Within this screen it is possible to perform three operations on the memory of the drive.
Page 109: Save

Operator Interface 3-49 Save The changes that you have made to the drive data must be saved if you do not want to lose the data when the drive is powered off. To save the changes, press the [F5] key (Figure 3.65). Figure 3.65 –…
Page 110: Display Parameters

3-50 Operator Interface Display Parameters The parameters of the drive can be displayed, continually showing the value contained in the drive. From the Top Level Menu, press the [F4] key. The DISPLAY GROUP screen of Figure 3.67 is displayed. The screen shows one or more pages of groups that can be displayed. The number of groups displayed depends on the current access level.
Page 111: Custom Group

Operator Interface 3-51 Figure 3.70 – Bit Description for Local Outputs The DISPLAY screen, typical of Figure 3.68, is displayed. The screen shows the name of the group being displayed to the right of the screen name (“FEATURE SELECT”). One or more pages of the members in the group are displayed along with the value for this tag in the drive and its unit of measurement.
Page 112
3-52 Operator Interface To assign a tag to the display, use the [cursor up] and [cursor down] keys to highlight the desired item position and press the [enter] key. This will begin the selection process of a tag as described in the section entitled «Select a Parameter».
Page 113: View Drive Status

Operator Interface 3-53 View Drive Status The status of the drive is viewed by pressing the [F7] key from the Top Level Menu. This screen, shown in Figure 3.73, constantly displays the latest status of the drive. Figure 3.73 – Status Screen View and Reset Alarms All drive faults and warnings are logged to their respective queues.
Page 114: Help For Alarms

3-54 Operator Interface To reset the drive, press the [F7] key. This operation will reset any latched faults in the drive. This has no action upon either the Fault or Warning queues. If some faults still exist, they will return as new faults. Faults and Warnings are stored into separate queues.
Page 115: Request Printouts

Operator Interface 3-55 Figure 3.76 – Alarm Help Figure 3.77 – No Alarm Help Request Printouts When the drive contains the optional printer, you can obtain hard copies of the data that you are able to view on the terminal. The printouts are requested from the PRINTER screen.
Page 116: Loading Programs (Firmware)

3-56 Operator Interface Figure 3.78 – Typical Printer Screen Loading Programs Firmware is the program that is run in the operator interface to (Firmware) provide all the functionality described in this manual. Firmware is loaded from the flash card in one of two ways. a) If an operator interface has a memory card inserted when it is powered up or rebooted, and that card has a valid firmware file with the extension of .FMW, the operator interface will…
Page 117
Operator Interface 3-57 Figure 3.79 – Load New Firmware The screen will then ask you to confirm the operation. Press the [F8] key to proceed, or the [F9] key to abort. Performing a DOWNLOAD FIRMWARE operation will overwrite the existing firmware that is currently running.
Page 118: Parameter Transfers

3-58 Operator Interface memory card containing a firmware file in the operator interface, after the firmware has been downloaded. Parameter Transfers The parameters used by the drive are stored within the drive itself. The operator interface is used to review and modify these parameters. When a Drive Control Board is changed, it is necessary to re-enter the parameters into the new board.
Page 119: Upload To Operator Interface

Operator Interface 3-59 Upload to Operator Interface The parameters are read from the drive and stored in the operator interface by pressing the [F5] key. The screen will appear as in Figure 3.81, indicating the operation you are about to perform. The screen will then ask you to confirm the operation.
Page 120: Upload To Memory Card

3-60 Operator Interface Upload to Memory Card The parameters are read from the drive and stored on a memory card by pressing the [F4] key. The operator interface will enter the DIRECTORY screen in which a parameter filename can be entered. Refer to the section entitled “Enter a filename”.
Page 121: Parameter File Format

Operator Interface 3-61 The screen will then ask you to confirm the operation. Press the [F8] key to proceed, or the [F9] key to abort. Pressing the [F4] key may restart an aborted transfer or one that failed. To select or enter a different filename, press the [F7] key.
Page 122: Loading Language Modules

3-62 Operator Interface Loading Language Modules In order to use a language in the operator interface, it must first be loaded into the operator interface from the flash card. From the TRANSFER screen, press the [F5] key. The operator interface will enter the DIRECTORY screen, from which an existing language module filename can be selected or entered, Figure 3.83.
Page 123: System Programming

Operator Interface 3-63 In order to download a newer version of a language, all languages in the operator interface must first be cleared (this is a characteristic of flash memory) by pressing the [F2] key on the TRANSFER:LANGUAGE screen. The screen as in Figure 3.85 will then ask you to confirm the operation.
Page 124: Operator Interface (Cont.)

3-64 Operator Interface Operator Interface Menu The screens of the operator interface are used to form a menu driven system to access the various operations in the drive. The hierarchy Hierarchy Chart of this menu system is shown in Figures 3.86 and 3.87. What does it show? The chart shows the relationship between screens and a particular operation.
Page 125: Example

Operator Interface 3-65 Example As an example of using the chart, we will modify a parameter while displaying it, starting from the Top Level Menu referred to in the chart as the MAINMENU screen. This example assumes you have read the previous sections of this manual. The example will concentrate more on the flow of screens and how it relates to the chart, rather then the actual operations being performed by each screen.
Page 126
3-66 Operator Interface Figure 3.86 – Menu Hierarchy 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 127
Operator Interface 3-67 Figure 3.87 – Menu Hierarchy 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 128: Pcmcia Memory Card Installation Data Description

Installation Data The memory card slides into the card slot located on the backside of the PowerFlex 7000 drive operator interface. These instructions show how to insert the card in the Operator interface. The memory card should be kept free from…
Page 129
Operator Interface 3-69 2. Position the card vertically so the key slot is facing the right side of the operator interface. KEY SLOT Figure 3.89 – Key Slot Orientation 3. Insert the card into the card slot and push until the card is firmly seated.
Page 130
3-70 Operator Interface Notes: 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 131
Chapter Component Definition and Maintenance Cabling Cabinet Components Low Voltage Compartment Line Cable Terminations Hall Effect Sensors Current Transformers Control Power Transformer Fuses Motor Cable Terminations AC Line Reactor Figure 4.1 – Cabling Cabinet for Configuration #1 (Direct-to-Drive) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 132
Component Definition and Maintenance Line Cable Terminations (behind Disconnect Switch) Fused Disconnect Switch Disconnect Switch Operating Handle Vacuum Contactor Assembly Control Power Transformer Control Power Transformer Fuses Motor Cable Terminations (Hall Effect Sensors behind) AC Line Reactor Figure 4.2 – Cabling Cabinet for Configuration #1 (Direct-to-Drive, optional input starter shown) 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 133: (Afe Rectifier With Separate Isolation Transformer)

Component Definition and Maintenance Low Voltage Wireway Current Transformer Hall Effect Sensor Motor Cable Terminations Line Terminals Hall Effect Sensor Current Transformer Fan Control Power Transformer Control Power Transformer Fuses Figure 4.3 – Cabling Cabinet for Configuration #2 (AFE Rectifier with Separate Isolation Transformer) 7000 “A”…
Page 134: (Afe Rectifier With Integral Isolation Transformer)

Component Definition and Maintenance Fan Housing Top Cable Entry and Exit locations Ground Bus Hall Effect Sensors Line Terminals Load Terminals Current Transformers (CT) Integral Isolation Transformer Bottom Cable Entry Side View Front View and Exit locations Figure 4.4 –Cabling Cabinet for Configuration #3 (AFE Rectifier with Integral Isolation Transformer) 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 135: Converter Cabinet Components

Component Definition and Maintenance Converter Cabinet Components Inverter Modules Isolated Gate Drive Power Supplies (IGDPS) Rectifier Modules Voltage Sensing Boards Figure 4.5 – Converter Cabinet Components (3300/4160 V version) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 136: Converter Cabinet

Component Definition and Maintenance Converter Cabinet The converter cabinet contains three rectifier modules and three inverter modules. Figure 4.5 shows a 3300/4160 V converter with a PWM Rectifier. Isolated Gate Driver Power Supplies (IGDPS) are mounted on the cabinet’s right side sheet (6600 V, 2400 V Drives) and on the cabinet’s left side sheet (3300 V, 4160 V Drives).
Page 137: Operation

Component Definition and Maintenance Drive input power from line terminals Heavy duty distribution class surge arrester Figure 4.6 – Surge Arresters Operation The operation of arresters without a gap is the same as that of MOVs. Depending on design, the arrester may also be gapped. Both gapped and un- gapped arresters provide adequate overvoltage protection.
Page 138: Powercage

Component Definition and Maintenance PowerCage™ A PowerCage is a converter module, consisting of the following elements: • epoxy resin housing • power semi-conductors with gate driver circuit boards • heatsinks • clamp • snubber resistors • snubber capacitors • sharing resistors Each drive consists of three PowerCage rectifier modules and three PowerCage inverter modules.
Page 139
Component Definition and Maintenance The SGCT circuit board is sensitive to static A T T E N T I O N A T T E N T I O N charges. It is important that these boards should not be handled without proper grounding. Some circuit boards can be destroyed by static A T T E N T I O N A T T E N T I O N…
Page 140
4-10 Component Definition and Maintenance PowerCage™ (cont.) Matched set Matched set Clamp Base 2 SGCTs 2 SGCTs Heatsink Temperature Clamp head Module housing Feedback Board Figure 4.8 – 4-Device PowerCage Matched set Matched set Heatsink Clamp Base 3 SGCTs 3 SGCTs Clamp head Module housing Temperature…
Page 141: Sgct And Snubber Circuit

Component Definition and Maintenance 4-11 SGCT and Snubber Circuit As with all power semi-conductor or thyristors, the SGCT must have a snubber circuit. The snubber circuit for the SGCT is comprised of a snubber resistor in series with a snubber capacitor. SHARING RESISTOR SNUBBER…
Page 142: Uniform Clamping Pressure

4-12 Component Definition and Maintenance SGCT Device Diameter Clamp Force 400 A SGCT 38 mm 8.6 kN 800 A SGCT 47 mm 13.5 kN 1500 A SGCT 63 mm 20 kN Pressure on the SGCTs must be uniform to prevent damage and to ensure low thermal resistance.
Page 143: Checking Clamping Pressure

Component Definition and Maintenance 4-13 Checking Clamping Pressure Periodically, the clamping force in the PowerCage should be inspected. Ensure there is no power to the equipment. To prevent electrical shock, ensure the main A T T E N T I O N A T T E N T I O N power has been disconnected before working on the drive.
Page 144: Temperature Sensing

4-14 Component Definition and Maintenance Never rotate the calibration nut located outside I M P O R T A N T I M P O R T A N T the indicating washer at the end of the threaded rod. The rotation of the outer nut will affect the torque calibration, which is factory set.
Page 145: Symmetrical Gate Commutated Thyristor Replacement

Component Definition and Maintenance 4-15 Symmetrical Gate The Symmetrical Gate Commutated Thyristor (SGCT or device) with Commutated Thyristor attached circuit board is located within the PowerCage assembly. Replacement SGCTs must be replaced in matched sets: • 3300V and 4160V systems use sets of 2 •…
Page 146
4-16 Component Definition and Maintenance Symmetrical Gate 1. Ensure there is no power to the equipment. Commutated Thyristor Replacement (cont.) To prevent electrical shock, ensure the main A T T E N T I O N A T T E N T I O N power has been disconnected before working on the drive.
Page 147
Component Definition and Maintenance 4-17 7. Clean the heatsink with a soft cloth and rubbing alcohol. 8. While grounded, remove the SGCT from the anti-static bag it is supplied in. 9. Apply a thin layer of Electrical Joint Compound (Alcoa EJC No. 2 or approved equivalent) to the contact faces of the new SGCTs to be installed.
Page 148: Snubber Resistors

4-18 Component Definition and Maintenance Snubber Resistors Snubber resistors are connected in series with the snubber capacitors. Together they form a simple RC snubber that is connected across each thyristor (SGCT). The purpose of the snubber circuit is to reduce the voltage stress (dv/dt and peak) on the thyristors and to reduce the switching losses.
Page 149: Fiber Optic Cabling

Component Definition and Maintenance 4-19 Fiber Optic Cabling The equipment is provided with fiber optic cabling as a means of interfacing the low voltage control to the medium voltage circuits. The user of the equipment should never need to change the routing of the fiber optic cables.
Page 150: Dc Link/Fan/Control Components

4-20 Component Definition and Maintenance D.C. Link / Fan / Control Components Low voltage Control Tub Retaining Hardware AC/DC Power Supply Inlet Ring DC Link Inductor M+ L+ L- M- Analog Drive Control Board Grounding Network/ Filter Motor Filter Capacitor Medium Voltage Barrier (for access to…
Page 151: Filter Capacitors

Component Definition and Maintenance 4-21 Filter Capacitors Filter capacitors are used on the motor side for all drives. The AFE rectifier option also includes filter capacitors on the line side. Refer to Figure 4.17 (DC Link and Fan Cabinet with control panel removed). The filter capacitors are three-phase four-bushing units and “oil-filled”.
Page 152: Filter Capacitor Replacement

4-22 Component Definition and Maintenance Generator Note: D.C. Link / Fan / Control Components (cont.) Verify that the load is not turning due to the W A R N I N G W A R N I N G process. A freewheeling motor can generate voltage that will be back-fed to the equipment being worked on.
Page 153: Testing Filter Capacitors

Component Definition and Maintenance 4-23 8. Install the new capacitor, sliding it back until it fits into the slot. Fasten the top bracket and grounding network. 9. Reconnect all the power cables and the ground connection. These use M14 hardware, but should only be tightened to 30 Nm (22 ft-lbs.) due to capacitor mechanical constraints.
Page 154: Second Method

4-24 Component Definition and Maintenance D.C. Link / Fan / Control 2. Follow appropriate safety steps to isolate the equipment from medium voltage. Components (cont.) 3. Verify that there is no voltage present on the capacitor by using a hot stick or any other appropriate voltage-measuring device.
Page 155
Component Definition and Maintenance 4-25 Verify the load is not running due to process. A A T T E N T I O N A T T E N T I O N freewheeling motor can generate voltage that will be back-fed to the equipment being worked 2.
Page 156
4-26 Component Definition and Maintenance D.C. Link / Fan / Control e.g. — the capacitor under test is rated at 400 kVAR, 6600V, 50Hz, 29.2 µF. You are using 200V, 50Hz test power and have recorded the values of Components (cont.) voltage and current for each test as given in the table below.
Page 157: Recommended Digital Multimeters (Dmm)

Component Definition and Maintenance 4-27 Recommended Digital Multimeters (DMM) to be used for checking filter capacitors BK Precision LCR/ESR Meter, Model 885 Fluke 179 Fluke 12 Fluke 29 Fluke 87V Figure 4.19 – Recommended Digital Multimeters (DMM) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 158: Fan Replacement

4-28 Component Definition and Maintenance Fan Replacement There are several models of cooling fans used in PowerFlex drives. Differing fan types may be used in the various locations throughout the drive. DC Link Section The fan consists of a motor impeller assembly. To replace the fan, it is necessary to remove the fan exhaust hood.
Page 159: Fan Installation

Component Definition and Maintenance 4-29 Fan Installation Care must be taken in handling of the fan as its balance could be affected by poor handling. Fan installation is performed in the reverse order of its removal. Upon completion of installation, rotate the impeller by hand to ensure that there is no contact with the inlet ring.
Page 160: Top Of Integral Line Reactor/Input Starter Section

4-30 Component Definition and Maintenance Fan Replacement (cont.) Top of Integral Line Reactor and Input Starter Section Ventilator Cover Terminal Blocks Fan Mounting Bracket Fans Figure 4.22 – Starter/Line Reactor Cabinet Fan Removal 1. Remove the top ventilation cover from the exterior of the cabinet. 2.
Page 161: Safety Notes

Component Definition and Maintenance 4-31 Impeller Maintenance Impeller Removal from Motor Shaft (DC Link / Fan Section) The fan impeller is held onto the motor shaft with a split tapered bushing. This bushing is positioned on the motor shaft and through the center of the impeller.
Page 162: Installation Of Impeller Assembly Onto Motor Shaft

4-32 Component Definition and Maintenance Impeller Maintenance 1. Record the distance from the end of the motor shaft to the bushing. (DC Link / Fan Section) The new impeller must be installed in the same location. Failure to do so will result in gaps between the impeller and the intake ring (cont.) resulting in loss of air flow, or rubbing of the impeller against the inlet ring or motor assembly during operation.
Page 163
Component Definition and Maintenance 4-33 To Assemble: 1. Make sure the shaft and keyway are clean and smooth. Clean the shaft and bore with rubbing alcohol or non oily solvent. Check the key size with both the shaft and bushing keyways. 2.
Page 164: Isolation Transformer Cooling Fan

4-34 Component Definition and Maintenance Impeller Maintenance Isolation Transformer Cooling Fan The isolation transformer fan motor and impeller is an integral unit and cannot be serviced separately. Inlet Ring Removal and The inlet ring is the large circular part located beneath the fan impeller. Replacement It is positioned such that the impeller sits outside but does not touch the ring.
Page 165: Top On Integral Isolation Transformer Section

Component Definition and Maintenance 4-35 4. To install the new ring, reverse the above procedure. Rotate the fan impeller by hand to ensure that there is no contact with the inlet ring. Move the ring and retighten bolts to eliminate interference. 5.
Page 166
4-36 Component Definition and Maintenance Replacement of Air Filters Recommended cleaning method of filters: (cont.) 1. Vacuum Clean – A few passes of a vacuum cleaner on the inlet side of the filter will remove accumulated dust and dirt in seconds. 2.
Page 167
Component Definition and Maintenance 4-37 Figure 4.25 – Air Flow Pattern for Drive Cooling Figure 4.26 – Air flow through PowerCage 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 168: Control Power Components

4-38 Component Definition and Maintenance Control Power Components There are two configurations in which control power will be distributed for the drive. The different methods are dependent on what drive option the customer has chosen: 1. AFE Rectifier with DTD DC Link – Conf. #1 (refer to Figure 4.27) 2.
Page 169
Component Definition and Maintenance 4-39 Figure 4.28 illustrates the control power distribution for AFE drives with remote transformer/starter (A) or integrated line reactor with remote starter (B). -Printer -Operator Interface -Relays Customer Supplied +5V-LOGIC C Hold-up 120V 1-ph +/-15V-LOGIC AC/DC Converter DC/DC CONVERTER +/-24V-HECS 56V DC…
Page 170
4-40 Component Definition and Maintenance Control Power Components Figure 4.29 illustrates the control power distribution for AFE drives with (cont.) integral transformer and remote starter. Printer Operator Interface Relays Customer +5V-LOGIC C Hold-up Supplier 120V +/-15V-LOGIC AC/DC Converter 1-ph Line DC/DC CONVERTER +/-24V-HECS 56V DC…
Page 171: Ac/Dc Power Supply

Component Definition and Maintenance 4-41 AC/DC Power Supply The load demands on the AC/DC converters are the DC/DC converter and up to six IGDPS modules. The DC/DC is a fixed load; however, the quantity of IGDPS modules will vary depending upon the drive configuration.
Page 172: Location

4-42 Component Definition and Maintenance AC/DC Power Supply Location (cont.) The AC/DC power supply is located in the low voltage panel at the top right-hand section of the drive. A typical low voltage compartment is shown in Figure 4.31. AC/DC Power Supply (Pioneer) Figure 4.31 –…
Page 173
Component Definition and Maintenance 4-43 AC/DC Power Supply (Cosel) Figure 4.32 – Location of AC/DC Cosel Power Supply on Low Voltage Panel 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 174: Low Voltage Control Section

4-44 Component Definition and Maintenance Low Voltage Control Section The low voltage control section houses all of the control circuit boards, relays, Operator Interface Terminal, DC/DC power supply, and most other low voltage control components. Refer to Figure 4.33 for a generic representation of a low voltage tub arrangement.
Page 175
Component Definition and Maintenance 4-45 AC to DC Cosel Power Supply Analog Fiber Optic Control Interface Board Boards Drive Processor Module DC to DC Power Supply Hinged Panel (Closed) Hinged Panel (Open) Figure 4.34 – Low Voltage Tub Compartment (Cosel Power Supply) 7000 “A”…
Page 176: Dc/Dc Power Supply

4-46 Component Definition and Maintenance DC/DC Power Supply Description The DC/DC power supply is used as a source of regulated DC voltages for various logic control boards and circuits. The input to this power supply is from a regulated 56V DC source. +5V — LOGIC +/-15V — LOGIC DC/DC…
Page 177: Io Connectors On Control Boards

Component Definition and Maintenance 4-47 IO Connectors on Control Boards COMM S COMM S MOTOR & LINE MOTOR &LINE UPS FAIL CONN ECTION CONN ECTION AC VOLTAGE DC LINK AND LINE VOLTAGE SIGNAL COMM S XIO BOARD PA RALLEL DC FAIL SIGNAL FEE DBA CK INPUTS NEUTRAL POINT SY NC .
Page 178: Drive Processor Module

4-48 Component Definition and Maintenance Drive Processor Module This board contains the control processors. It is responsible for all the drive control processing and stores all of the parameters used for the drive control. Figure 4.37 – Drive Processor Module (DPM) 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 179: Acb Analog Control Board

Component Definition and Maintenance 4-49 ACB Analog Control Board The Analog Control Board (ACB) is the hub for all control-level signals external to the drive. Analog I/O, External Fault signals (through the XIO board), ScanPort/DPI communication modules, Remote I/O, terminal interface, printers, modem, and other external communication devices are routed through this board.
Page 180: Interface Module (Ifm)

Connection to ACB (J8) Figure 4.39 – Interface Module Analog Inputs and Outputs The PowerFlex 7000 offers one isolated process current loop transmitter and three isolated process current loop receivers, embedded into the control. These are accessible on the ACB.
Page 181: External Input/Output Boards

Component Definition and Maintenance 4-51 External Input/Output Boards The External Input/Output (XIO) Boards are connected through a network cable (CAN Link) to the Analog Control Board (ACB). This cable may be connected to either XIO Link A (J4) or XIO Link B (J5). The XIO board handles all external Digital Input and Output signals and sends them to the ACB through the cable.
Page 182
4-52 Component Definition and Maintenance LED D1 and display U6 indicate the status of the board. The following table illustrates the possible states for D1. LED Status Description Solid Green Normal Operation Solid Red Board Failure Alternate Flashing of Red and No Communication Available to ACB board Green (Normal during boot-up or unprogrammed)
Page 183: Optical Interface Boards

Component Definition and Maintenance 4-53 Optical Interface Boards The Optical Interface (OIB) Boards are the interface between the DPM and the Gate Driver circuitry. The drive control decides which device to fire, and sends an electrical signal to the OIB boards. The OIB board converts that electrical signal to an optical signal, which is transmitted via fiber optics to the gate driver cards.
Page 184
4-54 Component Definition and Maintenance Optical Interface Boards (cont.) Figure 4.42 – Optical Interface Base Board (OIBB) 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 185: Environmental Considerations

Component Definition and Maintenance 4-55 Each OIB also has input RX7 for a signal from a Temperature Feedback Board. The quantity and location of thermistor connections is dependant on the drive configuration. Typically there is one temperature sensor from the Line Converter and one temperature sensor from the Machine Converter, each going into the respective OIB in the ‘A’…
Page 186
4-56 Component Definition and Maintenance Environmental • Capacitor Dielectric Fluid Consideration The fluids used in the filter capacitors and the snubber capacitors are (cont.) generally considered very safe and are fully sealed within the capacitor housings. Shipping and handling of this fluid is not restricted under any regulations.
Page 187: Disposal

Component Definition and Maintenance 4-57 • In Case Of Fire This drive is highly protected against arcing faults and therefore it is very unlikely the drive would be the cause of a fire. In addition, the materials in the drive are self-extinguishing (i.e. they will not burn without a sustained external flame).
Page 188
4-58 Component Definition and Maintenance 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 189: Appendix A Commissioning

Appendix Commissioning Start-up Commissioning Start-up will be performed at the customer’s site. Rockwell Services Automation requests a minimum of four- (4) weeks notice to schedule each start-up. The standard Rockwell Automation work hours are between 9:00 AM to 5:00 PM EST, (8 hr/day) Monday through Friday, not including observed holidays.
Page 190
Commissioning Start-up Commissioning Apply medium voltage to the drive and perform operational Services (cont.) checks. Bump motor and tune drive to the system attributes. (If the load is unable to handle any movement in the reverse direction the load should be uncoupled prior to bumping the motor for directional testing).
Page 191: Catalog Number Explanation

Appendix Catalog Number Explanation for PowerFlex 7000 Variable Frequency Drives 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 192: Supply Voltage, Control Voltage, Frequency And Control Power Transformer Selection

Catalog Number Explanation – Drive Selection Table B-1 – Supply Voltage, Control Voltage, Frequency and Control Power Transformer Selection Voltage Modification Number Frequency Nominal With a Without a Control (Hz) Line C.P.T. C.P.T. ⊇ ⊄ 2400 120-240 — 3300 4160 —…
Page 193: Powerflex 7000 Drive Selection Explanation

Catalog Number Explanation – Drive Selection PowerFlex 7000 Drive The PowerFlex 7000 medium voltage AC drive selection tables are Selection Explanation based on two (2) types of drive service duty ratings: 1) Normal Duty (110% overload for one (1) Minute, once every 10 minutes) –…
Page 194: When Is A Tachometer Required

Catalog Number Explanation – Drive Selection When is a tachometer When is a tachometer A tachometer is required under the following conditions: required? required? 1. When speed regulation accuracy must be between 0.01 – 0.02% of nominal speed. 2. When the zero speed breakaway torque needed is greater than 90% of continuous running torque.
Page 195: Glossary Of Terms

Catalog Number Explanation – Drive Selection PowerFlex 7000 The PowerFlex 7000 drives have been tested on a dynamometer to Performance verify performance under locked rotor, accelerating, and low speed- high torque conditions. Table B-4 below shows the PowerFlex 7000 (Torque Capabilities) drive torque capabilities as a percent of motor rated torque, independent of the drive’s momentary overload conditions.
Page 196: Typical Application Load Torque Profiles

Slurry handling, discharge open Heavy Turbine, Centrifugal, deep-well Normal Vane-type, positive displacement Contact Factory Separators, air ( fan type ) Normal * NOTE: PowerFlex 7000 “A” Frame suitable only for normal duty service rating. 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 197
Appendix Torque Requirements for threaded fasteners Unless otherwise specified the following values of torque are to be used in maintaining the equipment. DIAMETER PITCH MATERIAL Torque (N-m) Torque (lb.-ft.) M2.5 0.45 Steel 0,43 0.32 0.70 Steel 0.80 Steel 1.00 Steel 1.25 Steel 1.50…
Page 198
Torque Requirements 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 199: Appendix D Meggering

Appendix Meggering Drive Meggering When a ground fault occurs, there are three zones in which the problem may appear: input to the drive, the drive, output to the motor. The ground fault condition indicates a phase conductor has found a path to ground. Depending on the resistance of the path to ground, a current with magnitude ranging from leakage to fault level exists.
Page 200: Equipment Required

Meggering There exists the possibility of serious or fatal A T T E N T I O N A T T E N T I O N injury to personnel if safety guidelines are not followed. The following procedure details how the Megger test on the PowerFlex 7000A is to be performed.
Page 201
Meggering Note: It is important to disconnect the terminals on the boards rather than from the ground bus as the grounding cable is only rated for 600 V. Injecting a high voltage on the ground cable will degrade the cable insulation. Do not disconnect the white medium voltage wires from the VSBs.
Page 202
Meggering Potential Transformer Fuses A Megger test may exceed the rating of potential transformer fusing. Removing the primary fuses from all potential and control power transformers in the system will not only protect them from damage but remove a path from the power circuit back to the drive control.
Page 203
Meggering The test should produce a reading greater than the minimum values listed below. If the test results produced a value lower than these values start segmenting the drive system down into smaller components and repeat the test on each segment to identify the source of the ground fault.
Page 204
Meggering 6. Reconnect the Power Circuit to the System Ground Voltage Sensing Boards Securely reconnect the two ground conductors on the VSBs. The two ground connections on the VSB provide a reference point for the VSB and enable the low voltage signal to be fed to the SCBs.
Page 205: Appendix E Preventative

Appendix Preventative Maintenance Schedule Preventive Maintenance The preventive maintenance activities on the PF7000 Air-Cooled Drive Check List (“A” Frame or “B” Frame) can be broken down into two categories: • Operational Maintenance – can be completed while the drive is running.
Page 206: Annual Maintenance

Preventative Maintenance Schedule Annual Maintenance As the name implies, these maintenance tasks should be performed on an annual basis. These are recommended tasks, and depending on the installation conditions and operating conditions, you may find that the interval can be lengthened. For example, we do not expect that torqued power connections will require tightening every year.
Page 207
Preventative Maintenance Schedule  Check for any visual/physical evidence of damage and/or degradation of components in the low voltage compartments. This includes Relays, Contactors, Timers, Terminal connectors,  Circuit breakers, Ribbon cables, Control Wires, etc.; Causes could be corrosion, excessive temperature, or contamination. Clean all contaminated components using a vacuum cleaner (DO …
Page 208: Control Power Checks (No Medium Voltage

Preventative Maintenance Schedule Annual Maintenance Control Power Checks (No Medium Voltage) (cont.)  Apply Control power to the PowerFlex drive, and test power to all of the vacuum contactors (input, output, and bypass) in the system, verifying all contactors can close and seal in. Refer to Publication 1502-UM050_-EN-P for a detailed …
Page 209: Additional Tasks During Preventive Maintenance

Preventative Maintenance Schedule Additional Tasks During Preventive Maintenance  Investigation of customer’s concerns relating to drive performance Relate any problems found during above procedures to  customer issues.  Informal instruction on drive operation and maintenance for plant maintenance personnel Reminder of safety practices and interlocks on MV equipment, …
Page 210: Time Estimations

Preventative Maintenance Schedule Annual Maintenance Time Estimations (cont.)  Operational Maintenance 0.5 hours per filter  Annual Maintenance Initial Information Gathering 0.5 hours  Physical Checks  – Torque Checks 2.0 hours – Inspection 2.0 hours – Cleaning ** 2.5 hours ** –…
Page 211: Tool / Parts / Information Requirements

Preventative Maintenance Schedule Tool / Parts / Information Requirements The following is a list of the tools recommended for proper maintenance of the PF7000 drives. Not all of the tools may be required for a specific drive preventive procedure, but if we were to complete all of the tasks listed above the following tools would be required.
Page 212: Maintenance Schedule

Preventative Maintenance Schedule PowerFlex 7000 Rockwell recognizes that following a defined maintenance schedule will deliver the maximum product availability. By rigorously following this Maintenance Schedule maintenance schedule, the Customer can expect the highest possible uptime. This Annual Preventative Maintenance Program includes a visual inspection…
Page 213
Preventative Maintenance Schedule Rockwell Automation PowerFlex 7000 Drive Preventative Maintenance Schedule Period Interval (Years) (1) (2) Air-Cooling Door Mounted Air Filters System Main Cooling Fan Motor RFB/R I Redundant Cooling Fan Motor (if supplied) RFB/R I Small Aux. Cooling Fans “Caravel”…
Page 214
E-10 Preventative Maintenance Schedule Rockwell Automation PowerFlex 7000 Drive Preventative Maintenance Schedule Period Interval (Years) (1) (2) Air-Cooling Door Mounted Air Filters System Main Cooling Fan Motor RFB/R Redundant Cooling Fan Motor (if supplied) RFB/R Small Aux. Cooling Fans “Caravel”…
Page 215: General Notes

Preventative Maintenance Schedule E-11 General Notes Maintenance of Medium Voltage Motor Control Equipment Servicing energized Medium Voltage Motor A T T E N T I O N A T T E N T I O N Control Equipment can be hazardous. Severe injury or death can result from electrical shock, bump, or unintended actuation of controlled equipment.
Page 216: High Voltage Testing

E-12 Preventative Maintenance Schedule General Notes (cont.) Contamination If inspection reveals that dust, dirt, moisture or other contamination has reached the control equipment, the cause must be eliminated. This could indicate unsealed enclosure openings (conduit or other) or incorrect operating procedures. Replace any damaged or embrittled seals and repair or replace any other damaged or malfunctioning parts (e.g., hinges, fasteners, etc.).
Page 217: Cooling Fans

Preventative Maintenance Schedule E-13 Part-specific Notes Cooling Fans Inspect fans used for forced air cooling. Replace any that have bent, chipped, or missing blades, or if the shaft does not turn freely. Apply power momentarily to check operation. If unit does not operate, check and replace wiring, fuse, or fan motor as appropriate.
Page 218: Power Cable And Control Wire Terminals

E-14 Preventative Maintenance Schedule Part-specific Notes Power Cable and Control Wire Terminals (cont.) Loose connections in power circuits can cause overheating that can lead to equipment malfunction or failure. Loose connections in control circuits can cause control malfunctions. Loose bonding or grounding connections can increase hazards of electrical shock and contribute to electromagnetic interference (EMI).
Page 219: Solid-State Devices

Preventative Maintenance Schedule E-15 Solid-State Devices Use of other than factory recommended test A T T E N T I O N A T T E N T I O N equipment for solid-state controls may result in damage to the control or test equipment or unintended actuation of the controlled equipment.
Page 220
E-16 Preventative Maintenance Schedule 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 221: Appendix F Specifications

Appendix Specifications Specifications Description Specifications Power Rating (Air Cooled) 200 to 1250 hp (150 to 933 kW) Motor Type Induction or Synchronous Input Voltage Rating 2400V, 3300V, 4160V, 6600V Input Voltage Tolerance ± 10% of Nominal Voltage Sag  -30% Control Power Loss Ride-Through 5 Cycles (Std) Input Protection…
Page 222
Specifications Specifications Description Specifications (cont.) Voltage 2400 V Number of Rectifier Devices 3300 V per phase 4160 V 6600 V Output Waveform to Motor Sinusoidal Current / Voltage Medium Voltage Isolation Fiber Optic SHE (Selective Harmonic Elimination) Synchronous Trapezoidal PWM Modulation Techniques Asynchronous and Synchronous SVM (Space Vector Modulation)
Page 223
Specifications Description Specifications Control Power 220/240 V or 110/120 V, 1 phase – 50/60 Hz (20 Amp) External I/O 16 Digital Inputs, 16 Digital Outputs 50/60 Hz AC or DC External Input Ratings 120-240 V – 1 mA 50-60 Hz AC or DC External Output Ratings 30-260 V –…
Page 224: Dimensions/Weights

Specifications Dimensions / Weights Total Width Nominal Line Approx. Weight Drive Type Maximum Voltage lb (kg) Millimeters Inches Current Configuration #1 – Direct-to-Drive 2100 82.67 4300 (1955) 2400V 60 Hz or Configuration #2 – AFE Rectifier with separate isolation 2400 94.49 8300 (3765) 3300V 50 Hz or…
Page 226
Rockwell Automation Support Use the following resources to access support information. Knowledgebase Articles, How-to Videos, FAQs, Chat, User Technical Support Center https://rockwellautomation.custhelp.com/ Forums, and Product Notification Updates. Local Technical Support Phone Numbers Locate the phone number for your country. http://www.rockwellautomation.com/global/support/get-support-now.page Find the Direct Dial Code for your product.

Источник

Allen-Bradley PowerFlex 7000 User Manual

Contents
Table of Contents
Bookmarks

Quick Links

User Manual

Original Instructions

PowerFlex 7000 Medium Voltage AC Drive Air-Cooled

(‘A’ Frame) – ForGe Control

(Using PanelView 550)

Bulletin Number 7000A

Related Manuals for Allen-Bradley PowerFlex 7000

Summary of Contents for Allen-Bradley PowerFlex 7000

Page 1
User Manual Original Instructions PowerFlex 7000 Medium Voltage AC Drive Air-Cooled (‘A’ Frame) – ForGe Control (Using PanelView 550) Bulletin Number 7000A…
Page 2
Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Page 3: Table Of Contents

Neutral Resistor Assembly ……….2-9 Installation of Neutral Resistor Assembly …… 2-10 Cabinet Layout and Dimensional Drawings of Drive …. 2-11 PowerFlex 7000 “A” Frame Dimensional Drawing ….2-12 Drive Layout …………….2-13 Direct-to-Drive AFE Rectifier Configuration #1 …. 2-13 AFE Rectifier (Separate Isol.
Page 4
Table of Contents Chapter 2 Drive Installation Power Cabling Access …………2-27 (cont.) To access the customer power cable terminations ..2-27 Power Connections …………..2-28 Line/Motor Terminations ……….2-28 Power Cabling Installation Requirements ……. 2-28 Dimension Views: Cabling Cabinet for Config. #1 with Input Starter ..2-29 Cabling Cabinet for Config.
Page 5
Table of Contents Chapter 3 Operator Interface Setting Time …………. 3-16 (cont.) Setting Date ………….. 3-17 Selecting Meters …………3-17 Viewing Revision Levels ………. 3-20 Transfer Data in Memory ……… 3-21 Picking an Access Level ……….. 3-21 Select a Parameter …………3-22 Via Groups …………..
Page 6
(cont.) What does it show? …………3-61 How do you read it? …………3-61 Example …………….3-62 PowerFlex 7000 “A” Frame Terminal Menu Tree ..3-63 PCMCIA Memory Card Installation Data Description …………..3-65 Installing the Memory Card ……….3-65…
Page 7
Catalog Number Explanation……….. B-1 Explanation Supply Voltage, Control Voltage, Frequency and Control Power Transformer Selection ……. B-2 PowerFlex 7000 Drive Selection Explanation ……B-3 When is a Tachometer Required? ……….. B-4 PowerFlex 7000 Drive Performance ……..B-5 Glossary of Terms …………..B-5 Typical Application Load Torque Profiles ……
Page 8
Table of Contents Appendix C Torque Requirements Torque Requirements for Threaded Fasteners ……C-1 Appendix D Meggering Drive Meggering …………..D-1 Meggering the PowerFlex 7000A ……….. D-1 Equipment Required …………D-2 Procedure …………….D-2 Appendix E Preventative Preventive Maintenance Check List ……..E-1 Maintenance Operational Maintenance …………
Page 9: Preface

What Is Not in this Manual This manual is designed to provide only information specific to the PowerFlex 7000 “A” Frame drive. Therefore customer specific topics are not presented. These customer specific topics include: • Dimensional and Electrical Drawings generated for each customer specific order.
Page 10: Manual Conventions

Preface Please note: This manual deals specifically with the PowerFlex 7000 “A” Frame drive. Information on auxiliary cabinetry or special components we are contracted to supply with the drive will be contained within the Service Manual you will receive with your order.
Page 11: General Precautions

Preface General Precautions This drive contains ESD (Electrostatic A T T E N T I O N A T T E N T I O N Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.
Page 12
Preface 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 13: Overview Of Drive

The PowerFlex 7000 is a global product that adheres to the most common standards from NEC, IEC, NEMA, UL, and CSA. It is available with the world’s most common supply voltages at medium voltage, from 2400-6600 volts.
Page 14: Drive Configurations

Overview of Drive Drive Configurations – PowerFlex 7000 “A” Frame Configuration #1 Direct-to-Drive (AFE with DTC DC Link)  Elimination of isolation transformer results in lower losses and saved space Direct- to-Drive  An integrated system solution for fewer connections…
Page 15: Topology

Overview of Drive Topology The PowerFlex 7000 utilizes a Pulse Width Modulated (PWM) – Current Source Inverter (CSI) for the machine side converter as shown in Figure 1.1. This topology offers a simple, reliable, cost-effective power structure that is easy to apply to a wide voltage and power range.
Page 16: Rectifier Designs

Overview of Drive Rectifier Designs Active Front-End (AFE) Rectifier An Active Front-End rectifier is particularly attractive since it does not require an isolation transformer to meet IEEE 519-1992. Many competing technologies in today’s MV market require a multi- winding transformer to mitigate the unwanted harmonics through cancellation by phase shifting the transformer secondary windings.
Page 17: Direct-To-Drive» Technology

“Direct-to-Drive” Technology Reduce the cost, size and weight of your medium voltage drive system with the Allen-Bradley PowerFlex 7000 with Direct-to-Drive technology. This is the first and only technology that allows you to directly connect a medium voltage drive to utility power without the requirement of an isolation transformer.
Page 18: Motor Compatibility

Overview of Drive Motor Compatibility The PowerFlex 7000 achieves near sinusoidal current and voltage waveforms to the motor, resulting in no significant additional heating or insulation stress. Temperature rise in the motor connected to the VFD is typically 3 °C (5.4 °F) higher compared to across-the-line operation.
Page 19: Simplified Electrical Drawings

Overview of Drive Simplified Electrical Drawings – 2400V with AFE Rectifier MACHINE CONVERTER LINE CONVERTER DC LINK SGCTs SGCTs U (T1) V (T2) W (T3) 2400 Volt – AFE Rectifier, Configuration #1 – Direct-to-Drive (Configurations without Integral Input Starter are available) LINE CONVERTER DC LINK MACHINE CONVERTER…
Page 20
Overview of Drive Simplified Electrical Drawings – 3300/4160V with AFE Rectifier LINE CONVERTER DC LINK MACHINE CONVERTER SGCTs SGCTs U (T1) V (T2) W (T3) 3300/4160 Volt – AFE Rectifier, Configuration #1 – Direct-to-Drive (Configurations without Integral Input Starter are available) MACHINE CONVERTER LINE CONVERTER DC LINK…
Page 21
Overview of Drive 3300/4160 Volt – AFE Rectifier, Configuration #3 – Integral Isolation Transformer Simplified Electrical Drawings – 6600 V with AFE Rectifier LINE CONVERTER DC LINK MACHINE CONVERTER SGCTs SGCTs U (T1) V (T2) W (T3) 6600 Volt – AFE Rectifier, Configuration #1 – Direct-to-Drive (Configurations without Integral Input Starter are available) LINE CONVERTER DC LINK…
Page 22: Operator Interface

Everything is user friendly about the PowerFlex 7000 operator interface terminal including the greeting on the opening screen. The terminal is designed for the greatest ease of use for start-up, monitoring and troubleshooting.
Page 23: Chapter 2 Drive Installation

Failure to do so may result in personal injury and/or equipment damage. General Handling Procedures Refer to “General Handling Procedures for PowerFlex 7000 Medium Voltage Drives”, publication no. 7000-IN002_-EN-P supplied in the drive shipment (affixed to the drive). Additional copies can be ordered through your local Rockwell Automation Sales office.
Page 24: Siting Of The Drive

Drive Installation Siting of the Drive Site Considerations The standard environment in which the equipment is designed to operate is: • Elevation above sea level less than 1000 meters (3250 feet) • Ambient air temperature between 0°C (32°F) and 40°C (104°F) •…
Page 25
The topology utilized in the PowerFlex 7000 medium voltage AC drive does not produce dv/dt or peak voltage problems, and has been tested with motors located up to 15 kilometers from the drive.
Page 26: Installation

Drive Installation Installation When the drive has been placed at its installation area, the lag bolts that fasten the shipping skid to the drive must be removed. The drive is moved off the shipping skid and the shipping skid can be discarded.
Page 27
Drive Installation Flat plate (Quantity = 1) Exhaust hood panels (Quantity = 2) M6 thread forming screws (Quantity = 20) Figure 2.1 – Fan Hood Assembly All the components are shipped assembled. Figure 2.2 – Acoustic Fan Hood Assembly 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 28
Drive Installation Installation (cont.) Locate the exhaust hood on top of the cabinet per Figure 2.3 and re- install the original cover plate previously set aside. (Care must be taken that the notches on the bottom flange are oriented toward the sides of the drive).
Page 29
Drive Installation Assembled Acoustic Exhaust Hood Top Plate for Converter and Common Mode Choke/ M6 Screw. DC Link Cabinet Remove Existing Screw and reinsert with Hood. (Quantity = 11) Figure 2.4 – Acoustic Fan Hood Installation 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 30: Installation Of Integral Transformer Cooling Fan

Drive Installation Installation (cont.) Installation of Integral Transformer Cooling Fan 1. Remove the protective plate covering the fan opening on the top of Isolation Transformer cabinet and discard. 2. Locate the cooling fan on top of the cabinet. Position it over the opening and align the mounting holes and wire harness connections.
Page 31: Neutral Resistor Assembly

Drive Installation Neutral Resistor Assembly Top Plate for Neutral Resistor Housing Ground Resistor Hood here 900 mm Converter – Top Plate for Converter 800 mm Common Mode Choke Cabinet and Common Mode Choke Cabinet Neutral Resistor Assembly Attach ground to top plate Refer to Electrical Drawings to verify cable rating to connect neutral…
Page 32: Installation Of Neutral Resistor Assembly

2-10 Drive Installation Assembled Acoustic Exhaust Hood Hood Ground Stud M6 Screw. Remove existing screw and reinsert with Hood. (Quantity = 11) M6 Screw (Quantity = 6) Ground Exhaust Hood here. (Use Green M6 Screw) Top Plate for Converter and Common Mode Choke/DC Link Cabinet Neutral Resistor Assembly Figure 2.7 –…
Page 33: Cabinet Layout And Dimensional Drawings Of Drive

Drive Installation 2-11 Cabinet Layout and The following dimension drawing is a sample and may not accurately detail your drive. It is provided here to give you a general overview Dimensional Drawings of a typical drive. of Drive The Dimensional Drawings are order specific and will show the information outlined.
Page 34: Powerflex 7000 «A» Frame Dimensional Drawing

2-12 Drive Installation PowerFlex 7000 “A” Frame Dimensional Drawing SAMPLE Note: Contact Factory for Seismic Mounting Information. 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 35: Drive Layout

Drive Installation 2-13 Drive Layout The following diagrams are presented to show the typical layout of the three main configurations of the PowerFlex 7000 “A” Frame Drive. Configuration #1 Direct-to-Drive (AFE with DTC DC Link) Converter Cabinet Control/DC Link/Fan Cabinet…
Page 36: Afe Rectifier (Separate Isol. Transformer (Config. #2)

2-14 Drive Installation Configuration #2 AFE Rectifier (Separate Isolation Transformer) Cabling Cabinet Converter Cabinet Control/DC Link/Fan Cabinet Figure 2.9 – AFE Rectifier (Separate Isolation Transformer) 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 37: Afe Rectifier (Integral Isol. Transformer (Config. #3)

Drive Installation 2-15 Configuration #3 AFE Rectifier (Integral Isolation Transformer) Isolation Transformer Converter Cabinet Control/DC Link/Fan Cabinet and Cabling Catinet Figure 2.10 – AFE Rectifier (Integral Isolation Transformer) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 38: Cabling Cabinet #1 (With Input Starters)

2-16 Drive Installation Cabling Cabinet #1 The cabling cabinet of the drive with integral line reactor and input starter is located in the left-hand section. The mounting and location of the line reactor and input starter are shown along with customer cable termination locations.
Page 39: Cabling Cabinet #1 (Without Input Starters)

Drive Installation 2-17 Cabling Cabinet #1 Low Voltage Compartment Line Cable Terminations Hall Effect Sensors Current Transformers Control Power Transformer Fuses Motor Cable Terminations AC Line Reactor Figure 2.12 – Cabling Cabinet for Configuration #1 without Input Starters 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 40: Cabling Cabinet #2

2-18 Drive Installation Cabling Cabinet #2 Cabling cabinet #2 is located in the left hand section and shows the medium voltage area for customer cable terminations, three phase fan power transformer, and fuse assemblies for transformer. Low Voltage Wireway Current Transformer Hall Effect Sensor Motor Cable Terminations Line Terminals…
Page 41: Cabling Cabinet #3

Drive Installation 2-19 Cabling Cabinet #3 The cabling cabinet of the drive with integral isolation transformer is located in the left-hand section. The mounting and location of the isolation transformer is shown along with customer cable termination locations. The cooling fan for the isolation transformer is located on top. Fan Housing Top Cable Entry and Exit locations…
Page 42: Converter Cabinet

2-20 Drive Installation Converter Cabinet The converter cabinet for all configurations of the PowerFlex 7000 “A” Frame drive is located in the middle section. The mounting and location of Inverter / rectifier modules are shown along with gate drive power supplies and voltage sensing modules.
Page 43: Control/Dc Link/Fan Cabinet

The control / DC link / fan cabinet for all configurations of the Cabinet PowerFlex 7000 “A” Frame drive is located in the right section. The mounting and location of the DC link inductor, line / load side capacitors, and main cooling fan are shown behind the low voltage control tub.
Page 44: Low Voltage Control Tub

Component Definition and Maintenance, for complete content details Fan Cabinet) of the low voltage section. Note: The low voltage control tub has the same layout for all PowerFlex 7000 “A” Frame drive ratings. AC to DC Pioneer Power Supply Analog…
Page 45
Drive Installation 2-23 AC to DC Cosel Power Supply Analog Fiber Optic Control Interface Board Boards Drive Processor Module Board DC to DC Power Supply Hinged Panel (Closed) Hinged Panel (Open) Figure 2.18 – Location of Low Voltage Control Tub (Cosel Power Supply) 7000 “A”…
Page 46: Iec Component And Device Designations

(American National Standards Institute) standards. The symbols used to identify components on the drawings are international and a full listing of the symbols is given as part of each PowerFlex 7000 electrical drawing (ED) set. The device designations used on the drawings and labeling are also listed with explanations on each drawing set.
Page 47: Cable Insulation

Drive Installation 2-25 Cable Insulation The cable insulation requirements for the PowerFlex 7000 “A” Frame drive are given in the tables below. Voltage ratings shown in the following A T T E N T I O N A T T E N T I O N tables are peak line-to-ground.
Page 48: Wire Group Numbers

Belden 9463 — 24 AWG, twisted pair, shielded Note 1: Steel conduit or cable tray may be used for all PowerFlex 7000 “A” Frame Drive power or control wiring, and steel conduit is required for all PowerFlex 7000 “A” Frame Drive signal wiring. All input and output power wiring, control wiring or conduit should be brought through the drive conduit entry holes of the enclosure.
Page 49: To Access The Customer Power Cable Terminations

Drive Installation 2-27 The wire sizes must be selected individually, observing all applicable safety and CEC, IEC or NEC regulations. The minimum permissible wire size does not necessarily result in the best operating economy. The minimum recommended size for the wires between the drive and the motor is the same as that used with an across-the-line starter.
Page 50: Power Connections

2-28 Drive Installation Power Connections The installer must ensure that interlocking with the upstream power source has been installed and is functioning. The installer is responsible for ensuring that power connections are made to the equipment in accordance with local electrical codes. The drive is supplied with provision for cable lugs.
Page 51
Drive Installation 2-29 411.9 [16.22] 284.9 [11.22] 157.9 [6.22] 242.5 [9.55] Note: Cable Entry Location To access line cables, (Top Load/Motor Entry) fan housing and assembly must first be removed. 700.0 Line Cables [27.56] L1, L2, L3 L1, L2, L3 190.6 [7.50] Top Cable Entry…
Page 52
2-30 Drive Installation Power Connections (cont.) Cable Entry Location Cable Entry Location (Top) (Top) 1000 [39.4] 1000 [39.4] 700.00 700.00 [27.56] [27.56] 209.6 209.6 [8.25] [8.25] 480.5 [18.92] 480.5 [18.92] 480.5 480.5 366.2 [14.42] 366.2 [14.42] [18.92] [18.92] 1133.0 1133.0 251.9 [9.92] 251.9 [9.92] [44.61]…
Page 53
Drive Installation 2-31 400.0 [15.75] 400.0 [15.75] 1000.3 [39.38] 1000.3 [39.38] 112.8 [4.44] 112.8 [4.44] 112.8 112.8 [4.44] [4.44] 2314.6 2314.6 [91.12] [91.12] 1409.4 1409.4 [55.49] [55.49] 1180.8 1180.8 [46.49] [46.49] 952.2 952.2 [37.49] [37.49] 412.9 [16.26] 412.9 [16.26] SECTION A-A SECTION A-A Figure 2.21 –…
Page 54: Cabling Cabinet For Config. #3

2-32 Drive Installation Power Connections (cont.) 1000.4 [39.39] 700.0 [27.56] 157.9 [6.22] 157.9 [6.22] 731.4 [28.79] 328.3 [12.92] 1998.0 [78.66] 2314.6 1890.0 [91.12] [74.41] 1782.0 [70.16] Figure 2.22 – Dimension Views of Cabling Cabinet for Configuration #3 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 55: Power And Control Wiring

Drive Installation 2-33 Power and Control Wiring Drive line-ups (i.e. Drive and Input Starter) which are delivered in two or more sections, for ease of handling, will require that the power and control wiring be re-connected. After the sections are brought together, the power and control wiring is to be re-connected as per the schematic drawings provided.
Page 56: Grounding Practices

2-34 Drive Installation Grounding Practices The purpose of grounding is to: • provide for the safety of personnel • limit dangerous voltages on exposed parts with respect to ground • facilitate proper over current device operation under ground fault conditions, and •…
Page 57: Grounding Guidelines And Practices For Drive Signal And Safety Grounds

Drive Installation 2-35 Each power feeder from the substation transformer to the drive must be provided with properly sized ground cables. Utilizing the conduit or cable armor as a ground is not adequate. Note that if a drive isolation transformer is used, the WYE secondary neutral point should not be grounded.
Page 58: Customer And Power Integrators

2-36 Drive Installation Grounding Practices (cont.) Grounding Requirements and Grounding Specification for Customers and Power Integrators An external ground must be attached to the main ground bus. The grounding means must comply with applicable local codes and standards. As general guidelines, for information only, the ground path must be of sufficiently low impedance and capacity that: •…
Page 59: Interlocking

Drive Installation 2-37 Interlocking Access to the medium voltage areas of the drive is restricted by the use of key interlocking for safety. At installation the key interlocking is set up so that access to the medium voltage compartments of the equipment can only be made when the upstream power is locked in the off position.
Page 60
2-38 Drive Installation 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 61: Terminology

The chapter deals only with the operation of the operator interface. Specific references to a particular parameter are only for illustrative purposes. Refer to PowerFlex 7000 Medium Voltage AC Drive • Technical Data (Publication 7000-TD002_-EN-P) for information about the actual ‘tags’ within the drive and their use.
Page 62
Operator Interface PowerFlex Operator interface – References to the operator interface refer to the product consisting of the PanelView 550 interface hardware and the unique software contained within it, which allows it to function with the Medium Voltage Drive. Editing Field – An area of a screen that is displayed in reverse video.
Page 63: Overview

Operator Interface Overview The operator interface used on the PowerFlex 7000 Medium Voltage Drive is that of the PanelView 550 terminal (Figure 3.1). This terminal however does not behave as a PanelView, as only the hardware for the operator interface has been utilized. The…
Page 64: Cursor (Selection) Keys

Operator Interface Even though the upper row of Softkeys (i.e. F1-F5) may not be shown on some displays, the F1-HELP key is always active. (F2-F5) are only active if shown. Cursor (Selection) Keys The cursor keys are normally used to select an item on the display. When an item on the display is selected, that item will be displayed in reverse video.
Page 65: What Is A Screen

Operator Interface While entering a value, the value may be edited using the [backspace] key. This key will remove the right most digit (or decimal point or negative). The help screen uses the backspace key to return to the previous level of help. The enter key varies depending on the screen.
Page 66: Information Windows

Operator Interface The upper left-hand corner contains the name of the screen (i.e. SELECT GROUP:). Knowing the name of the screen will assist you in the orientation of the menu system. On some screens to the right of the screen name, will be the name of the selected item from the previous screen as shown in Figure 3.3.
Page 67: Accessing/Writing To Drive

Operator Interface Accessing/Writing to Drive When first powered up, the operator interface knows very little about the information in the drive. As each screen is activated, the operator interface requests information from the drive, which it will store within the operator interface for future reference. When the operator interface requests information from the drive, a window is used to display a message «Accessing Drive …».
Page 68: Language Changing

Operator Interface Figure 3.4 – Communications Error Figure 3.5 – Communications Error Language Changing When the language used by the drive changes, (either via the operator interface or an external device), the operator interface must do considerable work. The database strings are all invalidated, the character set for the server is changed and all strings used by the operator interface are linked to the new language.
Page 69: Operator Interface Power-Up Sequence

Operator Interface F1 — Help This operation is active on every screen, even if the ‘Softkey’ is not displayed. Help is context sensitive and will display help that relates to the screen that you are currently viewing. F6 — Alarms The F6 ‘Softkey’ will always get you to the Alarm Summary Screen.
Page 70
3-10 Operator Interface b) Obtaining Drive Database — During this phase, the database of information about the drive is obtained from the drive. Obtaining the database at this point in time is optional and may be aborted by pressing any key on the operator interface. Obtaining the entire database does however speed up subsequent operations since relevant portions of the database do not have to be obtained.
Page 71: Top Level Menu

Operator Interface 3-11 Top Level Menu This screen (Figure 3.6) represents the main menu from which all other screens (and the operations which they perform) are activated. To activate an operation, simply press the function key corresponding to the ‘Softkey’ shown on the screen. A screen for that operation will be displayed.
Page 72: How To

3-12 Operator Interface How To: The following sections describe how to perform the various operations on the drive, using the operator interface. Throughout the discussion, a number of screens will be used to achieve the desired operation. In many cases, the same screen will be used for more than one operation, however with possibly different data from the drive.
Page 73: Help On Help

Operator Interface 3-13 The help for the additional topic will be displayed as in Figure 3.8 . As with the original help screen, the related topic help may also have related topics. Press the [backspace] key to return to the previous level of help, (i.e. the previous related topic).
Page 74: Modify Operator Interface Operation (Utility)

3-14 Operator Interface Modify Operator Interface The utility operation of screens change the characteristics of Operation (Utility) the operator interface. Within this operation you will:  Set the clock and calendar  Change the delay for the display backlight shutoff …
Page 75: Changing Contrast

Operator Interface 3-15 To change the duration of the delay, press the [F2] key. The current backlight delay will be shown in reverse video (Figure 3.11). The value can be adjusted from 0 to 60 minutes. A value of zero (0) will disable the delay, keeping the light on indefinitely.
Page 76: Setting Time

3-16 Operator Interface Figure 3.12 – Utility Contrast Setting Time The clock setting controls the time stamp that the drive uses on the information contained on the alarm summary screen. To change the time, press the [F5] key. The hour’s position of the clock will be in reverse video (Figure 3.13).
Page 77: Setting Date

Operator Interface 3-17 Setting Date The calendar setting controls the date stamp that the drive uses on the information contained on the alarm summary screen. To change the date, press the [F4] key. The year position of the calendar will be in reverse video (Figure 3.14).
Page 78
3-18 Operator Interface Figure 3.15 – Utility Meter To change the tag attach to a meter, use the [cursor up] and [cursor down] keys to highlight the desired meter and press the [enter] key. (If nothing happens then you have not gained the required access to make changes.) Press the [F8] key in order to gain access and refer to the section entitled Enter/Modify an Access Level .
Page 79
Operator Interface 3-19 The first character position of the string will be in reverse video as shown in Figure 3.17. Refer to the section entitled «Edit Text». Figure 3.17 – Edit the Text When editing is complete, the screen will appear as in Figure 3.18. Figure 3.18 –…
Page 80: Viewing Revision Levels

3-20 Operator Interface Figure 3.19 – Top Level Meter Modified Viewing Revision Levels For the purpose of maintenance or upgrading of software, the revision levels of all the software contained in the terminal and the drive may be viewed. To access this screen, press the [F9] key. A screen typical of Figure 3.20 shows: –…
Page 81: Transfer Data In Memory

Operator Interface 3-21 A screen typical of Figure 3.21 will be displayed. To modify the text refer to the section entitled «Edit Text», noting the following exception. When the text has been entered (as in Figure 3.22) the enter key has no effect. Simply press the exit key [F10] to accept the edited string.
Page 82: Picking An Access Level

3-22 Operator Interface Picking an Access Level Access Levels are used in the drive to protect parameters from unauthorized changes and to filter out the amount of information viewed. Each access level takes on the parameters and permissions of the lower access levels. The default access level is ‘Monitor’.
Page 83: Via Name

Operator Interface 3-23 than one page of groups exist, press the [F8] and [F9] keys to view the other pages. Press the [cursor up] or [cursor down] keys to select the desired group, (i.e. reverse video the group name). Press the [enter] key. The SELECT screen (Figure 3.24) is displayed showing the members of the selected group.
Page 84
3-24 Operator Interface Selecting via a name is initiated from the SELECT GROUP screen (Figure 3.23) by pressing the [F7] key. This displays the SELECT LETTER screen shown in Figure 3.25. Using the cursor keys, select (i.e. reverse video) the letter with which the desired tag starts with.
Page 85: Via Code

Operator Interface 3-25 From the SELECT LETTER screen (Figure 3.25) the tag may also be selected via a code by pressing the [F5] key. Via Code This method of selecting a tag is initiated from the SELECT LETTER screen (Figure 3.25) by pressing the [F5] key. It allows you to select the tag, given that you know the tag code associated with the desired tag.
Page 86: Edit Text

3-26 Operator Interface Figure 3.28 – Valid Tag Code Figure 3.29 – Invalid Tag Code When the [enter] key is pressed for a valid tag code (i.e. Figure 3.28) the selected tag will be used to continue the operation for which the selection process was being used if that tag is appropriate for the operation.
Page 87
Operator Interface 3-27 The operator interface’s keypad does not contain any alpha keys to allow direct input of the characters. This section will describe the operation for which characters may be entered. Figure 3.31 – Typical Text Edit Screen The screen shown in Figure 3.31 is typical of all screens using the edit text operation.
Page 88: Configure The Drive

3-28 Operator Interface To abort the changes to the string being edited press the [backspace] key. This will restore the string to its contents when the screen was first entered. The editing operation is completed by pressing the [enter] key. Changes are not permanently made until the screen is exited via the [F10] key.
Page 89
Operator Interface 3-29 associated with Access Levels. Each Access Level, (except for the first one ‘Monitor’) has its own password number (PIN). These values can be unique or all can be set to the same value. The default level, ‘Monitor’ does not have a PIN associated with it. With this Access Level, the drive configuration can be viewed, but no changes are allowed to the parameters.
Page 90
3-30 Operator Interface Figure 3.33 – Pin Entry The value may be edited by using the [backspace] key. When the value has been typed in, press the [enter] key. If the correct PIN was entered, the access level of the operator interface will change as shown in Figure 3.34 .
Page 91
Operator Interface 3-31 Figure 3.35 – PIN Change Enter the current PIN value via the data keys [0]-[9] and press the [enter] key. As in the ACCESS screen, the entered value is shown via placeholders and may be edited with the [backspace] key. If you entered the correct PIN, the screen now asks you for the new PIN.
Page 92
3-32 Operator Interface Figure 3.37 – Invalid PIN Figure 3.38 – Invalid PIN Verification If you were not successful in changing the password, simply start over again by typing in the current password value. 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 93: Drive Setup

Operator Interface 3-33 Drive Setup This section describes how to: • select an alternate language • enter data to a drive parameter • assign a tag to an analog port • enable and disable a fault via a mask • assign text to be associated with optional external fault inputs •…
Page 94: Language Selection

3-34 Operator Interface Figure 3.40 – Basic Access Level Language Selection The drive is capable of supporting multiple languages. The operator interface supports these languages via language modules which must initially be loaded via the flash card (refer to the section Flash Memory Transfers).
Page 95: Modify Parameters

Operator Interface 3-35 Modify Parameters To change a parameter, Use the up/down arrow keys on the SETUP screen to select the ‘Parameters’ option and press the [enter] key. This will begin the selection process of a parameter as described in the section entitled «Select a Parameter».
Page 96
3-36 Operator Interface Figure 3.43 – Modify Numerical Value To be allowed to make changes to the parameter, the operator interface must be set to an Access Level other than ‘Monitor’. (You will be able to view the screen; however, pressing the data entry keys will have no effect).
Page 97: Enumerated Value

Operator Interface 3-37 Enumerated Value When the parameter is an enumerated value, the MODIFY PARAMETER screen typical of Figure 3.44 will be displayed. This screen shows: • the name of the parameter for which you are make the changes (i.e. Operating Mode) •…
Page 98
3-38 Operator Interface options exist then what can be displayed on a single screen, a triangle or inverted triangle symbol will indicate in which direction the list can be expanded (Figure 3.46). Use the up/down cursor keys to scroll onto these additional options. Press the [enter] key to accept the new value as shown in Figure 3.47.
Page 99: Bit Encoded Value

Operator Interface 3-39 Bit Encoded Value When the parameter is a bit encoded value, the MODIFY PARAMETER screen typical of Figure 3.48 will be displayed. This screen shows: • the name of the parameter for which you are make the changes (i.e.
Page 100: Analog Ports

3-40 Operator Interface Analog Ports The drive contains a number of external analog ports to which you can assign any parameter. To setup an analog port, use the up/down arrow keys on the SETUP screen to select the ‘Analog’ option and press the [enter] key.
Page 101: Fault Masks

Operator Interface 3-41 Figure 3.49 – Analog Setup This will begin the selection process of a tag as described in the section entitled «Select a Parameter». When you have completed the selection process, the selected tag will be assigned to the port. To remove an assignment to the highlighted port, press the [delete] (Backspace) key.
Page 102
3-42 Operator Interface Figure 3.51 – Fault Mask OFF Figures 3.50 and 3.51 show all fault masks regardless of their current state. The fault masks can be viewed according to their state by pressing the [F7] key on the FAULTS SETUP screen. This will display the FAULTS OVERVIEW screen, typical of Figures 3.52 and 3.53.
Page 103
Operator Interface 3-43 state of fault masks currently displayed, press the [F7]. Each press of the [F7] key will toggle the screen to show the masks in the other state. To change the state of a mask on the FAULTS OVERVIEW screen, use the [cursor up] and [cursor down] keys to select the desired mask and press the [enter] key.
Page 104: User Definable External Text

3-44 Operator Interface Figure 3.56 – AC O/V Mask is ON User Definable External Text The drive contains a number of external fault inputs. You can custom define the text associated with these inputs, which will be used on the alarm screen and the fault mask screens. To define the text, use the up/down arrow keys on the SETUP screen to select the ‘External Text’ option and press the [enter] key.
Page 105: Plc

Operator Interface 3-45 Figure 3.58 – Modify Text Figure 3.59 – Modification Completed The changes made do not take affect until you press [F10] and exit the screen. Any time prior to this you may cancel all of the changes made after coming to the screen by pressing the [F7] key.
Page 106
3-46 Operator Interface The layout of the PLC ‘rack’ is dependent on the DIP switch settings on the RIO adapter, (refer to the appropriate manual for information on the following adapters and their use: 1203-GD1, 1203-GK1, 1203-CN1, 1203-GD2, 1203-GK2, 1203-GK5, 1203-GU6, 1203- SM1 and 1203-SSS).
Page 107: Xio

Operator Interface 3-47 The changes made do not take affect until you press [F10] and exit the screen. Any time prior to this you may cancel all of the changes made after coming to the screen by pressing the [F7] key. The drive uses XIO adapters to hardwire to discrete inputs and outputs.
Page 108: Store/Retrieve Configuration (Nvram)

3-48 Operator Interface Figure 3.62 – Message Prompt Screen Figure 3.63 – NVRAM Screen Store/Retrieve Configuration (NVRAM) To access the memory functions, press [F5] on the Top Level Menu. Within this screen it is possible to perform three operations on the memory of the drive.
Page 109: Save

Operator Interface 3-49 Save The changes that you have made to the drive data must be saved if you do not want to lose the data when the drive is powered off. To save the changes, press the [F5] key (Figure 3.65). Figure 3.65 –…
Page 110: Display Parameters

3-50 Operator Interface Display Parameters The parameters of the drive can be displayed, continually showing the value contained in the drive. From the Top Level Menu, press the [F4] key. The DISPLAY GROUP screen of Figure 3.67 is displayed. The screen shows one or more pages of groups that can be displayed. The number of groups displayed depends on the current access level.
Page 111: Custom Group

Operator Interface 3-51 Figure 3.70 – Bit Description for Local Outputs The DISPLAY screen, typical of Figure 3.68, is displayed. The screen shows the name of the group being displayed to the right of the screen name (“FEATURE SELECT”). One or more pages of the members in the group are displayed along with the value for this tag in the drive and its unit of measurement.
Page 112
3-52 Operator Interface To assign a tag to the display, use the [cursor up] and [cursor down] keys to highlight the desired item position and press the [enter] key. This will begin the selection process of a tag as described in the section entitled «Select a Parameter».
Page 113: View Drive Status

Operator Interface 3-53 View Drive Status The status of the drive is viewed by pressing the [F7] key from the Top Level Menu. This screen, shown in Figure 3.73, constantly displays the latest status of the drive. Figure 3.73 – Status Screen View and Reset Alarms All drive faults and warnings are logged to their respective queues.
Page 114: Help For Alarms

3-54 Operator Interface To reset the drive, press the [F7] key. This operation will reset any latched faults in the drive. This has no action upon either the Fault or Warning queues. If some faults still exist, they will return as new faults. Faults and Warnings are stored into separate queues.
Page 115: Request Printouts

Operator Interface 3-55 Figure 3.76 – Alarm Help Figure 3.77 – No Alarm Help Request Printouts When the drive contains the optional printer, you can obtain hard copies of the data that you are able to view on the terminal. The printouts are requested from the PRINTER screen.
Page 116: Loading Programs (Firmware)

3-56 Operator Interface Figure 3.78 – Typical Printer Screen Loading Programs Firmware is the program that is run in the operator interface to (Firmware) provide all the functionality described in this manual. Firmware is loaded from the flash card in one of two ways. a) If an operator interface has a memory card inserted when it is powered up or rebooted, and that card has a valid firmware file with the extension of .FMW, the operator interface will…
Page 117
Operator Interface 3-57 Figure 3.79 – Load New Firmware The screen will then ask you to confirm the operation. Press the [F8] key to proceed, or the [F9] key to abort. Performing a DOWNLOAD FIRMWARE operation will overwrite the existing firmware that is currently running.
Page 118: Parameter Transfers

3-58 Operator Interface memory card containing a firmware file in the operator interface, after the firmware has been downloaded. Parameter Transfers The parameters used by the drive are stored within the drive itself. The operator interface is used to review and modify these parameters. When a Drive Control Board is changed, it is necessary to re-enter the parameters into the new board.
Page 119: Upload To Operator Interface

Operator Interface 3-59 Upload to Operator Interface The parameters are read from the drive and stored in the operator interface by pressing the [F5] key. The screen will appear as in Figure 3.81, indicating the operation you are about to perform. The screen will then ask you to confirm the operation.
Page 120: Upload To Memory Card

3-60 Operator Interface Upload to Memory Card The parameters are read from the drive and stored on a memory card by pressing the [F4] key. The operator interface will enter the DIRECTORY screen in which a parameter filename can be entered. Refer to the section entitled “Enter a filename”.
Page 121: Parameter File Format

Operator Interface 3-61 The screen will then ask you to confirm the operation. Press the [F8] key to proceed, or the [F9] key to abort. Pressing the [F4] key may restart an aborted transfer or one that failed. To select or enter a different filename, press the [F7] key.
Page 122: Loading Language Modules

3-62 Operator Interface Loading Language Modules In order to use a language in the operator interface, it must first be loaded into the operator interface from the flash card. From the TRANSFER screen, press the [F5] key. The operator interface will enter the DIRECTORY screen, from which an existing language module filename can be selected or entered, Figure 3.83.
Page 123: System Programming

Operator Interface 3-63 In order to download a newer version of a language, all languages in the operator interface must first be cleared (this is a characteristic of flash memory) by pressing the [F2] key on the TRANSFER:LANGUAGE screen. The screen as in Figure 3.85 will then ask you to confirm the operation.
Page 124: Operator Interface (Cont.)

3-64 Operator Interface Operator Interface Menu The screens of the operator interface are used to form a menu driven system to access the various operations in the drive. The hierarchy Hierarchy Chart of this menu system is shown in Figures 3.86 and 3.87. What does it show? The chart shows the relationship between screens and a particular operation.
Page 125: Example

Operator Interface 3-65 Example As an example of using the chart, we will modify a parameter while displaying it, starting from the Top Level Menu referred to in the chart as the MAINMENU screen. This example assumes you have read the previous sections of this manual. The example will concentrate more on the flow of screens and how it relates to the chart, rather then the actual operations being performed by each screen.
Page 126
3-66 Operator Interface Figure 3.86 – Menu Hierarchy 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 127
Operator Interface 3-67 Figure 3.87 – Menu Hierarchy 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 128: Pcmcia Memory Card Installation Data Description

Installation Data The memory card slides into the card slot located on the backside of the PowerFlex 7000 drive operator interface. These instructions show how to insert the card in the Operator interface. The memory card should be kept free from…
Page 129
Operator Interface 3-69 2. Position the card vertically so the key slot is facing the right side of the operator interface. KEY SLOT Figure 3.89 – Key Slot Orientation 3. Insert the card into the card slot and push until the card is firmly seated.
Page 130
3-70 Operator Interface Notes: 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 131
Chapter Component Definition and Maintenance Cabling Cabinet Components Low Voltage Compartment Line Cable Terminations Hall Effect Sensors Current Transformers Control Power Transformer Fuses Motor Cable Terminations AC Line Reactor Figure 4.1 – Cabling Cabinet for Configuration #1 (Direct-to-Drive) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 132
Component Definition and Maintenance Line Cable Terminations (behind Disconnect Switch) Fused Disconnect Switch Disconnect Switch Operating Handle Vacuum Contactor Assembly Control Power Transformer Control Power Transformer Fuses Motor Cable Terminations (Hall Effect Sensors behind) AC Line Reactor Figure 4.2 – Cabling Cabinet for Configuration #1 (Direct-to-Drive, optional input starter shown) 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 133: (Afe Rectifier With Separate Isolation Transformer)

Component Definition and Maintenance Low Voltage Wireway Current Transformer Hall Effect Sensor Motor Cable Terminations Line Terminals Hall Effect Sensor Current Transformer Fan Control Power Transformer Control Power Transformer Fuses Figure 4.3 – Cabling Cabinet for Configuration #2 (AFE Rectifier with Separate Isolation Transformer) 7000 “A”…
Page 134: (Afe Rectifier With Integral Isolation Transformer)

Component Definition and Maintenance Fan Housing Top Cable Entry and Exit locations Ground Bus Hall Effect Sensors Line Terminals Load Terminals Current Transformers (CT) Integral Isolation Transformer Bottom Cable Entry Side View Front View and Exit locations Figure 4.4 –Cabling Cabinet for Configuration #3 (AFE Rectifier with Integral Isolation Transformer) 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 135: Converter Cabinet Components

Component Definition and Maintenance Converter Cabinet Components Inverter Modules Isolated Gate Drive Power Supplies (IGDPS) Rectifier Modules Voltage Sensing Boards Figure 4.5 – Converter Cabinet Components (3300/4160 V version) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 136: Converter Cabinet

Component Definition and Maintenance Converter Cabinet The converter cabinet contains three rectifier modules and three inverter modules. Figure 4.5 shows a 3300/4160 V converter with a PWM Rectifier. Isolated Gate Driver Power Supplies (IGDPS) are mounted on the cabinet’s right side sheet (6600 V, 2400 V Drives) and on the cabinet’s left side sheet (3300 V, 4160 V Drives).
Page 137: Operation

Component Definition and Maintenance Drive input power from line terminals Heavy duty distribution class surge arrester Figure 4.6 – Surge Arresters Operation The operation of arresters without a gap is the same as that of MOVs. Depending on design, the arrester may also be gapped. Both gapped and un- gapped arresters provide adequate overvoltage protection.
Page 138: Powercage

Component Definition and Maintenance PowerCage™ A PowerCage is a converter module, consisting of the following elements: • epoxy resin housing • power semi-conductors with gate driver circuit boards • heatsinks • clamp • snubber resistors • snubber capacitors • sharing resistors Each drive consists of three PowerCage rectifier modules and three PowerCage inverter modules.
Page 139
Component Definition and Maintenance The SGCT circuit board is sensitive to static A T T E N T I O N A T T E N T I O N charges. It is important that these boards should not be handled without proper grounding. Some circuit boards can be destroyed by static A T T E N T I O N A T T E N T I O N…
Page 140
4-10 Component Definition and Maintenance PowerCage™ (cont.) Matched set Matched set Clamp Base 2 SGCTs 2 SGCTs Heatsink Temperature Clamp head Module housing Feedback Board Figure 4.8 – 4-Device PowerCage Matched set Matched set Heatsink Clamp Base 3 SGCTs 3 SGCTs Clamp head Module housing Temperature…
Page 141: Sgct And Snubber Circuit

Component Definition and Maintenance 4-11 SGCT and Snubber Circuit As with all power semi-conductor or thyristors, the SGCT must have a snubber circuit. The snubber circuit for the SGCT is comprised of a snubber resistor in series with a snubber capacitor. SHARING RESISTOR SNUBBER…
Page 142: Uniform Clamping Pressure

4-12 Component Definition and Maintenance SGCT Device Diameter Clamp Force 400 A SGCT 38 mm 8.6 kN 800 A SGCT 47 mm 13.5 kN 1500 A SGCT 63 mm 20 kN Pressure on the SGCTs must be uniform to prevent damage and to ensure low thermal resistance.
Page 143: Checking Clamping Pressure

Component Definition and Maintenance 4-13 Checking Clamping Pressure Periodically, the clamping force in the PowerCage should be inspected. Ensure there is no power to the equipment. To prevent electrical shock, ensure the main A T T E N T I O N A T T E N T I O N power has been disconnected before working on the drive.
Page 144: Temperature Sensing

4-14 Component Definition and Maintenance Never rotate the calibration nut located outside I M P O R T A N T I M P O R T A N T the indicating washer at the end of the threaded rod. The rotation of the outer nut will affect the torque calibration, which is factory set.
Page 145: Symmetrical Gate Commutated Thyristor Replacement

Component Definition and Maintenance 4-15 Symmetrical Gate The Symmetrical Gate Commutated Thyristor (SGCT or device) with Commutated Thyristor attached circuit board is located within the PowerCage assembly. Replacement SGCTs must be replaced in matched sets: • 3300V and 4160V systems use sets of 2 •…
Page 146
4-16 Component Definition and Maintenance Symmetrical Gate 1. Ensure there is no power to the equipment. Commutated Thyristor Replacement (cont.) To prevent electrical shock, ensure the main A T T E N T I O N A T T E N T I O N power has been disconnected before working on the drive.
Page 147
Component Definition and Maintenance 4-17 7. Clean the heatsink with a soft cloth and rubbing alcohol. 8. While grounded, remove the SGCT from the anti-static bag it is supplied in. 9. Apply a thin layer of Electrical Joint Compound (Alcoa EJC No. 2 or approved equivalent) to the contact faces of the new SGCTs to be installed.
Page 148: Snubber Resistors

4-18 Component Definition and Maintenance Snubber Resistors Snubber resistors are connected in series with the snubber capacitors. Together they form a simple RC snubber that is connected across each thyristor (SGCT). The purpose of the snubber circuit is to reduce the voltage stress (dv/dt and peak) on the thyristors and to reduce the switching losses.
Page 149: Fiber Optic Cabling

Component Definition and Maintenance 4-19 Fiber Optic Cabling The equipment is provided with fiber optic cabling as a means of interfacing the low voltage control to the medium voltage circuits. The user of the equipment should never need to change the routing of the fiber optic cables.
Page 150: Dc Link/Fan/Control Components

4-20 Component Definition and Maintenance D.C. Link / Fan / Control Components Low voltage Control Tub Retaining Hardware AC/DC Power Supply Inlet Ring DC Link Inductor M+ L+ L- M- Analog Drive Control Board Grounding Network/ Filter Motor Filter Capacitor Medium Voltage Barrier (for access to…
Page 151: Filter Capacitors

Component Definition and Maintenance 4-21 Filter Capacitors Filter capacitors are used on the motor side for all drives. The AFE rectifier option also includes filter capacitors on the line side. Refer to Figure 4.17 (DC Link and Fan Cabinet with control panel removed). The filter capacitors are three-phase four-bushing units and “oil-filled”.
Page 152: Filter Capacitor Replacement

4-22 Component Definition and Maintenance Generator Note: D.C. Link / Fan / Control Components (cont.) Verify that the load is not turning due to the W A R N I N G W A R N I N G process. A freewheeling motor can generate voltage that will be back-fed to the equipment being worked on.
Page 153: Testing Filter Capacitors

Component Definition and Maintenance 4-23 8. Install the new capacitor, sliding it back until it fits into the slot. Fasten the top bracket and grounding network. 9. Reconnect all the power cables and the ground connection. These use M14 hardware, but should only be tightened to 30 Nm (22 ft-lbs.) due to capacitor mechanical constraints.
Page 154: Second Method

4-24 Component Definition and Maintenance D.C. Link / Fan / Control 2. Follow appropriate safety steps to isolate the equipment from medium voltage. Components (cont.) 3. Verify that there is no voltage present on the capacitor by using a hot stick or any other appropriate voltage-measuring device.
Page 155
Component Definition and Maintenance 4-25 Verify the load is not running due to process. A A T T E N T I O N A T T E N T I O N freewheeling motor can generate voltage that will be back-fed to the equipment being worked 2.
Page 156
4-26 Component Definition and Maintenance D.C. Link / Fan / Control e.g. — the capacitor under test is rated at 400 kVAR, 6600V, 50Hz, 29.2 µF. You are using 200V, 50Hz test power and have recorded the values of Components (cont.) voltage and current for each test as given in the table below.
Page 157: Recommended Digital Multimeters (Dmm)

Component Definition and Maintenance 4-27 Recommended Digital Multimeters (DMM) to be used for checking filter capacitors BK Precision LCR/ESR Meter, Model 885 Fluke 179 Fluke 12 Fluke 29 Fluke 87V Figure 4.19 – Recommended Digital Multimeters (DMM) 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 158: Fan Replacement

4-28 Component Definition and Maintenance Fan Replacement There are several models of cooling fans used in PowerFlex drives. Differing fan types may be used in the various locations throughout the drive. DC Link Section The fan consists of a motor impeller assembly. To replace the fan, it is necessary to remove the fan exhaust hood.
Page 159: Fan Installation

Component Definition and Maintenance 4-29 Fan Installation Care must be taken in handling of the fan as its balance could be affected by poor handling. Fan installation is performed in the reverse order of its removal. Upon completion of installation, rotate the impeller by hand to ensure that there is no contact with the inlet ring.
Page 160: Top Of Integral Line Reactor/Input Starter Section

4-30 Component Definition and Maintenance Fan Replacement (cont.) Top of Integral Line Reactor and Input Starter Section Ventilator Cover Terminal Blocks Fan Mounting Bracket Fans Figure 4.22 – Starter/Line Reactor Cabinet Fan Removal 1. Remove the top ventilation cover from the exterior of the cabinet. 2.
Page 161: Safety Notes

Component Definition and Maintenance 4-31 Impeller Maintenance Impeller Removal from Motor Shaft (DC Link / Fan Section) The fan impeller is held onto the motor shaft with a split tapered bushing. This bushing is positioned on the motor shaft and through the center of the impeller.
Page 162: Installation Of Impeller Assembly Onto Motor Shaft

4-32 Component Definition and Maintenance Impeller Maintenance 1. Record the distance from the end of the motor shaft to the bushing. (DC Link / Fan Section) The new impeller must be installed in the same location. Failure to do so will result in gaps between the impeller and the intake ring (cont.) resulting in loss of air flow, or rubbing of the impeller against the inlet ring or motor assembly during operation.
Page 163
Component Definition and Maintenance 4-33 To Assemble: 1. Make sure the shaft and keyway are clean and smooth. Clean the shaft and bore with rubbing alcohol or non oily solvent. Check the key size with both the shaft and bushing keyways. 2.
Page 164: Isolation Transformer Cooling Fan

4-34 Component Definition and Maintenance Impeller Maintenance Isolation Transformer Cooling Fan The isolation transformer fan motor and impeller is an integral unit and cannot be serviced separately. Inlet Ring Removal and The inlet ring is the large circular part located beneath the fan impeller. Replacement It is positioned such that the impeller sits outside but does not touch the ring.
Page 165: Top On Integral Isolation Transformer Section

Component Definition and Maintenance 4-35 4. To install the new ring, reverse the above procedure. Rotate the fan impeller by hand to ensure that there is no contact with the inlet ring. Move the ring and retighten bolts to eliminate interference. 5.
Page 166
4-36 Component Definition and Maintenance Replacement of Air Filters Recommended cleaning method of filters: (cont.) 1. Vacuum Clean – A few passes of a vacuum cleaner on the inlet side of the filter will remove accumulated dust and dirt in seconds. 2.
Page 167
Component Definition and Maintenance 4-37 Figure 4.25 – Air Flow Pattern for Drive Cooling Figure 4.26 – Air flow through PowerCage 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 168: Control Power Components

4-38 Component Definition and Maintenance Control Power Components There are two configurations in which control power will be distributed for the drive. The different methods are dependent on what drive option the customer has chosen: 1. AFE Rectifier with DTD DC Link – Conf. #1 (refer to Figure 4.27) 2.
Page 169
Component Definition and Maintenance 4-39 Figure 4.28 illustrates the control power distribution for AFE drives with remote transformer/starter (A) or integrated line reactor with remote starter (B). -Printer -Operator Interface -Relays Customer Supplied +5V-LOGIC C Hold-up 120V 1-ph +/-15V-LOGIC AC/DC Converter DC/DC CONVERTER +/-24V-HECS 56V DC…
Page 170
4-40 Component Definition and Maintenance Control Power Components Figure 4.29 illustrates the control power distribution for AFE drives with (cont.) integral transformer and remote starter. Printer Operator Interface Relays Customer +5V-LOGIC C Hold-up Supplier 120V +/-15V-LOGIC AC/DC Converter 1-ph Line DC/DC CONVERTER +/-24V-HECS 56V DC…
Page 171: Ac/Dc Power Supply

Component Definition and Maintenance 4-41 AC/DC Power Supply The load demands on the AC/DC converters are the DC/DC converter and up to six IGDPS modules. The DC/DC is a fixed load; however, the quantity of IGDPS modules will vary depending upon the drive configuration.
Page 172: Location

4-42 Component Definition and Maintenance AC/DC Power Supply Location (cont.) The AC/DC power supply is located in the low voltage panel at the top right-hand section of the drive. A typical low voltage compartment is shown in Figure 4.31. AC/DC Power Supply (Pioneer) Figure 4.31 –…
Page 173
Component Definition and Maintenance 4-43 AC/DC Power Supply (Cosel) Figure 4.32 – Location of AC/DC Cosel Power Supply on Low Voltage Panel 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 174: Low Voltage Control Section

4-44 Component Definition and Maintenance Low Voltage Control Section The low voltage control section houses all of the control circuit boards, relays, Operator Interface Terminal, DC/DC power supply, and most other low voltage control components. Refer to Figure 4.33 for a generic representation of a low voltage tub arrangement.
Page 175
Component Definition and Maintenance 4-45 AC to DC Cosel Power Supply Analog Fiber Optic Control Interface Board Boards Drive Processor Module DC to DC Power Supply Hinged Panel (Closed) Hinged Panel (Open) Figure 4.34 – Low Voltage Tub Compartment (Cosel Power Supply) 7000 “A”…
Page 176: Dc/Dc Power Supply

4-46 Component Definition and Maintenance DC/DC Power Supply Description The DC/DC power supply is used as a source of regulated DC voltages for various logic control boards and circuits. The input to this power supply is from a regulated 56V DC source. +5V — LOGIC +/-15V — LOGIC DC/DC…
Page 177: Io Connectors On Control Boards

Component Definition and Maintenance 4-47 IO Connectors on Control Boards COMM S COMM S MOTOR & LINE MOTOR &LINE UPS FAIL CONN ECTION CONN ECTION AC VOLTAGE DC LINK AND LINE VOLTAGE SIGNAL COMM S XIO BOARD PA RALLEL DC FAIL SIGNAL FEE DBA CK INPUTS NEUTRAL POINT SY NC .
Page 178: Drive Processor Module

4-48 Component Definition and Maintenance Drive Processor Module This board contains the control processors. It is responsible for all the drive control processing and stores all of the parameters used for the drive control. Figure 4.37 – Drive Processor Module (DPM) 7000A-UM151E-EN-P — October 2018 7000 “A”…
Page 179: Acb Analog Control Board

Component Definition and Maintenance 4-49 ACB Analog Control Board The Analog Control Board (ACB) is the hub for all control-level signals external to the drive. Analog I/O, External Fault signals (through the XIO board), ScanPort/DPI communication modules, Remote I/O, terminal interface, printers, modem, and other external communication devices are routed through this board.
Page 180: Interface Module (Ifm)

Connection to ACB (J8) Figure 4.39 – Interface Module Analog Inputs and Outputs The PowerFlex 7000 offers one isolated process current loop transmitter and three isolated process current loop receivers, embedded into the control. These are accessible on the ACB.
Page 181: External Input/Output Boards

Component Definition and Maintenance 4-51 External Input/Output Boards The External Input/Output (XIO) Boards are connected through a network cable (CAN Link) to the Analog Control Board (ACB). This cable may be connected to either XIO Link A (J4) or XIO Link B (J5). The XIO board handles all external Digital Input and Output signals and sends them to the ACB through the cable.
Page 182
4-52 Component Definition and Maintenance LED D1 and display U6 indicate the status of the board. The following table illustrates the possible states for D1. LED Status Description Solid Green Normal Operation Solid Red Board Failure Alternate Flashing of Red and No Communication Available to ACB board Green (Normal during boot-up or unprogrammed)
Page 183: Optical Interface Boards

Component Definition and Maintenance 4-53 Optical Interface Boards The Optical Interface (OIB) Boards are the interface between the DPM and the Gate Driver circuitry. The drive control decides which device to fire, and sends an electrical signal to the OIB boards. The OIB board converts that electrical signal to an optical signal, which is transmitted via fiber optics to the gate driver cards.
Page 184
4-54 Component Definition and Maintenance Optical Interface Boards (cont.) Figure 4.42 – Optical Interface Base Board (OIBB) 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 185: Environmental Considerations

Component Definition and Maintenance 4-55 Each OIB also has input RX7 for a signal from a Temperature Feedback Board. The quantity and location of thermistor connections is dependant on the drive configuration. Typically there is one temperature sensor from the Line Converter and one temperature sensor from the Machine Converter, each going into the respective OIB in the ‘A’…
Page 186
4-56 Component Definition and Maintenance Environmental • Capacitor Dielectric Fluid Consideration The fluids used in the filter capacitors and the snubber capacitors are (cont.) generally considered very safe and are fully sealed within the capacitor housings. Shipping and handling of this fluid is not restricted under any regulations.
Page 187: Disposal

Component Definition and Maintenance 4-57 • In Case Of Fire This drive is highly protected against arcing faults and therefore it is very unlikely the drive would be the cause of a fire. In addition, the materials in the drive are self-extinguishing (i.e. they will not burn without a sustained external flame).
Page 188
4-58 Component Definition and Maintenance 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 189: Appendix A Commissioning

Appendix Commissioning Start-up Commissioning Start-up will be performed at the customer’s site. Rockwell Services Automation requests a minimum of four- (4) weeks notice to schedule each start-up. The standard Rockwell Automation work hours are between 9:00 AM to 5:00 PM EST, (8 hr/day) Monday through Friday, not including observed holidays.
Page 190
Commissioning Start-up Commissioning Apply medium voltage to the drive and perform operational Services (cont.) checks. Bump motor and tune drive to the system attributes. (If the load is unable to handle any movement in the reverse direction the load should be uncoupled prior to bumping the motor for directional testing).
Page 191: Catalog Number Explanation

Appendix Catalog Number Explanation for PowerFlex 7000 Variable Frequency Drives 7000 “A” Frame 7000A-UM151E-EN-P — October 2018…
Page 192: Supply Voltage, Control Voltage, Frequency And Control Power Transformer Selection

Catalog Number Explanation – Drive Selection Table B-1 – Supply Voltage, Control Voltage, Frequency and Control Power Transformer Selection Voltage Modification Number Frequency Nominal With a Without a Control (Hz) Line C.P.T. C.P.T. ⊇ ⊄ 2400 120-240 — 3300 4160 —…
Page 193: Powerflex 7000 Drive Selection Explanation

Catalog Number Explanation – Drive Selection PowerFlex 7000 Drive The PowerFlex 7000 medium voltage AC drive selection tables are Selection Explanation based on two (2) types of drive service duty ratings: 1) Normal Duty (110% overload for one (1) Minute, once every 10 minutes) –…
Page 194: When Is A Tachometer Required

Catalog Number Explanation – Drive Selection When is a tachometer When is a tachometer A tachometer is required under the following conditions: required? required? 1. When speed regulation accuracy must be between 0.01 – 0.02% of nominal speed. 2. When the zero speed breakaway torque needed is greater than 90% of continuous running torque.
Page 195: Glossary Of Terms

Catalog Number Explanation – Drive Selection PowerFlex 7000 The PowerFlex 7000 drives have been tested on a dynamometer to Performance verify performance under locked rotor, accelerating, and low speed- high torque conditions. Table B-4 below shows the PowerFlex 7000 (Torque Capabilities) drive torque capabilities as a percent of motor rated torque, independent of the drive’s momentary overload conditions.
Page 196: Typical Application Load Torque Profiles

Slurry handling, discharge open Heavy Turbine, Centrifugal, deep-well Normal Vane-type, positive displacement Contact Factory Separators, air ( fan type ) Normal * NOTE: PowerFlex 7000 “A” Frame suitable only for normal duty service rating. 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 197
Appendix Torque Requirements for threaded fasteners Unless otherwise specified the following values of torque are to be used in maintaining the equipment. DIAMETER PITCH MATERIAL Torque (N-m) Torque (lb.-ft.) M2.5 0.45 Steel 0,43 0.32 0.70 Steel 0.80 Steel 1.00 Steel 1.25 Steel 1.50…
Page 198
Torque Requirements 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 199: Appendix D Meggering

Appendix Meggering Drive Meggering When a ground fault occurs, there are three zones in which the problem may appear: input to the drive, the drive, output to the motor. The ground fault condition indicates a phase conductor has found a path to ground. Depending on the resistance of the path to ground, a current with magnitude ranging from leakage to fault level exists.
Page 200: Equipment Required

Meggering There exists the possibility of serious or fatal A T T E N T I O N A T T E N T I O N injury to personnel if safety guidelines are not followed. The following procedure details how the Megger test on the PowerFlex 7000A is to be performed.
Page 201
Meggering Note: It is important to disconnect the terminals on the boards rather than from the ground bus as the grounding cable is only rated for 600 V. Injecting a high voltage on the ground cable will degrade the cable insulation. Do not disconnect the white medium voltage wires from the VSBs.
Page 202
Meggering Potential Transformer Fuses A Megger test may exceed the rating of potential transformer fusing. Removing the primary fuses from all potential and control power transformers in the system will not only protect them from damage but remove a path from the power circuit back to the drive control.
Page 203
Meggering The test should produce a reading greater than the minimum values listed below. If the test results produced a value lower than these values start segmenting the drive system down into smaller components and repeat the test on each segment to identify the source of the ground fault.
Page 204
Meggering 6. Reconnect the Power Circuit to the System Ground Voltage Sensing Boards Securely reconnect the two ground conductors on the VSBs. The two ground connections on the VSB provide a reference point for the VSB and enable the low voltage signal to be fed to the SCBs.
Page 205: Appendix E Preventative

Appendix Preventative Maintenance Schedule Preventive Maintenance The preventive maintenance activities on the PF7000 Air-Cooled Drive Check List (“A” Frame or “B” Frame) can be broken down into two categories: • Operational Maintenance – can be completed while the drive is running.
Page 206: Annual Maintenance

Preventative Maintenance Schedule Annual Maintenance As the name implies, these maintenance tasks should be performed on an annual basis. These are recommended tasks, and depending on the installation conditions and operating conditions, you may find that the interval can be lengthened. For example, we do not expect that torqued power connections will require tightening every year.
Page 207
Preventative Maintenance Schedule  Check for any visual/physical evidence of damage and/or degradation of components in the low voltage compartments. This includes Relays, Contactors, Timers, Terminal connectors,  Circuit breakers, Ribbon cables, Control Wires, etc.; Causes could be corrosion, excessive temperature, or contamination. Clean all contaminated components using a vacuum cleaner (DO …
Page 208: Control Power Checks (No Medium Voltage

Preventative Maintenance Schedule Annual Maintenance Control Power Checks (No Medium Voltage) (cont.)  Apply Control power to the PowerFlex drive, and test power to all of the vacuum contactors (input, output, and bypass) in the system, verifying all contactors can close and seal in. Refer to Publication 1502-UM050_-EN-P for a detailed …
Page 209: Additional Tasks During Preventive Maintenance

Preventative Maintenance Schedule Additional Tasks During Preventive Maintenance  Investigation of customer’s concerns relating to drive performance Relate any problems found during above procedures to  customer issues.  Informal instruction on drive operation and maintenance for plant maintenance personnel Reminder of safety practices and interlocks on MV equipment, …
Page 210: Time Estimations

Preventative Maintenance Schedule Annual Maintenance Time Estimations (cont.)  Operational Maintenance 0.5 hours per filter  Annual Maintenance Initial Information Gathering 0.5 hours  Physical Checks  – Torque Checks 2.0 hours – Inspection 2.0 hours – Cleaning ** 2.5 hours ** –…
Page 211: Tool / Parts / Information Requirements

Preventative Maintenance Schedule Tool / Parts / Information Requirements The following is a list of the tools recommended for proper maintenance of the PF7000 drives. Not all of the tools may be required for a specific drive preventive procedure, but if we were to complete all of the tasks listed above the following tools would be required.
Page 212: Maintenance Schedule

Preventative Maintenance Schedule PowerFlex 7000 Rockwell recognizes that following a defined maintenance schedule will deliver the maximum product availability. By rigorously following this Maintenance Schedule maintenance schedule, the Customer can expect the highest possible uptime. This Annual Preventative Maintenance Program includes a visual inspection…
Page 213
Preventative Maintenance Schedule Rockwell Automation PowerFlex 7000 Drive Preventative Maintenance Schedule Period Interval (Years) (1) (2) Air-Cooling Door Mounted Air Filters System Main Cooling Fan Motor RFB/R I Redundant Cooling Fan Motor (if supplied) RFB/R I Small Aux. Cooling Fans “Caravel”…
Page 214
E-10 Preventative Maintenance Schedule Rockwell Automation PowerFlex 7000 Drive Preventative Maintenance Schedule Period Interval (Years) (1) (2) Air-Cooling Door Mounted Air Filters System Main Cooling Fan Motor RFB/R Redundant Cooling Fan Motor (if supplied) RFB/R Small Aux. Cooling Fans “Caravel”…
Page 215: General Notes

Preventative Maintenance Schedule E-11 General Notes Maintenance of Medium Voltage Motor Control Equipment Servicing energized Medium Voltage Motor A T T E N T I O N A T T E N T I O N Control Equipment can be hazardous. Severe injury or death can result from electrical shock, bump, or unintended actuation of controlled equipment.
Page 216: High Voltage Testing

E-12 Preventative Maintenance Schedule General Notes (cont.) Contamination If inspection reveals that dust, dirt, moisture or other contamination has reached the control equipment, the cause must be eliminated. This could indicate unsealed enclosure openings (conduit or other) or incorrect operating procedures. Replace any damaged or embrittled seals and repair or replace any other damaged or malfunctioning parts (e.g., hinges, fasteners, etc.).
Page 217: Cooling Fans

Preventative Maintenance Schedule E-13 Part-specific Notes Cooling Fans Inspect fans used for forced air cooling. Replace any that have bent, chipped, or missing blades, or if the shaft does not turn freely. Apply power momentarily to check operation. If unit does not operate, check and replace wiring, fuse, or fan motor as appropriate.
Page 218: Power Cable And Control Wire Terminals

E-14 Preventative Maintenance Schedule Part-specific Notes Power Cable and Control Wire Terminals (cont.) Loose connections in power circuits can cause overheating that can lead to equipment malfunction or failure. Loose connections in control circuits can cause control malfunctions. Loose bonding or grounding connections can increase hazards of electrical shock and contribute to electromagnetic interference (EMI).
Page 219: Solid-State Devices

Preventative Maintenance Schedule E-15 Solid-State Devices Use of other than factory recommended test A T T E N T I O N A T T E N T I O N equipment for solid-state controls may result in damage to the control or test equipment or unintended actuation of the controlled equipment.
Page 220
E-16 Preventative Maintenance Schedule 7000A-UM151E-EN-P — October 2018 7000 “A” Frame…
Page 221: Appendix F Specifications

Appendix Specifications Specifications Description Specifications Power Rating (Air Cooled) 200 to 1250 hp (150 to 933 kW) Motor Type Induction or Synchronous Input Voltage Rating 2400V, 3300V, 4160V, 6600V Input Voltage Tolerance ± 10% of Nominal Voltage Sag  -30% Control Power Loss Ride-Through 5 Cycles (Std) Input Protection…
Page 222
Specifications Specifications Description Specifications (cont.) Voltage 2400 V Number of Rectifier Devices 3300 V per phase 4160 V 6600 V Output Waveform to Motor Sinusoidal Current / Voltage Medium Voltage Isolation Fiber Optic SHE (Selective Harmonic Elimination) Synchronous Trapezoidal PWM Modulation Techniques Asynchronous and Synchronous SVM (Space Vector Modulation)
Page 223
Specifications Description Specifications Control Power 220/240 V or 110/120 V, 1 phase – 50/60 Hz (20 Amp) External I/O 16 Digital Inputs, 16 Digital Outputs 50/60 Hz AC or DC External Input Ratings 120-240 V – 1 mA 50-60 Hz AC or DC External Output Ratings 30-260 V –…
Page 224: Dimensions/Weights

Specifications Dimensions / Weights Total Width Nominal Line Approx. Weight Drive Type Maximum Voltage lb (kg) Millimeters Inches Current Configuration #1 – Direct-to-Drive 2100 82.67 4300 (1955) 2400V 60 Hz or Configuration #2 – AFE Rectifier with separate isolation 2400 94.49 8300 (3765) 3300V 50 Hz or…
Page 226
Rockwell Automation Support Use the following resources to access support information. Knowledgebase Articles, How-to Videos, FAQs, Chat, User Technical Support Center https://rockwellautomation.custhelp.com/ Forums, and Product Notification Updates. Local Technical Support Phone Numbers Locate the phone number for your country. http://www.rockwellautomation.com/global/support/get-support-now.page Find the Direct Dial Code for your product.

Источник

Powerflex 7000 ошибка 67

Кодировка ошибки и ее значение

Покупка в «Олниса»

Communication Error

Частотные преобразователи Allen Bradley имеют следующие распространенные ошибки:

Наиболее частые ошибки преобразователей Allen Bradley PowerFlex 40:

Ошибки частотных преобразователей: примеры и коды ошибок

Основные виды и причины неисправностей

Мы ремонтируем:

Преимущества сотрудничества с нами

Quick Links

Related Manuals for Allen-Bradley PowerFlex 7000

Summary of Contents for Allen-Bradley PowerFlex 7000

Page 3: Table Of Contents

Page 9: Preface

Page 10: Manual Conventions

Page 11: General Precautions

Page 13: Overview Of Drive

Page 14: Drive Configurations

Page 15: Topology

Page 16: Rectifier Designs

Page 17: Direct-To-Drive» Technology

Page 18: Motor Compatibility

Page 19: Simplified Electrical Drawings

Page 22: Operator Interface

Page 23: Chapter 2 Drive Installation

Page 24: Siting Of The Drive

Page 26: Installation

Page 30: Installation Of Integral Transformer Cooling Fan

Page 31: Neutral Resistor Assembly

Page 32: Installation Of Neutral Resistor Assembly

Page 33: Cabinet Layout And Dimensional Drawings Of Drive

Page 34: Powerflex 7000 «A» Frame Dimensional Drawing

Page 35: Drive Layout

Page 36: Afe Rectifier (Separate Isol. Transformer (Config. #2)

Page 37: Afe Rectifier (Integral Isol. Transformer (Config. #3)

Page 38: Cabling Cabinet #1 (With Input Starters)

Page 39: Cabling Cabinet #1 (Without Input Starters)

Page 40: Cabling Cabinet #2

Page 41: Cabling Cabinet #3

Page 42: Converter Cabinet

Page 43: Control/Dc Link/Fan Cabinet

Page 44: Low Voltage Control Tub

Page 46: Iec Component And Device Designations

Page 47: Cable Insulation

Page 48: Wire Group Numbers

Page 49: To Access The Customer Power Cable Terminations

Page 50: Power Connections

Page 54: Cabling Cabinet For Config. #3

Page 55: Power And Control Wiring

Page 56: Grounding Practices

Page 57: Grounding Guidelines And Practices For Drive Signal And Safety Grounds

Page 58: Customer And Power Integrators

Page 59: Interlocking

Page 61: Terminology

Page 63: Overview

Page 64: Cursor (Selection) Keys

Page 65: What Is A Screen

Page 66: Information Windows

Page 67: Accessing/Writing To Drive

Page 68: Language Changing

Page 69: Operator Interface Power-Up Sequence

Page 71: Top Level Menu

Page 72: How To

Page 73: Help On Help

Page 74: Modify Operator Interface Operation (Utility)

Page 75: Changing Contrast

Page 76: Setting Time

Page 77: Setting Date

Page 80: Viewing Revision Levels

Page 81: Transfer Data In Memory

Page 82: Picking An Access Level

Page 83: Via Name

Page 85: Via Code

Page 86: Edit Text

Page 88: Configure The Drive

Page 93: Drive Setup

Page 94: Language Selection

Page 95: Modify Parameters

Page 97: Enumerated Value