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Micromaster 420 коды ошибок

  • Ремонт MICROMASTER 420
  • Ремонт распространенных частотнрых преобразователей MICROMASTER 420
  • Ошибки MICROMASTER 420
  • Сброс сообщений об ошибках, предупреждений
  • MICROMASTER 420 программирование
  • MICROMASTER 420 ввод в эксплуатацию
  • О MICROMASTER 420
  • Оставить заявку на ремонт MICROMASTER 420

Ремонт MICROMASTER 420

Ремонт MICROMASTER 420Компания «Кернел» производит ремонт частотных преобразователей с 2002 года. За это время мы накопили колоссальный опыт в том числе опыт в ремонте MICROMASTER 420 такого известного производителя как SIEMENS. Ремонт подобной промышленной электроники ответственное и сложное занятие, требующие максимальной отдачи, профессионализма и максимально полной материальной базе.

По причине особой сложности Ремонт MICROMASTER 420 производится исключительно на территории сервисного центра. Частотный преобразователь MICROMASTER 420 является крайне сложной промышленной электроникой соответственно ремонт MICROMASTER 420 можно доверить только настоящим профессионалам своего дела с богатым опытом работы в данном направлении.

Все специалисты нашего сервисного центра имеют высшее техническое образование, огромный опыт и максимально полную материальную базу включая новейшее высокотехнологичное диагностическое оборудование благодаря чему ремонт MICROMASTER 420 проходит максимально эффективно.

Инженеры сервисного центра уделяют максимальное внимание к качеству исполнения ремонта, программирования и настройке частотного преобразователя, не зависимо от производителя данного промышленного оборудования. Именно поэтому мы смело даем гарантию на ремонт MICROMASTER 420 и замененные в процессе ремонта компоненты шесть месяцев.

Особое внимание заслуживает тот факт, что ремонт MICROMASTER 420 в производится исключительно с использованием оригинальных запасных частей, на компонентном уровне с применением высокотехнологичного оборудования, квалифицированным персоналом с инженерным образованием.

Ремонт распространенных частотнрых преобразователей MICROMASTER 420

Если на вашем производстве появились проблемы с частотным преобразователем MICROMASTER 420, ошибка которую вы не можете сбросить самостоятельно, мы всегда рады вам помочь. Обращайтесь в сервисный центр «Кернел». Специалисты нашей компании в минимальные сроки проведут глубокую диагностику частотного преобразователя и последующий ремонт MICROMASTER 420 в . Оставьте заявку на ремонт частотного преобразователя используя форму на сайте.

Ниже приведен далеко не полный список частотных преобразователей MICROMASTER 420 ремонт которых выполняет наш сервисный центр.

6SE6420-2UC11-2AA1

6SE6420-2UC12-5AA1

6SE6420-2UC13-7AA1

6SE6420-2UC15-5AA1

6SE6420-2UC17-5AA1

6SE6420-2UC21-1BA1

6SE6420-2UC21-5BA1

6SE6420-2UC22-2BA1

6SE6420-2UC23-0CA1

6SE6420-2AB11-2AA1

6SE6420-2AB12-5AA1

6SE6420-2AB13-7AA1

6SE6420-2AB15-5AA1

6SE6420-2AB17-5AA1

6SE6420-2AB21-1BA1

6SE6420-2AB21-5BA1

6SE6420-2AB22-2BA1

6SE6420-2AB23-0CA1

6SE6420-2UC25-5CA1

6SE6420-2UC24-0CA1

Ошибки MICROMASTER 420

При появлении неисправности на дисплее частотного преобразователя MICROMASTER 420 отобразится код ошибки, в файле ниже приведены все ошибки MICROMASTER 420 и возможные способы их устранения.

При возникновении ошибки преобразователь отключается и на индикации появляется код ошибки.

УКАЗАНИЕ

Сообщения об ошибках могут квитироваться следующим образом:

  • Возможность 1: Отключить преобразователь от сети и снова подключить
  • Возможность 2: на AOP или BOP
  • Возможность 3: Через цифровой вход 3

Ремонт MICROMASTER 420Сообщения об ошибках сохраняются в параметре r0947 под своим кодовым номером (к примеру, F0003 = 3). Соответствующее слово ошибки находится в параметре r0949. Если слово ошибки у ошибки отсутствует, то вносится значение 0. Кроме этого, можно запросить момент времени возникновения ошибки (r0948) и число сохраненных в параметре r0947 сообщений об ошибках (P0952). Подробное описание всех сообщений об ошибках можно найти в Списке параметров.

Предупреждения

Предупреждения сохраняются в параметре r2110 под своим кодовым номером (к примеру, A0503 = 503) и могут загружаться оттуда. Подробное описание всех предупреждений можно найти в Списке параметров.

Сброс сообщений об ошибках, предупреждений

Работа без сбоев с точки зрения приложения является решающим критерием приемлемости приводной системы. Но для специальных приложений бесперебойная работа требуется и тогда, когда имеет место перегрузка или внешние обстоятельства вызывают ошибку. В таких приложениях (к примеру, мешалка) бесперебойная работа более важна, чем защита приводной системы. В MICROMASTER 420 можно подавить до 3-х сообщений об ошибках/предупреждений с индексированными параметрами P2100 и P2101. Выбор сообщений об ошибках/предупреждений (см. раздел «Сообщения об ошибках/предупреждения») устанавливается с помощью параметра P2100, а реакция выбирается с помощью параметра P2101. Корреляция между подавлением и реакцией осуществляется через индекс 0 — 2 обоих параметров. Для реакций возможны следующие установки:

  • 0 нет реакции, нет индикации
  • 1 реакция останова ВЫКЛ1
  • 2 реакция останова ВЫКЛ2
  • 3 реакция останова ВЫКЛ3
  • 4 нет реакции, только предупреждение

Пример:

Предупреждение A0911 указывает на то, что привод увеличивает врем выбега по рампе, чтобы не допустить перенапряжения. Для подавления этого сообщения установить следующие параметры:

p2100[0] = 911 (выбор предупреждения A0911)

P2101[0] = 0 (нет реакции, нет индикации)

Все возможные предупреждения и ошибки MICROMASTER 420 описаны в руководстве пользователя, которое вы можете скачать с нашего сайта в удобном формате- pdf.

Скачать руководство пользователя MICROMASTER 420 мануал.pdf

Устранение причины ошибки частотного преобразователя MICROMASTER 420 и ее сброс позволит в кратчайшие сроки возобновить работу дорогостоящего оборудования. К сожалению не все ошибки можно исправить самостоятельно, некоторые ошибки MICROMASTER 420 возможно исправить только в специализированных сервисных центрах.

MICROMASTER 420 программирование

Ремонт MICROMASTER 420На ряду с ремонтом, специалисты сервисного центра «Кернел» выполняют программирование MICROMASTER 420 и настройку параметров системы частотного преобразователя. Подобную услугу мы оказываем на территории сервисного центра, также в исключительных случаях инженер компании может выполнить программирование MICROMASTER 420 на территории заказчика.

Настройка параметров, программирование MICROMASTER 420 в является заключительным звеном в процессе ремонта частотного преобразователя и требует профессионального подхода. Именно финальный этап программирования MICROMASTER 420 наглядно покажет качество выполненного ремонта MICROMASTER 420.

К слову, мы уделяем особое внимание качеству и смело даем гарантию на все выполненные ремонтно-восстановительные работы шесть месяцев, гарантия так же распространяется на запасные части, которые были заменены в процессе ремонта.

Хочется обратить внимание на то, что мы стараемся провести ремонт и программирование MICROMASTER 420 в максимально сжатые сроки, тем самым минимизируем простой дорогостоящего промышленного оборудования.

MICROMASTER 420 ввод в эксплуатацию

Инженеры сервисного центра «Кернел» не только выполняют качественный ремонт MICROMASTER 420 и программирование частотного преобразователя. Так же мы предоставляем услугу запуска в эксплуатацию оборудования от стадии проектирования до выпуска первой продукции.

Именно этап запуска в эксплуатацию MICROMASTER 420 отвечает за долгий и безаварийный процесс работы промышленного оборудования, тем самым позволяя получить максимальную прибыль и сэкономить на незапланированном ремонте.

По-настоящему качественный ввод в эксплуатацию MICROMASTER 420 может выполнить только высококвалифицированный специалист с богатым опытом работы в данном направлении. Найти подобного специалиста достаточно сложно, но, если вы обращаетесь в наш сервисный центр вам не придется об этом думать.

ДляпараметрированияпреобразователяВыможетеиспользоватьоднуизоп-ционныхоператорскихпанелей, таких как «Базовая Операторская Панель»(BOP) или «Расширенная Панель Оператора» (AOP). Для более удобного обслуживания и параметрирования преобразователей можно использовать специальный инструмент – Drive Monitor – программу для настройки и документирования.

Блок схема MICROMASTER 420

Передние панели MICROMASTER 420

В нашей команде работают исключительно профессионалы своего дела, а за время существования нашей компании мы ввели в эксплуатацию не одну сотню частотных преобразователей в том числе и MICROMASTER 420, с каждым разом получая и накапливая драгоценный опыт.

О MICROMASTER 420

Ремонт MICROMASTER 420Частотный преобразователь MICROMASTER 420 снабжен пультом отображения состояния (Status Display Panel) (SDP). Чтобы изменять и устанавливать требуемые параметры, необходимо использовать базовый пульт оператора (Basic Operator Panel) (BOP), расширенный пульт оператора (Advanced Operator Panel) (AOP) или последовательный интерфейс связи.

Базовая панель оператора (BOP), поставляемая как опция, дает возможность доступа к параметрам преобразователя и обеспечивает специфическую пользовательскую настройку MICROMASTER 420. BOP может использоваться для конфигурирования большинства преобразователей MICROMASTER 420. Поэтому нет необходимости покупать свою панель BOP для каждого преобразователя. Панель имеет сегментные индикаторы для чтения и записи параметров преобразователя. Панель не имеет возможности собственного хранения информации и параметров после её снятия.

Линейка промышленной электроники, которую восстанавливают специалисты сервисного центра «Кернел» не имеет ограничений, мы выполняем качественный ремонт промышленной электроники и оборудования абсолютно любых производителей не зависимо от года выпуска и наличия технической документации.

Оставить заявку на ремонт MICROMASTER 420

Оставить заявку на ремонт или программирование MICROMASTER 420 в можно с помощью специальной формы, которая вызывается нажатием одноименной кнопки в верхней части страницы. Все вопросы, связанные с ремонтом MICROMASTER 420 в вы можете задать нашим менеджерам. Связаться с ними можно несколькими способами:

Наши контакты

  • Заказав обратный звонок (кнопка в правом нижнем углу сайта)
  • Посредством чата (кнопка расположена с левой стороны сайта)
  • Позвонив по номеру телефона: +7(8482) 79-78-54; +7(917) 121-53-01
  • Написав на электронную почту: 89171215301@mail.ru

Вот далеко не полный список производителей промышленной электроники и оборудования, ремонтируемой в нашей компании.

International English

6.3

In the event of a failure, the inverter switches off and a fault code appears on the display.

Table 6-2

Fault Code

F0001

Overcurrent

F0002

Overvoltage

F0003

Undervoltage

F0004

Inverter

Overtemperature

F0005

Inverter I

F0011

Motor Overtemperature

2

I

F0041

Stator resistance

measurement failure

94

MICROMASTER 420 Fault Codes

Description

1. Motor power does not

correspond to the inverter

power.

2. Motor lead short circuit

3. Earth fault

Supply voltage out of tolerance

load is regenerating.

Mains supply removed when

inverter is running.

Ambient temperature outside of

limits,

Fan failure

2

T

Inverter is overloaded

1. Motor overloaded.

T

2. Motor data incorrect.

3. Check parameter for motor

thermal time constant.

4. Check parameter for motor I

warning level.

5. Long time period operating at

low speeds

Stator resistance measurement

failure

Possible Causes

2

t

6. TROUBLESHOOTING

Diagnosis & Remedy

1. Check whether the motor power

corresponds to the inverter

power.

2. Check that the cable length limits

have not been exceeded.

3. Check motor cable and motor for

short-circuits and earth faults.

4. Check whether the motor

parameters correspond with the

motor being used.

5. Check the stator resistance

(P0350).

6. Increase the ramp-up-time

(P1120).

7. Reduce the boost set in (P1310),

(P1311) and (P1312).

8. Check whether the motor is

obstructed or overloaded.

1. Check whether the supply voltage

is within the limits indicated on the

rating plate.

2. Check if dc-link voltage

controller (P1240) is enabled and

parameterized correctly.

3. Increase the ramp-down time

(P1121).

1. Check whether the supply voltage

is within the limits indicated on the

rating plate.

2. Check the supply is not subject to

temporary failures or voltage

reductions.

1. Check that the integral fan rotates

when drive is running.

2. Check if pulse frequency is set to

default value.

3. Ambient temperature could be

higher than specified for the

inverter.

4. Check that air inlet and outlet

points are not obstructed.

1. Check if load duty-cycle is within

specified limits.

2. Check that motor power

corresponds to inverter power

1. Check motor data.

2. Check loading on motor.

3. Boost settings too high (P1310,

P1311, P1312)

1. Check if the motor is connected to

the inverter

2. Check that the motor data has

been entered correctly.

MICROMASTER 420 Operating Instructions

6SE6400-5AA00-0BP0

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MICROMASTER

Operating Instructions

Issue A2

User Documentation

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Related Manuals for Siemens Micromaster 420

Summary of Contents for Siemens Micromaster 420

  • Page 1
    MICROMASTER Operating Instructions Issue A2 User Documentation…
  • Page 3
    Overview Installation Commissioning MICROMASTER 420 Using the MICROMASTER 420 Operating Instructions System Parameters User Documentation Troubleshooting MICROMASTER 420 Specifications Supplementary Information Appendices Valid for Release Inverter Type Control Version MICROMASTER 420 October 2000 Index Issue: A2…
  • Page 4
    We welcome suggestions for improvement. MICROMASTER® is a registered trademark of Siemens. Siemens handbooks are printed on chlorine-free paper that has been produced from managed sustainable forests. No solvents have been used in the printing or binding process.
  • Page 5
    ♦ Getting Started Guide The Getting Started Guide is designed to give you quick access to all the basic information required to install and set up your MICROMASTER 420 for operation. ♦ Operating Instructions The Operating Instructions provide detailed information for installation and operation of your MICROMASTER 420.
  • Page 6: Using The

    Siemens. Contact address Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 7: Micromaster

    Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 420 Inverter and the equipment you connect to it. General Warnings ♦…

  • Page 8
    The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-4 on page 25, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 9
    EN 60204, 9.2.5.4) Repair Warnings ♦ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 10
    International English FOREWORD MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 11: Table Of Contents

    Ambient operating conditions ………………19 Mechanical Installation ………………..20 Electrical Installation ………………..21 Commissioning ………………….27 Front Panels for the MICROMASTER 420 …………..29 General operation ………………….. 34 Using the MICROMASTER 420 …………….37 Frequency Setpoint………………… 38 Command Sources (P0700) ………………38 OFF and braking Functions ………………

  • Page 12
    D — Removing ‘Y’ Cap Frame Size A ………………115 E — Removing ‘Y’ Cap Frame Sizes B and C …………….117 F — User Parameter Settings …………………. 119 G — Applicable Standards ………………….121 H — List of Abbreviations………………….123 Index ……………………..125 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 13
    Motor and Power Connections ………………23 Figure 2-4 Wiring Guidelines to Minimize the Effects of EMI …………. 25 Figure 3-1 Panels available for the MICROMASTER 420 Inverter ………… 29 Figure 3-2 Basic operation with SDP………………..30 Figure 3-3 Buttons on the Basic Operator Panel…………….31 Figure 3-4 Changing parameters via the BOP………………
  • Page 14
    MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 15: Overview

    OVERVIEW International English Overview This Chapter contains: A summary of the major features of the MICROMASTER 420 range. The MICROMASTER 420………………. 16 Features ……………………16 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 16: The Micromaster 420

    Comprehensive protective functions provide excellent inverter and motor protection. The MICROMASTER 420 with its default factory settings, is ideal for a large range of simple motor control applications. The MICROMASTER 420 can also be used for more advanced motor control applications via its comprehensive parameter lists.

  • Page 17: Installation

    General data relating to installation ♦ Dimensions of Inverter ♦ Wiring guidelines to minimize the effects of EMI ♦ Details concerning electrical installation General……………………18 Ambient operating conditions ………………19 Mechanical Installation ………………..20 Electrical Installation ………………..21 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 18: General

    Apply 25% of input voltage for 2 hours Increase volts to 50% for a further 2 hours Increase volts to 75% for a further 2 hours Increase volts to 100% for a further 2 hours Inverter ready for run signal MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 19: Ambient Operating Conditions

    Overheating Mount the inverter vertically to ensure optimum cooling. Additional ventilation may be required for horizontal mounting. Ensure that the inverter’s air vents are not obstructed. Allow 100 mm clearance above and below the inverter. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 20: Mechanical Installation

    4 washers M5 204 mm 8.03″ 245 mm Tightening 9.65″ torque (unit to cabinet) with washers fitted: 3 Nm 174 mm 185 mm 195 mm 6.85″ 7.28″ 7.68″ Figure 2-1 Drill pattern for MICROMASTER 420 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 21: Electrical Installation

    A type B RCD is used. The trip limit of the RCD is 300mA. The neutral of the supply is grounded. Only one inverter is supplied from each RCD. The output cables are less than 50m (screened) or 100m (unscreened). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 22
    To tighten up the power terminal screws use a 4 — 5 mm cross-tip screwdriver. Access to the power and motor terminals The procedure for accessing the power and motor terminals on the MICROMASTER 420 Inverter is illustrated in Appendices B and C. Please also refer to the photographs showing the Power Terminal connections and the Control Terminal connections on the inside of the back cover of this manual.
  • Page 23
    2. INSTALLATION International English N/L2 L/L1 (Ground) (Ground) Figure 2-2 MICROMASTER 420 Connection Terminals OPTIONAL FILTER (Class B only) CONTACTOR MICROMASTER MOTOR FUSE L/L1 N/L2 SINGLE PHASE TYPICAL INSTALLATION OPTIONAL FILTER CONTACTOR MICROMASTER MOTOR FUSE THREE PHASE Figure 2-3 Motor and Power Connections…
  • Page 24
    ♦ Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps Warning Safety regulations must not be compromised when installing inverters! MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 25
    Use suitable clips to fix motor and control cable screens securely to metal back plate Note To enhance the screening of the motor and control cables, the optional Gland Plate can be used (not shown in Figure 2-4). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 26
    International English 2. INSTALLATION MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 27: Commissioning

    Basic Operator Panel (BOP) ♦ An 8-step guide at the end of the Chapter, which provides a simple procedure for changing parameters Front Panels for the MICROMASTER 420 …………..29 General operation ………………….. 34 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 28
    Only qualified personnel may enter settings in the control panels. Particular attention must be paid to safety precautions and warnings at all times. The MICROMASTER 420 is supplied with a Status Display Panel (SDP) and default parameter settings that cover the following requirements: ♦…
  • Page 29: Front Panels For The Micromaster 420

    Front Panels for the MICROMASTER 420 Front panels The front panels shown below are available for use with the MICROMASTER 420 Inverters. The panel on the left is supplied with the inverter as standard and is referred to as the Status Display Panel (SDP). The Basic Operator Panel (BOP) and Advanced Operator Panel (AOP) are available as options.

  • Page 30: Table 3-2 Default Settings For Operation Using The Bop

    Commissioning with the Basic Operator Panel (BOP) The Basic Operator Panel (BOP), which is available as an option, provides access to the inverter parameters and enables you to customize the settings of your MICROMASTER 420. The BOP can be used to configure several MICROMASTER 420 150.00 Inverters.

  • Page 31: Figure 3-3 Buttons On The Basic Operator Panel

    To change the Frequency Setpoint via the BOP set P1000 = 1. Pressing this button decreases the displayed value. Decrease value To change the Frequency Setpoint via the BOP set P1000 = 1. Figure 3-3 Buttons on the Basic Operator Panel MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 32: Figure 3-4 Changing Parameters Via The Bop

    Note — Busy Message In some cases — when changing parameter values — the display on the BOP shows » — — — -«. This means the inverter is busy with tasks of higher priority. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 33: Figure 3-5 Typical Motor Rating Plate Example

    Figure 3-6. 1 kΩ Figure 3-6 Motor Overload PTC Connection Note: To enable the trip function, set parameter P0701, P0702 or P0703 = 29. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 34: General Operation

    (P0005 = 21) the corresponding setpoint is displayed approximately every 1.0 seconds while the inverter is stopped. 3. The inverter is programmed at the factory for standard applications on Siemens four- pole standard motors that have the same power rating as the inverters. When using other motors it is necessary to enter the specifications from the motor’s rating plate.

  • Page 35
    3. When the inverter reaches 50 Hz, press the ‘DOWN’ Button. Motor speed and display is decreased. 4. Change the direction of rotation with the FORWARD / REVERSE Button. 5. The red button STOPS the motor. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 36
    AOUT + 12 0-20mA AOUT — Serial Link (RS485) The Analogue input circuit can be alternatively configured to provide an additional digital input (DIN4) as shown. DIN4 – 0V (Isolated) Figure 3-7 Inverter block diagram MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 37: Using The Micromaster 420

    4. USING THE MICROMASTER 420 International English Using the MICROMASTER 420 This Chapter contains: ♦ An explanation of the various methods of controlling your inverter Frequency Setpoint………………… 38 Command Sources (P0700) ………………38 OFF and braking Functions ………………39 Control Modes (P1300)………………..40 Faults and warnings………………..

  • Page 38: Frequency Setpoint

    International English 4. USING THE MICROMASTER 420 Warnings ♦ When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. ♦ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment.

  • Page 39: Off And Braking Functions

    4. USING THE MICROMASTER 420 International English Reversing the motor Standard Terminal 6 (DIN 2) Options see P0700 to P0704 OFF and braking Functions 4.3.1 OFF1 This command (produced by canceling the ON command) causes the inverter to come to a standstill at the selected ramp-down rate.

  • Page 40: Control Modes (P1300)

    P1236 Control Modes (P1300) The various modes of operation of the MICROMASTER 420 control the relationship between the speed of the motor and the voltage supplied by the inverter. There are four modes of operation:…

  • Page 41: System Parameters

    ♦ An in-depth description of what the parameter actually does Overview of MICROMASTER System Parameters ..Error! Bookmark not defined. Introduction to MICROMASTER System Parameters… Error! Bookmark not defined. System Parameters and Definitions ……Error! Bookmark not defined. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 42: Overview Of Micromaster System Parameters

    The MM420 is therefore delivered with the following default settings: ♦ Motor Parameters to suit a Siemens 4 pole motor to match the drive power and voltage. ♦ Setpoint control from the Analog input; 0 – 10V corresponding to 0 to 50 Hz or 0 to 60 Hz (North America).

  • Page 43: Introduction To Micromaster System Parameters

    ♦ If an attempt is made to change a parameter that cannot be changed in this status, for example, cannot be changed whilst running or can only be changed in quick commissioning, then will be displayed. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 44
    Reset to Factory default To reset all parameters to the factory default settings; the following parameters should be set as follows: 1. Set P0010=30. 2. Set P0970=1. Note The reset process takes approximately 10 seconds to complete. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 45
    0340 Calculation of motor parameters 0350 Stator resistance, line-to-line 0611 Motor I t time constant 0614 Motor I t overload warning level 0640 Motor overload factor 1910 Select motor data identification 1912 Identified stator resistance MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 46
    0010 Commissioning Parameter filter 0010 Commissioning Parameter filter 0918 Profibus address 0947 Last fault code 0927 Parameters changeable via 2110 Warning history 2000 Reference frequency 2197 CO/BO: Status word 1 monitor 2010 USS baud rate 2011 USS address MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 47
    PI: tranducer type 2272 CO: PI scaled feedback signal 2273 CO: PI error 2280 PI: proportional gain 2285 PI: integral time 2291 PI: output upper limit 2292 PI: output lower limit 2294 CO: PI output MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 48: System Parameters And Definitions

    “User defined parameter list – see P0013 (Level 3) for details on use” “Standard”: allows access into most frequently used parameters “Extended”: allows extended access to inverter I/O functions “Expert”: for expert use only. “Service”: only for use by authorized service personnel –password protected. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 49
    Quick Commissioning Factory setting Notes: This parameter must be reset to 0 before the inverter will run (Automatic when P3900 ≠ 0 (default)). The accessible parameters are also affected by the User Access Level parameter (P0003). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 50
    P0040. P0040 Reset energy consumption meter Resets energy consumption display to zero. Possible Settings: 0 = No reset 1 = Reset r0039 to 0 Note: Reset occurs when “P” is pressed. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 51
    Inverter overload Notes: The individual status bits can be configured to the digital output using P0731. To enable the user to read the relevant parameter bits display, refer to the diagram below: > & » MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 52
    Actual frequency ≥ setpoint Bit 6 Voltage < threshold Bit 7 Voltage > threshold Bit 8 Bit 9 reserve PI frequency < threshold Bit A Bit b PI saturation Note: Refer to the bitmap diagram on page 51. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 53
    Rated drive power [kW] or [hp] Displays the nominal motor power rating, which can be supplied by the inverter. Note: The display will be in kW or hp dependent on the setting of P0100 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 54
    Υ Υ Υ Υ = = = = 440-480 95.75% == == == ==∆/Υ ∆/Υ ∆/Υ ∆/Υ= = = = 220-240/380-420 V 45kg P0344 11.1-11.3 A 19.7-20.6/11.4-11.9 A P0308 P0311 P0309 Note: This parameter can only be changed when P0010=1. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 55
    This parameter is only visible when P0100 = 1, i.e. when the motor power is entered in hp. Note: A setting of 0 will cause the value to be calculated internally. P0310 Motor frequency rating [50] ‘ ’ Nominal motor frequency (Hz) from rating plate — see diagram P0304 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 56
    The value entered in P0350 is the one from the method last used. P0611 Motor I t time constant 16000 [***] Defines motor thermal time constant and is automatically calculated from the motor data (P0340). Note: Larger number increases time taken for calculated motor temperature to change. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 57
    29 External trip 33 Disable additional setpoint (defined in P1000) 99 Enable BICO parameterization – for expert use only Can only be reset via P0700 or P3900 = 1, 2 or factory setting P0970 = 1 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 58
    29 External trip 33 Disable additional setpoint (defined in P1000) Enable BICO parameterization – for expert use only Can only be reset via P0700 or P3900 = 1, 2 or factory setting P0970 = 1. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 59
    Bit 01 «Digital input 2» 0 OFF 1 Active Bit 02 «Digital input 3» 0 OFF 1 Active Bit 03 «Digital input 4 (Via AIN)» 1 Active Note When the signal is active the segment is lit. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 60
    Controller output at lower limit (P2291) Closed Open Note These are the most common settings. Other settings are possible in Expert mode. r0752 Analog input voltage Displays the smohthed analog input value in volts before the characteristic block MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 61
    When monitoring is enabled and a deadband is defined (P0761), a fault condition will be generated (F0080) when the analog input voltage falls below 50% of the deadband voltage. Note: This function is disabled if the analog scaling block (see P0757 – P0760) is programmed to output negative setpoints. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 62
    Value X2 of analog input scaling Sets value of X2 as described in P0757 [10] ‘•’ P0760 Value Y2 of analog input scaling -99999 99999 Sets value of Y2 as described in P0757 [100] ‘•’ MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 63
    P0758 = -100% P0761 = 0.1 (0.1V either side of center) P2000 = 50Hz Note: Fmin (P1080) should be zero when using center zero setup. There is no hysteresis at the end of the dead band MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 64
    Defines x2 of output characteristic P0780 Value Y2 of analog output characteristics [20] ‘•’ Defines y2 of output characteristic P0781 Analog output deadband ‘•’ Sets the width of a dead-band in mA for the analog output. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 65
    E.g. if you want to set value 15, you will need to set the display to indicate 15 in Binary (with the separating bars in-between “b — — n n” or if you wanted to set 11 – “b — — r n” etc. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 66
    Index 2 is only used if a 2 fault occurs before the 1 is acknowledged. P0970 Factory reset Resets all parameters to their default values. To do this, you need to set P0010=30, then P0970=1 P0100 is set according DIP Switch setting MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 67
    The most common settings are: Keypad (Motor potentiometer) setpoint Analog input Fixed frequency setpoint USS via RS232 USS via RS485 terminals Optional Communication Board Other settings including an additional setpoint can be selected using the table above. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 68
    P1002 Fixed frequency 2 -650 ‘ • ’ Defines fixed frequency setpoint 2 See description for P1001 P1003 Fixed frequency 3 -650 [10] ‘ • ’ Defines fixed frequency setpoint 3 See description for P1001 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 69
    Reverse direction is allowed – it is possible to change motor direction using the keypad (Motor potentiometer) setpoint (increase / decrease frequency either by using digital inputs or keypad up / down buttons) Reverse direction inhibited MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 70
    JOG ramp-up time [10] ‘•’ Sets ramp-up time. This is the time used while jogging or when the function “use jog ramp times” is activated. f (Hz) f max (P1082) time (s) Jog Ramp up time (P1060) MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 71
    3 x the nominal rating plate motor frequency. The maximum frequency can be exceeded if either of the following is active: Slip compensation (f slip comp max Flying restart slip nom MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 72
    Notes Setting the ramp-down time too short can cause the inverter to trip (overvoltage (F0002) / overcurrent (F0001)). Changes to the ramp-up or ramp-down times are not active until confirmed by pressing the P key. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 73
    Defines smoothing time at end of ramp-up as shown in P1130. P1132 Ramp-down initial rounding time ‘•’ Defines smoothing time at start of ramp-down as shown in P1130. P1133 Ramp-down final rounding time ‘•’ Defines smoothing time at end of ramp-down as shown in P1130. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 74
    Defines continuous smoothing (default) or discontinuous smoothing as a response to OFF commands or setpoint reduction. The total smoothing time must be set > 0s; otherwise this parameter will have no effect. Possible settings: Continuous Discontinuous freq Continuous Discontinuous Stop Time MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 75
    Once this happens, the motor will run up to its setpoint using the normal ramp time. Note: Settings 1 to 3 search in both directions. In order to search only in direction of setpoint it is necessary to set 4 to 6. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 76
    The brake relay opens at Point 1 if enabled using P0731. The brake relay closes at Point 2. P1216 Holding brake release delay Defines the time at which the inverter runs at f before ramping up at point 1 (as shown in P1215 diagram). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 77
    Increasing the value will generally improve braking performance; however, if you set the value too high, an overvoltage trip may result. Possible settings: Compound braking disabled 1 – 250 Level of DC braking current defined as a % of motor rated current (P0305) MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 78
    Controls the relationship between the speed of the motor and the voltage supplied by the inverter. Possible values Linear V/f (default) FCC(Flux Current Control) – maintains motor flux current for improved efficiency Quadratic V/f – suitable for centrifugal fans/pumps Multi-point V/f (programmable – in Expert Mode only. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 79
    ♦ The achievable boost value is limited by the setting in P0640. ♦ Increasing the Boost Levels increases the heating of the motor especially at standstill. ♦ Σ Boosts < 300/I mot * R S MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 80
    ON command and is active until setpoint is reached for the 1 time. This is useful for starting loads with high inertia. V Max V Max V Nom (P0304) Normal V/f P1312 F Nom F Max (P0310) (P1082) MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 81
    4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 14 kHz 16 kHz Power 0.37 0.55 0.75 10.2 10.2 13.2 13.2 13.2 13.2 18.4 18.4 13.2 13.2 26.0 26.0 17.9 17.9 13.5 13.5 10.4 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 82
    Identified stator resistance Displays measured stator resistance value (line-to-line) in Ohms (measured using P1910 = Ohms 1 or 2). P2000 Reference frequency [***] Full-scale frequency setting used by serial link, analog I/O. This corresponds to 4000H. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 83
    If a warning is active, the keypad will be flashing: the LED’s indicate warning status. If an AOP is in use, the display shows active Warning history and text. Indices 0 and 1are not stored. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 84
    P1 control can lead to instabilities. Note 4 In level 3, the PI controller source enable can also come from the digital inputs in settings 722.0 to 722.2 for DIN1 – DIN3 or any other BICO source. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 85
    Fixed PI setpoint 3 -130 [20] ‘•’ Refer to the description in P2201 for Fixed Setpoint 1. P2204 Fixed PI setpoint 4 -130 [30] ‘•’ Refer to the description in P2201 for Fixed Setpoint 1. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 86
    BOP or by setting P0702 or P0703 to 13 and 14. r2250 CO: Source of PI setpoint -130 Displays the active digital PI setpoint in %. [10.00] ‘•’ P2253 CI: PI setpoint 2248.0 ‘•’ MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 87
    The PI ramp time is only effective on the PI setpoint and only active when the PI setpoint is changed, or when a RUN command is given (when the PI uses this ramp to reach its value from 0%). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 88
    P756 – P760. Note 2 Refer to “Using BICO” description for further details of other settings. P2265 PI: feedback filter timeconst. ‘•’ Defines PI feedback filter time constant. r2266 CO: PI feedback Displays PI feedback signal MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 89
    If the P term is set to 0 the I term acts on the square of the error signal. P2285 PI: integral time ‘•’ Allows the User to set the PI controller integral time constant. Refer to P2280 above for detail. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 90
    Calculates a variety of motor parameters – overwriting previous values, including P0344 (motor weight), P0350 (Level 3) stator resistance), P0346 (Level 3, magnetization time) and P0347 ((Level 3 demagnetization time), P2000 (reference frequency), P2002 (reference current). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 91: Troubleshooting

    ♦ A list of the fault codes that may appear on the display of the BOP. The cause and recommended corrective action are indicated for each fault code listed. Troubleshooting with the Status Display Panel…………92 Troubleshooting with the Basic Operator Panel…………93 MICROMASTER 420 fault codes …………….94 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 92: Troubleshooting With The Status Display Panel

    6. TROUBLESHOOTING Warnings ♦ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 93: Troubleshooting With The Basic Operator Panel

    P to reset the inverter to the factory default parameter values. Now use a switch between terminals 5 and 8 on the control board. The drive should now run to the defined setpoint by analogue input. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 94: Micromaster 420 Fault Codes

    International English 6. TROUBLESHOOTING MICROMASTER 420 fault codes In the event of a failure, the inverter switches off and a fault code appears on the display. Table 6-2 MICROMASTER 420 Fault Codes Fault Code Description Possible Causes Diagnosis & Remedy…

  • Page 95
    2 — Some of the control board tests have failed 4 — Some of the functional tests have failed 8 — Some of the IO module tests have failed. Vector only 16 — The Internal Ram has failed its check on power-up MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 96: Table 6-3 Micromaster 420 Warning Codes

    International English 6. TROUBLESHOOTING Table 6-3 MICROMASTER 420 Warning Codes Warning Description Possible Cause Diagnosis & Remedy Code A0501 Current Limit 1. Check whether the motor power corresponds to the inverter power. 2. Check that the cable length limits have not been exceeded.

  • Page 97
    A0923 JOG right and JOG left JOG right and JOG left signals Make sure that JOG right and JOG signals active active together left signals are not applied simultaneously MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 98
    International English 6. TROUBLESHOOTING MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 99: Micromaster 420 Specifications

    7. MICROMASTER 420 SPECIFICATIONS International English MICROMASTER 420 Specifications Table 7-1 MICROMASTER 420 Specifications 230 V Single Phase MICROMASTER Inverters (with built in Class A Filter) Order No. (6SE6420-2AB) 11-2AA0 12-5AA0 13-7AA0 15-5AA0 17-5AA0 21-1BA0 21-5BA0 22-2BA0 23-0CA0 Input voltage range…

  • Page 100
    International English 7. MICROMASTER 420 SPECIFICATIONS 230 V Three Phase MICROMASTER Inverters (unfiltered) Order No. (6SE6420-2UC) 24-0CA0 25-5CA0 Input voltage range 3AC 200V — 240V +10% -10% Motor output rating kW (hp) 4 (5) 5.5 (7.5) Output KVA Output current Max. A 17.5…
  • Page 101: Table 7-2 Micromaster Performance Ratings

    7. MICROMASTER 420 SPECIFICATIONS International English Table 7-2 MICROMASTER Performance Ratings Feature Specification 200 to 240 V ± 10% 1AC Mains Operating Voltage 200 to 240 V ± 10% 3AC 380 to 480 V ± 10% 3AC 200 to 240 V ± 10% 1AC Power Ranges 0.12kW –…

  • Page 102: Table 7-4 Micromaster 420 Fuses — Sizes And Types

    International English 7. MICROMASTER 420 SPECIFICATIONS Table 7-4 MICROMASTER 420 Fuses – Sizes and Types Inverter Power Inverter Voltage Inverter Filter Frame Inverter Order Standard (kW) Power (hp) Class Size Number (MLFB) Fuses 0.12 0.16 230 1ph Unfiltered FS A…

  • Page 103: Supplementary Information

    8. SUPPLEMENTARY INFORMATION International English Supplementary Information This Chapter contains: Supplementary information. Available options …………Error! Bookmark not defined. Electro-Magnetic Compatibility (EMC) ……Error! Bookmark not defined. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 104: Available Options

    Available options The following accessories are available as options for your MICROMASTER MM420 Inverter. For more details please refer to the Reference Manual or contact your local Siemens sales office if you require assistance. • Additional RFI suppression filter •…

  • Page 105: Table 8-1 Class 1 — General Industrial

    Radio Frequency Electromagnetic Field, ENV 50 140 80-1000 MHz, 10 V/m, 80% AM, amplitude modulated power and signal lines Radio-frequency Electromagnetic Field, ENV 50 204 900 MHz, 10 V/m 50% duty pulse modulated cycle, 200 Hz repetition rate MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 106: Table 8-3 Class 3 — Filtered For Residential, Commercial And Light Industry

    The MICROMASTER inverters are intended exclusively for professional applications. Therefore, they do not fall within the scope of the harmonics emissions specification EN 61000-3-2. • Maximum mains supply voltage when filters are fitted is 460V. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 107: Table 8-4 Compliance Table

    Frame size A units 400-480 V with external Class A footprint filters 6SE6400-2FA00-6AD0 Class 3 – Filtered for residential, commercial and light industry 6SE6420-2U***-**A0 with Unfiltered units fitted with external Class B footprint filters. 6SE6400-2FB0*-***0 * denotes any value is allowed. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 108
    International English 8. SUPPLEMENTARY INFORMATION MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 109: A — Changing The Operator Panel

    APPENDIX A International English A — Changing the Operator Panel MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 110
    International English APPENDIX A MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 111: B — Removing Covers Frame Size A

    APPENDIX B International English B — Removing Covers Frame Size A » MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 112
    International English APPENDIX B MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 113: C — Removing Covers Frame Sizes B And C

    APPENDIX C International English C — Removing Covers Frame Sizes B and C MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 114
    International English APPENDIX C » MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 115: D — Removing ‘Y’ Cap Frame Size A

    APPENDIX D International English D — Removing ‘Y’ Cap Frame Size A LK 700 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 116
    International English APPENDIX D MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 117: E — Removing ‘Y’ Cap Frame Sizes B And C

    APPENDIX E International English E — Removing ‘Y’ Cap Frame Sizes B and C LK700 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 118
    International English APPENDIX E MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 119: F — User Parameter Settings

    P2264 P0731 52:3 P1133 P2265 r0752 P1134 r2266 r0754 P1135 P2271 r0755 P1200 r2272 P0756 P1210 r2273 P0757 P1215 P2280 P0758 P1216 P2285 P0759 P1217 P2291 P0760 P1232 P2292 P0761 P1233 r2294 P0771 P1236 P3900 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 120
    International English APPENDIX F MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 121: G — Applicable Standards

    Product Standard for Power Drive Systems EN61800-3. Underwriters Laboratories UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a pollution degree 2 ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 122
    International English APPENDIX G MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 123: H — List Of Abbreviations

    Fast Current Limitation IGBT Insulated Gate Bipolar Transistor Liquid Crystal Display Light Emitting Diode Proportional and Integral Programmable Logic Controller Positive Temperature Coefficient RCCB Residual Current Circuit breaker Residual Current Device Revolutions Per Minute Standard Display Panel MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 124
    International English APPENDIX H MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 125: Index

    BOP fitted · 40 Performance characteristics · 16 SDP fitted · 40 Power and motor connections · 22 Frame sizes single phase · 23 removing the Y Cap from frame size A · 115 Power and motor terminals MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 126
    & disposal · 9 warnings and faults states · 30 general · 7 System Parameters and Definitions · 48 operation · 9 repair · 9 transport & storage · 8 Water hazard · 19 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 127
    Date of Issue: A1 Should you come across any printing Company/Service Department errors when reading this publication, Address: please notify us on this sheet. Suggestions for improvement are also welcome. Telephone: __________ / Telefax: ________ / MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 128
    MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 129
    VIEW OF UNITS International English Frame Size A Frame Size B & C View of Unit Standard Display Panel fitted Power Terminal Connections Control Terminal Connections Access to “Y Cap“ MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 130
    Order Number *6SE6400-5AA00-0BP0* Drawing Number *G85139-K1790-U201-A2* A&D SD VM 4 © Siemens AG, 2000 Subject to change without prior notice Siemens Aktiengesellschaft Order No.: 6SE6400-5AA00-0BP0Operating Instructions Printed in UK. Date: October 2000…

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MICROMASTER

Operating Instructions

Issue A2

User Documentation

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Summary of Contents for Siemens Micromaster 420

  • Page 1
    MICROMASTER Operating Instructions Issue A2 User Documentation…
  • Page 3
    Overview Installation Commissioning MICROMASTER 420 Using the MICROMASTER 420 Operating Instructions System Parameters User Documentation Troubleshooting MICROMASTER 420 Specifications Supplementary Information Appendices Valid for Release Inverter Type Control Version MICROMASTER 420 October 2000 Index Issue: A2…
  • Page 4
    We welcome suggestions for improvement. MICROMASTER® is a registered trademark of Siemens. Siemens handbooks are printed on chlorine-free paper that has been produced from managed sustainable forests. No solvents have been used in the printing or binding process.
  • Page 5
    ♦ Getting Started Guide The Getting Started Guide is designed to give you quick access to all the basic information required to install and set up your MICROMASTER 420 for operation. ♦ Operating Instructions The Operating Instructions provide detailed information for installation and operation of your MICROMASTER 420.
  • Page 6: Using The

    Siemens. Contact address Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 7: Micromaster

    Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 420 Inverter and the equipment you connect to it. General Warnings ♦…

  • Page 8
    The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-4 on page 25, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 9
    EN 60204, 9.2.5.4) Repair Warnings ♦ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 10
    International English FOREWORD MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 11: Table Of Contents

    Ambient operating conditions ………………19 Mechanical Installation ………………..20 Electrical Installation ………………..21 Commissioning ………………….27 Front Panels for the MICROMASTER 420 …………..29 General operation ………………….. 34 Using the MICROMASTER 420 …………….37 Frequency Setpoint………………… 38 Command Sources (P0700) ………………38 OFF and braking Functions ………………

  • Page 12
    D — Removing ‘Y’ Cap Frame Size A ………………115 E — Removing ‘Y’ Cap Frame Sizes B and C …………….117 F — User Parameter Settings …………………. 119 G — Applicable Standards ………………….121 H — List of Abbreviations………………….123 Index ……………………..125 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 13
    Motor and Power Connections ………………23 Figure 2-4 Wiring Guidelines to Minimize the Effects of EMI …………. 25 Figure 3-1 Panels available for the MICROMASTER 420 Inverter ………… 29 Figure 3-2 Basic operation with SDP………………..30 Figure 3-3 Buttons on the Basic Operator Panel…………….31 Figure 3-4 Changing parameters via the BOP………………
  • Page 14
    MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 15: Overview

    OVERVIEW International English Overview This Chapter contains: A summary of the major features of the MICROMASTER 420 range. The MICROMASTER 420………………. 16 Features ……………………16 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 16: The Micromaster 420

    Comprehensive protective functions provide excellent inverter and motor protection. The MICROMASTER 420 with its default factory settings, is ideal for a large range of simple motor control applications. The MICROMASTER 420 can also be used for more advanced motor control applications via its comprehensive parameter lists.

  • Page 17: Installation

    General data relating to installation ♦ Dimensions of Inverter ♦ Wiring guidelines to minimize the effects of EMI ♦ Details concerning electrical installation General……………………18 Ambient operating conditions ………………19 Mechanical Installation ………………..20 Electrical Installation ………………..21 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 18: General

    Apply 25% of input voltage for 2 hours Increase volts to 50% for a further 2 hours Increase volts to 75% for a further 2 hours Increase volts to 100% for a further 2 hours Inverter ready for run signal MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 19: Ambient Operating Conditions

    Overheating Mount the inverter vertically to ensure optimum cooling. Additional ventilation may be required for horizontal mounting. Ensure that the inverter’s air vents are not obstructed. Allow 100 mm clearance above and below the inverter. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 20: Mechanical Installation

    4 washers M5 204 mm 8.03″ 245 mm Tightening 9.65″ torque (unit to cabinet) with washers fitted: 3 Nm 174 mm 185 mm 195 mm 6.85″ 7.28″ 7.68″ Figure 2-1 Drill pattern for MICROMASTER 420 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 21: Electrical Installation

    A type B RCD is used. The trip limit of the RCD is 300mA. The neutral of the supply is grounded. Only one inverter is supplied from each RCD. The output cables are less than 50m (screened) or 100m (unscreened). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 22
    To tighten up the power terminal screws use a 4 — 5 mm cross-tip screwdriver. Access to the power and motor terminals The procedure for accessing the power and motor terminals on the MICROMASTER 420 Inverter is illustrated in Appendices B and C. Please also refer to the photographs showing the Power Terminal connections and the Control Terminal connections on the inside of the back cover of this manual.
  • Page 23
    2. INSTALLATION International English N/L2 L/L1 (Ground) (Ground) Figure 2-2 MICROMASTER 420 Connection Terminals OPTIONAL FILTER (Class B only) CONTACTOR MICROMASTER MOTOR FUSE L/L1 N/L2 SINGLE PHASE TYPICAL INSTALLATION OPTIONAL FILTER CONTACTOR MICROMASTER MOTOR FUSE THREE PHASE Figure 2-3 Motor and Power Connections…
  • Page 24
    ♦ Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps Warning Safety regulations must not be compromised when installing inverters! MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 25
    Use suitable clips to fix motor and control cable screens securely to metal back plate Note To enhance the screening of the motor and control cables, the optional Gland Plate can be used (not shown in Figure 2-4). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 26
    International English 2. INSTALLATION MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 27: Commissioning

    Basic Operator Panel (BOP) ♦ An 8-step guide at the end of the Chapter, which provides a simple procedure for changing parameters Front Panels for the MICROMASTER 420 …………..29 General operation ………………….. 34 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 28
    Only qualified personnel may enter settings in the control panels. Particular attention must be paid to safety precautions and warnings at all times. The MICROMASTER 420 is supplied with a Status Display Panel (SDP) and default parameter settings that cover the following requirements: ♦…
  • Page 29: Front Panels For The Micromaster 420

    Front Panels for the MICROMASTER 420 Front panels The front panels shown below are available for use with the MICROMASTER 420 Inverters. The panel on the left is supplied with the inverter as standard and is referred to as the Status Display Panel (SDP). The Basic Operator Panel (BOP) and Advanced Operator Panel (AOP) are available as options.

  • Page 30: Table 3-2 Default Settings For Operation Using The Bop

    Commissioning with the Basic Operator Panel (BOP) The Basic Operator Panel (BOP), which is available as an option, provides access to the inverter parameters and enables you to customize the settings of your MICROMASTER 420. The BOP can be used to configure several MICROMASTER 420 150.00 Inverters.

  • Page 31: Figure 3-3 Buttons On The Basic Operator Panel

    To change the Frequency Setpoint via the BOP set P1000 = 1. Pressing this button decreases the displayed value. Decrease value To change the Frequency Setpoint via the BOP set P1000 = 1. Figure 3-3 Buttons on the Basic Operator Panel MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 32: Figure 3-4 Changing Parameters Via The Bop

    Note — Busy Message In some cases — when changing parameter values — the display on the BOP shows » — — — -«. This means the inverter is busy with tasks of higher priority. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 33: Figure 3-5 Typical Motor Rating Plate Example

    Figure 3-6. 1 kΩ Figure 3-6 Motor Overload PTC Connection Note: To enable the trip function, set parameter P0701, P0702 or P0703 = 29. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 34: General Operation

    (P0005 = 21) the corresponding setpoint is displayed approximately every 1.0 seconds while the inverter is stopped. 3. The inverter is programmed at the factory for standard applications on Siemens four- pole standard motors that have the same power rating as the inverters. When using other motors it is necessary to enter the specifications from the motor’s rating plate.

  • Page 35
    3. When the inverter reaches 50 Hz, press the ‘DOWN’ Button. Motor speed and display is decreased. 4. Change the direction of rotation with the FORWARD / REVERSE Button. 5. The red button STOPS the motor. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 36
    AOUT + 12 0-20mA AOUT — Serial Link (RS485) The Analogue input circuit can be alternatively configured to provide an additional digital input (DIN4) as shown. DIN4 – 0V (Isolated) Figure 3-7 Inverter block diagram MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 37: Using The Micromaster 420

    4. USING THE MICROMASTER 420 International English Using the MICROMASTER 420 This Chapter contains: ♦ An explanation of the various methods of controlling your inverter Frequency Setpoint………………… 38 Command Sources (P0700) ………………38 OFF and braking Functions ………………39 Control Modes (P1300)………………..40 Faults and warnings………………..

  • Page 38: Frequency Setpoint

    International English 4. USING THE MICROMASTER 420 Warnings ♦ When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. ♦ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment.

  • Page 39: Off And Braking Functions

    4. USING THE MICROMASTER 420 International English Reversing the motor Standard Terminal 6 (DIN 2) Options see P0700 to P0704 OFF and braking Functions 4.3.1 OFF1 This command (produced by canceling the ON command) causes the inverter to come to a standstill at the selected ramp-down rate.

  • Page 40: Control Modes (P1300)

    P1236 Control Modes (P1300) The various modes of operation of the MICROMASTER 420 control the relationship between the speed of the motor and the voltage supplied by the inverter. There are four modes of operation:…

  • Page 41: System Parameters

    ♦ An in-depth description of what the parameter actually does Overview of MICROMASTER System Parameters ..Error! Bookmark not defined. Introduction to MICROMASTER System Parameters… Error! Bookmark not defined. System Parameters and Definitions ……Error! Bookmark not defined. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 42: Overview Of Micromaster System Parameters

    The MM420 is therefore delivered with the following default settings: ♦ Motor Parameters to suit a Siemens 4 pole motor to match the drive power and voltage. ♦ Setpoint control from the Analog input; 0 – 10V corresponding to 0 to 50 Hz or 0 to 60 Hz (North America).

  • Page 43: Introduction To Micromaster System Parameters

    ♦ If an attempt is made to change a parameter that cannot be changed in this status, for example, cannot be changed whilst running or can only be changed in quick commissioning, then will be displayed. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 44
    Reset to Factory default To reset all parameters to the factory default settings; the following parameters should be set as follows: 1. Set P0010=30. 2. Set P0970=1. Note The reset process takes approximately 10 seconds to complete. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 45
    0340 Calculation of motor parameters 0350 Stator resistance, line-to-line 0611 Motor I t time constant 0614 Motor I t overload warning level 0640 Motor overload factor 1910 Select motor data identification 1912 Identified stator resistance MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 46
    0010 Commissioning Parameter filter 0010 Commissioning Parameter filter 0918 Profibus address 0947 Last fault code 0927 Parameters changeable via 2110 Warning history 2000 Reference frequency 2197 CO/BO: Status word 1 monitor 2010 USS baud rate 2011 USS address MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 47
    PI: tranducer type 2272 CO: PI scaled feedback signal 2273 CO: PI error 2280 PI: proportional gain 2285 PI: integral time 2291 PI: output upper limit 2292 PI: output lower limit 2294 CO: PI output MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 48: System Parameters And Definitions

    “User defined parameter list – see P0013 (Level 3) for details on use” “Standard”: allows access into most frequently used parameters “Extended”: allows extended access to inverter I/O functions “Expert”: for expert use only. “Service”: only for use by authorized service personnel –password protected. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 49
    Quick Commissioning Factory setting Notes: This parameter must be reset to 0 before the inverter will run (Automatic when P3900 ≠ 0 (default)). The accessible parameters are also affected by the User Access Level parameter (P0003). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 50
    P0040. P0040 Reset energy consumption meter Resets energy consumption display to zero. Possible Settings: 0 = No reset 1 = Reset r0039 to 0 Note: Reset occurs when “P” is pressed. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 51
    Inverter overload Notes: The individual status bits can be configured to the digital output using P0731. To enable the user to read the relevant parameter bits display, refer to the diagram below: > & » MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 52
    Actual frequency ≥ setpoint Bit 6 Voltage < threshold Bit 7 Voltage > threshold Bit 8 Bit 9 reserve PI frequency < threshold Bit A Bit b PI saturation Note: Refer to the bitmap diagram on page 51. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 53
    Rated drive power [kW] or [hp] Displays the nominal motor power rating, which can be supplied by the inverter. Note: The display will be in kW or hp dependent on the setting of P0100 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 54
    Υ Υ Υ Υ = = = = 440-480 95.75% == == == ==∆/Υ ∆/Υ ∆/Υ ∆/Υ= = = = 220-240/380-420 V 45kg P0344 11.1-11.3 A 19.7-20.6/11.4-11.9 A P0308 P0311 P0309 Note: This parameter can only be changed when P0010=1. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 55
    This parameter is only visible when P0100 = 1, i.e. when the motor power is entered in hp. Note: A setting of 0 will cause the value to be calculated internally. P0310 Motor frequency rating [50] ‘ ’ Nominal motor frequency (Hz) from rating plate — see diagram P0304 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 56
    The value entered in P0350 is the one from the method last used. P0611 Motor I t time constant 16000 [***] Defines motor thermal time constant and is automatically calculated from the motor data (P0340). Note: Larger number increases time taken for calculated motor temperature to change. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 57
    29 External trip 33 Disable additional setpoint (defined in P1000) 99 Enable BICO parameterization – for expert use only Can only be reset via P0700 or P3900 = 1, 2 or factory setting P0970 = 1 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 58
    29 External trip 33 Disable additional setpoint (defined in P1000) Enable BICO parameterization – for expert use only Can only be reset via P0700 or P3900 = 1, 2 or factory setting P0970 = 1. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 59
    Bit 01 «Digital input 2» 0 OFF 1 Active Bit 02 «Digital input 3» 0 OFF 1 Active Bit 03 «Digital input 4 (Via AIN)» 1 Active Note When the signal is active the segment is lit. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 60
    Controller output at lower limit (P2291) Closed Open Note These are the most common settings. Other settings are possible in Expert mode. r0752 Analog input voltage Displays the smohthed analog input value in volts before the characteristic block MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 61
    When monitoring is enabled and a deadband is defined (P0761), a fault condition will be generated (F0080) when the analog input voltage falls below 50% of the deadband voltage. Note: This function is disabled if the analog scaling block (see P0757 – P0760) is programmed to output negative setpoints. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 62
    Value X2 of analog input scaling Sets value of X2 as described in P0757 [10] ‘•’ P0760 Value Y2 of analog input scaling -99999 99999 Sets value of Y2 as described in P0757 [100] ‘•’ MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 63
    P0758 = -100% P0761 = 0.1 (0.1V either side of center) P2000 = 50Hz Note: Fmin (P1080) should be zero when using center zero setup. There is no hysteresis at the end of the dead band MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 64
    Defines x2 of output characteristic P0780 Value Y2 of analog output characteristics [20] ‘•’ Defines y2 of output characteristic P0781 Analog output deadband ‘•’ Sets the width of a dead-band in mA for the analog output. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 65
    E.g. if you want to set value 15, you will need to set the display to indicate 15 in Binary (with the separating bars in-between “b — — n n” or if you wanted to set 11 – “b — — r n” etc. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 66
    Index 2 is only used if a 2 fault occurs before the 1 is acknowledged. P0970 Factory reset Resets all parameters to their default values. To do this, you need to set P0010=30, then P0970=1 P0100 is set according DIP Switch setting MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 67
    The most common settings are: Keypad (Motor potentiometer) setpoint Analog input Fixed frequency setpoint USS via RS232 USS via RS485 terminals Optional Communication Board Other settings including an additional setpoint can be selected using the table above. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 68
    P1002 Fixed frequency 2 -650 ‘ • ’ Defines fixed frequency setpoint 2 See description for P1001 P1003 Fixed frequency 3 -650 [10] ‘ • ’ Defines fixed frequency setpoint 3 See description for P1001 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 69
    Reverse direction is allowed – it is possible to change motor direction using the keypad (Motor potentiometer) setpoint (increase / decrease frequency either by using digital inputs or keypad up / down buttons) Reverse direction inhibited MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 70
    JOG ramp-up time [10] ‘•’ Sets ramp-up time. This is the time used while jogging or when the function “use jog ramp times” is activated. f (Hz) f max (P1082) time (s) Jog Ramp up time (P1060) MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 71
    3 x the nominal rating plate motor frequency. The maximum frequency can be exceeded if either of the following is active: Slip compensation (f slip comp max Flying restart slip nom MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 72
    Notes Setting the ramp-down time too short can cause the inverter to trip (overvoltage (F0002) / overcurrent (F0001)). Changes to the ramp-up or ramp-down times are not active until confirmed by pressing the P key. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 73
    Defines smoothing time at end of ramp-up as shown in P1130. P1132 Ramp-down initial rounding time ‘•’ Defines smoothing time at start of ramp-down as shown in P1130. P1133 Ramp-down final rounding time ‘•’ Defines smoothing time at end of ramp-down as shown in P1130. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 74
    Defines continuous smoothing (default) or discontinuous smoothing as a response to OFF commands or setpoint reduction. The total smoothing time must be set > 0s; otherwise this parameter will have no effect. Possible settings: Continuous Discontinuous freq Continuous Discontinuous Stop Time MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 75
    Once this happens, the motor will run up to its setpoint using the normal ramp time. Note: Settings 1 to 3 search in both directions. In order to search only in direction of setpoint it is necessary to set 4 to 6. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 76
    The brake relay opens at Point 1 if enabled using P0731. The brake relay closes at Point 2. P1216 Holding brake release delay Defines the time at which the inverter runs at f before ramping up at point 1 (as shown in P1215 diagram). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 77
    Increasing the value will generally improve braking performance; however, if you set the value too high, an overvoltage trip may result. Possible settings: Compound braking disabled 1 – 250 Level of DC braking current defined as a % of motor rated current (P0305) MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 78
    Controls the relationship between the speed of the motor and the voltage supplied by the inverter. Possible values Linear V/f (default) FCC(Flux Current Control) – maintains motor flux current for improved efficiency Quadratic V/f – suitable for centrifugal fans/pumps Multi-point V/f (programmable – in Expert Mode only. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 79
    ♦ The achievable boost value is limited by the setting in P0640. ♦ Increasing the Boost Levels increases the heating of the motor especially at standstill. ♦ Σ Boosts < 300/I mot * R S MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 80
    ON command and is active until setpoint is reached for the 1 time. This is useful for starting loads with high inertia. V Max V Max V Nom (P0304) Normal V/f P1312 F Nom F Max (P0310) (P1082) MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 81
    4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 14 kHz 16 kHz Power 0.37 0.55 0.75 10.2 10.2 13.2 13.2 13.2 13.2 18.4 18.4 13.2 13.2 26.0 26.0 17.9 17.9 13.5 13.5 10.4 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 82
    Identified stator resistance Displays measured stator resistance value (line-to-line) in Ohms (measured using P1910 = Ohms 1 or 2). P2000 Reference frequency [***] Full-scale frequency setting used by serial link, analog I/O. This corresponds to 4000H. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 83
    If a warning is active, the keypad will be flashing: the LED’s indicate warning status. If an AOP is in use, the display shows active Warning history and text. Indices 0 and 1are not stored. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 84
    P1 control can lead to instabilities. Note 4 In level 3, the PI controller source enable can also come from the digital inputs in settings 722.0 to 722.2 for DIN1 – DIN3 or any other BICO source. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 85
    Fixed PI setpoint 3 -130 [20] ‘•’ Refer to the description in P2201 for Fixed Setpoint 1. P2204 Fixed PI setpoint 4 -130 [30] ‘•’ Refer to the description in P2201 for Fixed Setpoint 1. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 86
    BOP or by setting P0702 or P0703 to 13 and 14. r2250 CO: Source of PI setpoint -130 Displays the active digital PI setpoint in %. [10.00] ‘•’ P2253 CI: PI setpoint 2248.0 ‘•’ MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 87
    The PI ramp time is only effective on the PI setpoint and only active when the PI setpoint is changed, or when a RUN command is given (when the PI uses this ramp to reach its value from 0%). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 88
    P756 – P760. Note 2 Refer to “Using BICO” description for further details of other settings. P2265 PI: feedback filter timeconst. ‘•’ Defines PI feedback filter time constant. r2266 CO: PI feedback Displays PI feedback signal MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 89
    If the P term is set to 0 the I term acts on the square of the error signal. P2285 PI: integral time ‘•’ Allows the User to set the PI controller integral time constant. Refer to P2280 above for detail. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 90
    Calculates a variety of motor parameters – overwriting previous values, including P0344 (motor weight), P0350 (Level 3) stator resistance), P0346 (Level 3, magnetization time) and P0347 ((Level 3 demagnetization time), P2000 (reference frequency), P2002 (reference current). MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 91: Troubleshooting

    ♦ A list of the fault codes that may appear on the display of the BOP. The cause and recommended corrective action are indicated for each fault code listed. Troubleshooting with the Status Display Panel…………92 Troubleshooting with the Basic Operator Panel…………93 MICROMASTER 420 fault codes …………….94 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 92: Troubleshooting With The Status Display Panel

    6. TROUBLESHOOTING Warnings ♦ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 93: Troubleshooting With The Basic Operator Panel

    P to reset the inverter to the factory default parameter values. Now use a switch between terminals 5 and 8 on the control board. The drive should now run to the defined setpoint by analogue input. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 94: Micromaster 420 Fault Codes

    International English 6. TROUBLESHOOTING MICROMASTER 420 fault codes In the event of a failure, the inverter switches off and a fault code appears on the display. Table 6-2 MICROMASTER 420 Fault Codes Fault Code Description Possible Causes Diagnosis & Remedy…

  • Page 95
    2 — Some of the control board tests have failed 4 — Some of the functional tests have failed 8 — Some of the IO module tests have failed. Vector only 16 — The Internal Ram has failed its check on power-up MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 96: Table 6-3 Micromaster 420 Warning Codes

    International English 6. TROUBLESHOOTING Table 6-3 MICROMASTER 420 Warning Codes Warning Description Possible Cause Diagnosis & Remedy Code A0501 Current Limit 1. Check whether the motor power corresponds to the inverter power. 2. Check that the cable length limits have not been exceeded.

  • Page 97
    A0923 JOG right and JOG left JOG right and JOG left signals Make sure that JOG right and JOG signals active active together left signals are not applied simultaneously MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 98
    International English 6. TROUBLESHOOTING MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 99: Micromaster 420 Specifications

    7. MICROMASTER 420 SPECIFICATIONS International English MICROMASTER 420 Specifications Table 7-1 MICROMASTER 420 Specifications 230 V Single Phase MICROMASTER Inverters (with built in Class A Filter) Order No. (6SE6420-2AB) 11-2AA0 12-5AA0 13-7AA0 15-5AA0 17-5AA0 21-1BA0 21-5BA0 22-2BA0 23-0CA0 Input voltage range…

  • Page 100
    International English 7. MICROMASTER 420 SPECIFICATIONS 230 V Three Phase MICROMASTER Inverters (unfiltered) Order No. (6SE6420-2UC) 24-0CA0 25-5CA0 Input voltage range 3AC 200V — 240V +10% -10% Motor output rating kW (hp) 4 (5) 5.5 (7.5) Output KVA Output current Max. A 17.5…
  • Page 101: Table 7-2 Micromaster Performance Ratings

    7. MICROMASTER 420 SPECIFICATIONS International English Table 7-2 MICROMASTER Performance Ratings Feature Specification 200 to 240 V ± 10% 1AC Mains Operating Voltage 200 to 240 V ± 10% 3AC 380 to 480 V ± 10% 3AC 200 to 240 V ± 10% 1AC Power Ranges 0.12kW –…

  • Page 102: Table 7-4 Micromaster 420 Fuses — Sizes And Types

    International English 7. MICROMASTER 420 SPECIFICATIONS Table 7-4 MICROMASTER 420 Fuses – Sizes and Types Inverter Power Inverter Voltage Inverter Filter Frame Inverter Order Standard (kW) Power (hp) Class Size Number (MLFB) Fuses 0.12 0.16 230 1ph Unfiltered FS A…

  • Page 103: Supplementary Information

    8. SUPPLEMENTARY INFORMATION International English Supplementary Information This Chapter contains: Supplementary information. Available options …………Error! Bookmark not defined. Electro-Magnetic Compatibility (EMC) ……Error! Bookmark not defined. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 104: Available Options

    Available options The following accessories are available as options for your MICROMASTER MM420 Inverter. For more details please refer to the Reference Manual or contact your local Siemens sales office if you require assistance. • Additional RFI suppression filter •…

  • Page 105: Table 8-1 Class 1 — General Industrial

    Radio Frequency Electromagnetic Field, ENV 50 140 80-1000 MHz, 10 V/m, 80% AM, amplitude modulated power and signal lines Radio-frequency Electromagnetic Field, ENV 50 204 900 MHz, 10 V/m 50% duty pulse modulated cycle, 200 Hz repetition rate MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 106: Table 8-3 Class 3 — Filtered For Residential, Commercial And Light Industry

    The MICROMASTER inverters are intended exclusively for professional applications. Therefore, they do not fall within the scope of the harmonics emissions specification EN 61000-3-2. • Maximum mains supply voltage when filters are fitted is 460V. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 107: Table 8-4 Compliance Table

    Frame size A units 400-480 V with external Class A footprint filters 6SE6400-2FA00-6AD0 Class 3 – Filtered for residential, commercial and light industry 6SE6420-2U***-**A0 with Unfiltered units fitted with external Class B footprint filters. 6SE6400-2FB0*-***0 * denotes any value is allowed. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 108
    International English 8. SUPPLEMENTARY INFORMATION MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 109: A — Changing The Operator Panel

    APPENDIX A International English A — Changing the Operator Panel MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 110
    International English APPENDIX A MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 111: B — Removing Covers Frame Size A

    APPENDIX B International English B — Removing Covers Frame Size A » MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 112
    International English APPENDIX B MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 113: C — Removing Covers Frame Sizes B And C

    APPENDIX C International English C — Removing Covers Frame Sizes B and C MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 114
    International English APPENDIX C » MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 115: D — Removing ‘Y’ Cap Frame Size A

    APPENDIX D International English D — Removing ‘Y’ Cap Frame Size A LK 700 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 116
    International English APPENDIX D MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 117: E — Removing ‘Y’ Cap Frame Sizes B And C

    APPENDIX E International English E — Removing ‘Y’ Cap Frame Sizes B and C LK700 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 118
    International English APPENDIX E MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 119: F — User Parameter Settings

    P2264 P0731 52:3 P1133 P2265 r0752 P1134 r2266 r0754 P1135 P2271 r0755 P1200 r2272 P0756 P1210 r2273 P0757 P1215 P2280 P0758 P1216 P2285 P0759 P1217 P2291 P0760 P1232 P2292 P0761 P1233 r2294 P0771 P1236 P3900 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 120
    International English APPENDIX F MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 121: G — Applicable Standards

    Product Standard for Power Drive Systems EN61800-3. Underwriters Laboratories UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a pollution degree 2 ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 122
    International English APPENDIX G MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 123: H — List Of Abbreviations

    Fast Current Limitation IGBT Insulated Gate Bipolar Transistor Liquid Crystal Display Light Emitting Diode Proportional and Integral Programmable Logic Controller Positive Temperature Coefficient RCCB Residual Current Circuit breaker Residual Current Device Revolutions Per Minute Standard Display Panel MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 124
    International English APPENDIX H MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 125: Index

    BOP fitted · 40 Performance characteristics · 16 SDP fitted · 40 Power and motor connections · 22 Frame sizes single phase · 23 removing the Y Cap from frame size A · 115 Power and motor terminals MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…

  • Page 126
    & disposal · 9 warnings and faults states · 30 general · 7 System Parameters and Definitions · 48 operation · 9 repair · 9 transport & storage · 8 Water hazard · 19 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 127
    Date of Issue: A1 Should you come across any printing Company/Service Department errors when reading this publication, Address: please notify us on this sheet. Suggestions for improvement are also welcome. Telephone: __________ / Telefax: ________ / MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 128
    MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 129
    VIEW OF UNITS International English Frame Size A Frame Size B & C View of Unit Standard Display Panel fitted Power Terminal Connections Control Terminal Connections Access to “Y Cap“ MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0…
  • Page 130
    Order Number *6SE6400-5AA00-0BP0* Drawing Number *G85139-K1790-U201-A2* A&D SD VM 4 © Siemens AG, 2000 Subject to change without prior notice Siemens Aktiengesellschaft Order No.: 6SE6400-5AA00-0BP0Operating Instructions Printed in UK. Date: October 2000…

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Siemens Micromaster 420: Troubleshooting Faults and Alarms

A blog we posted earlier this week about the Micromaster 420 troubleshooting referenced the Faults and Alarms list for the Micromaster series, so we decided that it would make sense to make the list of Micromaster 420 Faults and Alarms directly available. This is from the corresponding manual for the Micromaster 420 series, but it is buried within the manual which most people most likely don’t even have. Hopefully, this helps with your troubleshooting of Siemens drive fault codes and alarms.

Be sure to also check out our list of Siemens Micromaster 440 fault codes and our article touching on Siemens Simodrive E/R Module Fault Troubleshooting, along with other Siemens series coverage.

If you’re looking to purchase a Siemens Micromaster drive, view our 420 Micromaster Drives in stock. For more information or to request a quote, please call 800-691-8511 or email sales@mroelectric.com. We also provide pre-priced Micromaster 420 Repairs.

MICROMASTER 420 Fault Messages

In the event of a failure, the inverter switches off and a fault code appears on the
display.
NOTE
To reset the fault code, one of three methods listed below can be used:
1. Cycle the power to the drive.
2. Press the   button on the BOP or AOP.
3. Via Digital Input 3 (default setting)

Fault Possible  Causes Diagnose & Remedy Reaction
F0001
Overcurrent
•    Motor power does not correspond
to the inverter power
•    Motor lead short circuit
•    Earth fault
Check the following:
1.     Motor power (P0307) must correspond to inverter power (P0206)
2.     Cable length limits must not be exceeded
3.     Motor cable and motor must have no short- circuits or earth faults
4.     Motor parameters must match the motor in use
5.     Value of stator resistance (P0350) must be correct
6.     Motor must not be obstructed or overloaded
•    Increase the ramp time
•    Reduce the boost level
OFF2
F0002
Overvoltage
•      DC-link voltage (r0026) exceeds
trip level (P2172)
•      Overvoltage can be caused
either by too high main supply
voltage or if motor is in regenerative mode
•    Regenerative mode can be cause
by fast ramp downs or if the
motor is driven from an active load
Check the following:
1.     Supply voltage (P0210) must lie within limits indicated on rating plate
2.     DC-link voltage controller must be enabled
(P1240) and parameterized properly
3.     Ramp-down time (P1121) must match inertia of load
OFF2
F0003
Undervoltage
•      Main supply failed
•    Shock load outside specified
limits
Check the following:
1.   Supply voltage (P0210) must lie within limits indicated on rating plate
2.   Supply must not be susceptible to temporary failures or voltage reductions
OFF2
F0004
Inverter Over- temperature
•    Ambient temperature outside of
limits,
•    Fan failure
Check the following:
1.     Fan must turn when inverter is running
2.     Pulse frequency must be set to default value
3.     Air inlet and outlet points are not obstructed Ambient temperature could be higher than specified for the inverter
OFF2
F0005
Inverter I2t
•      Inverter overloaded
•    Duty cycle too demanding
•    Motor power (P0307) exceeds
inverter power capability (P0206)
Check the following:
1.     Load duty cycle must lie within specified limits
2.     Motor power (P0307) must match inverter power (P0206)
OFF2
F0011
Motor Over- temperature I2t
•      Motor overloaded
•      Motor data incorrect
•      Long time period operating at
low speeds
1.     Check motor data
2.     Check loading on motor
3.     Boost settings too high
(P1310,P1311, P1312)
4.     Check parameter for motor  thermal time constant
5.     Check parameter for motor I2t warning level
OFF1
F0041
Stator resistance measurement failure
Stator resistance measurement failure 1.   Check if the motor is connected to the inverter
2.   Check that the motor data has
been entered correctly
OFF2
F0051
Parameter
EEPROM Fault
Reading or writing of the non-volatile parameter storage has failed 1.   Factory reset and new parameterization
2.   Change inverter
OFF2
F0052
Powerstack
Fault
Reading of the powerstack information has failed or the data is
invalid
Change inverter OFF2
F0060
Asic  Timeout
Internal communications failure 1.   Acknowledge fault
2.   Change inverter if repeated
OFF2
F0070
Communicatio ns board setpoint error
No setpoint received from
communications board during telegram off time
1.   Check connections to the
communications board
2.   Check the master
OFF2
F0071
No Data for USS (RS232 link) during Telegramm  Off Time
No response during telegram off time
via USS (BOP link)
1.   Check connections to the
communications board
2.   Check the master
OFF2
F0072
No Data from USS (RS485 link) during Telegram  Off Time
No response during telegram off time
via USS (COM link)
1.   Check connections to the
communications board
2.   Check the master
OFF2
F0080
Analogue input  – lost input  signal
•     Broken wire
•   Signal out of limits
Check connection to analogue input OFF2
F0085
External  Fault
External fault is triggered via terminal
inputs
Disable terminal input for fault trigger OFF2
F0101
Stack
Overflow
Software error or processor failure 1.   Run self test routines
2.   Change inverter
OFF2
F0221
PI Feedback below  mini- mum value
PID Feedback below minimum value
P2268
1.   Change value of P2268
2.   Adjust feedback gain
OFF2
F0222
PI Feedback above maximum
value
PID Feedback above maximum value
P2267
1.   Change value of P2267
2.   Adjust feedback gain
OFF2
F0450
(Service mode only)
BIST Tests
Failure
Fault value
1    Some of the power section tests have failed
2    Some of the control board tests have failed
4    Some of the functional tests
have failed
8    Some of the IO module tests have failed
16  The Internal RAM has failed its check on power-up
1.   Inverter may run but certain
actions will not function correctly
2.   Replace inverter
OFF2

 MICROMASTER 420 Alarm Messages

Fault Possible Causes Diagnose  & Remedy Reaction
A0501
Current  Limit
•     Motor power does not
correspond to the inverter power
•     Motor leads are too short
•   Earth faults
1.     Check whether the motor power
corresponds to the inverter power
2.     Check that the cable length limits have not been exceeded
3.     Check motor cable and motor for short- circuits and earth faults
4.     Check whether the motor parameters
correspond with the motor being used
5.     Check the stator resistance
6.     Increase the ramp-up-time
7.   Reduce the boost
8.   Check whether the motor is obstructed or overloaded
A0502
Overvoltage limit
•   Mains supply too high
•   Load regenerative
•   Ramp-down time too short
1.     Check that mains supply voltage is within allowable range
2.     Increase ramp down times
Note:
Vdc-max controller is active, ramp-down times will be automatically increased
A0503
Undervoltage
Limit
•   Mains supply too low
•   Short mains interruption
Check main supply voltage (P0210)
A0504
Inverter  Over- temperature
Warning level of inverter heat-sink
temperature (P0614) is exceeded, resulting in pulse frequency reduction and/or output frequency reduction (depending on parametrization in (P0610)
1.     Check if ambient temperature is within
specified limits
2.     Check load conditions and duty cycle
3.   Check if fan is turning when drive is running
A0505
Inverter  I2t
Warning level is exceeded; current
will be reduced if parameterized
(P0610 = 1)
Check if duty cycle is within specified limits
A0506
Inverter  Duty
Cycle
Heatsink temperature and thermal junction model are outside of
allowable range
Check if duty cycle are within specified limits
A0511
Motor  Over- temperature I2t
Motor overloaded Check the following:
1.     P0611 (motor i2t time constant) should be set to appropriate value
2.     P0614 (Motor i2t overload warning level)
should be set to suitable level
3.     Are long periods of operation at low speed occuring
4.     Check that boost settings are not too high
A0541
Motor  Data Identification Active
Motor data identification (P1910)
selected or running
Wait until motor identification is finished
A0600
RTOS Overrun
Warning
Software error    
A0700
CB warning 1
CB (communication board) specific See CB user manual
A0701
CB warning 2
CB (communication board) specific See CB user manual
A0702
CB warning 3
CB (communication board) specific See CB user manual
A0703
CB warning 4
CB (communication board) specific See CB user manual
A0704
CB warning 5
CB (communication board) specific See CB user manual
A0705
CB warning 6
CB (communication board) specific See CB user manual
A0706
CB warning 7
CB (communication board) specific See CB user manual
A0707
CB warning 8
CB (communication board) specific See CB user manual
A0708
CB warning 9
CB (communication board) specific See CB user manual
A0709
CB warning 10
CB (communication board) specific See CB user manual
A0710
CB communi- cation  error
Communication with CB (communication board) is lost Check CB hardware
A0711
CB configu- ration  error
CB (communication board) reports a
configuration error
Check CB parameters
A0910
Vdc-max controller de- activated
Vdc max controller has been de-
activated, since controller is not capable of keeping DC-link voltage (r0026) within limits (P2172)
•     Occurs if main supply voltage
(P0210) is permanently too high
•     Occurs if motor is driven by an
active load, causing motor to
goes into regenerative mode
•   Occurs at very high load inertias,
when ramping down
Check the following:
1.     Input voltage (P0756) lies within range?
2.     Load must match
In certain cases apply braking resistor
A0911
Vdc-max controller active
Vdc max controller is active; so ramp- down times will be increased
automatically to keep DC-link voltage
(r0026) within limits (P2172)
1. Check parameter inverter input voltage
2. Check ramp-down times
A0912
Vdc-min controller active
Vdc min controller will be activated if
DC-link voltage (r0026) falls below minimum level (P2172)
•     The kinetic energy of the motor
is used to buffer the DC-link
voltage, thus causing deceleration of the drive!
•     So short mains failures do not
necessarily lead to an
undervoltage trip
 
A0920
ADC parameters not set properly
ADC parameters should not be set to
identical values, since this would produce illogical results.
•     Index 0:            Parameter
settings for output
identical
•     Index 1:            Parameter
settings for input
identical
•     Index 2:            Parameter
settings for input do not
correspond to ADC type
Analogue input parameters should not be set to
the same value as each other
A0921
DAC parameters not set
properly
DAC parameters should not be set to identical values, since this would
produce illogical results.
•     Index 0: Parameter settings for
output identical
•     Index 1: Parameter settings for
input identical
•     Index 2: Parameter settings for
output do not correspond to DAC type
Analogue Output parameters should not be set to the same value as each other
A0922
No load applied  to inverter
•     No Load is applied to the inverter
•     As a result, some functions may
not work as under normal load
conditions
Low output voltage eg when 0 boost applied at 0 Hz
1.   Check that load is applied to the inverter
2.   Check motor parameters correspond to motor attached
3.   As a result, some functions may not work correctly, because there is no normal load condition
A0923
Both JOG Left and JOG Right are requested
Both JOG right and JOG left
(P1055/P1056) have been requested. This freezes the RFG output frequency at its current value. JOG right and JOG left signals active together
Make sure that JOG right and JOG left signals are not applied simultaneously

Troubleshooting with the BOP

Warnings and faults are displayed on the BOP with Axxx and Fxxx respectively. The individual messages are shown in the Parameter list.

If the motor fails to start when the ON command has been given:

  •  Check that P0010 = 0. ¾ Check that a valid ON signal is present.
  •  Check that P0700 = 2 (for digital input control) or P0700 = 1 (for BOP control).
  •  Check that the setpoint is present (0 to 10V on Terminal 3) or the setpoint has been entered into the correct parameter, depending upon the setpoint source (P1000). See the Parameter List for further details.

If the motor fails to run after changing the parameters, set P0010 = 30 then P0970 = 1 and press P to reset the inverter to the factory default parameter values. Now use a switch between terminals 5 and 8 on the control board. The drive should now run to the defined setpoint by analogue input.

Fault Messages

In the event of a failure, the inverter switches off and a fault code appears on the display. NOTE: To reset the fault code, one of three methods listed below can be used:

  1. Cycle the power to the drive.
  2. Press the Fn button on the BOP or AOP.
  3.  Via Digital Input 3 (default setting)

Fault messages are stored in parameter r0947 under their code number (e.g. F0003 = 3). The associated error value is found in parameter r0949. The value 0 is entered if a fault has no error value. It is furthermore possible to read out the point in time that a fault occurred (r0948) and the number of fault messages (P0952) stored in Parameter r0947.

Alarm messages are stored in parameter r2110 under their code number (e.g. A0503 = 503) and can be read out from there.

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