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SINUMERIK 840C

SIMODRIVE 611-D

Diagnostics Guide

09.2001 Edition

User Documentation

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Summary of Contents for Siemens Sinumerik 840C

  • Page 1
    SINUMERIK 840C SIMODRIVE 611-D Diagnostics Guide 09.2001 Edition User Documentation…
  • Page 3
    Alarms Diagnostics on the PLC SINUMERIK 840C SIMODRIVE 611–D Error Display on CPU Diagnostics Guide Errors with Function Macros Parameterization Errors Spindle/Axis Valid for Control Drive SINUMERIK 840C/CE SIMODRIVE 611–D (Standard/Export version) Software Version Software Version 09.2001 Edition…
  • Page 4
    , SINUMERIK and SIMODRIVE are trademarks of Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly. Other functions not decribed in this documentation might be executable in the control. This does not, however, represent an…
  • Page 5
    Notice This warning notice means that an undesired event or an undesired state can result if the appropriate notices are not observed.  Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 6
    12/93  Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 7: Table Of Contents

    Contents Alarms …………..1–1 Alarm groups .

  • Page 9
    MMC alarms do not interrupt an active NC program. The alarms are acknowledged automatically provided the correct sequence of operations is adhered to or via softkeys.  1–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 10: Table Of Contents

    20000 to 20309 Spindle-specific alarms 100000 to 169999 MMC alarms 200000 to 209999 PLC dialogs 210000 to 219999 Free area 300000 to 399999 611D alarms  1–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 11: Alarm Numbers/Cancellation Of Alarms

    POWER ON means switching off the control and switching it on again. Please note the information provided by the machine tool manufacturer.  1–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 12
    5 characters for ordinal number max. 100 characters The ordinal number shows the order (for two-line alarm) in which the alarms have occurred. max. 6 characters for alarm number  1–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 13: Display Of The Alarms In The Alarm Line

    Type C: Machine Parameter Programm. Services Diagnosis 6000 Hydraulic oil min. max. 4 characters for alarm number max. 47 characters for explanatory text (for single-line alarm)  1–5 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 14
    There are 3 types of dialog box: Dialog box with The dialog must be acknowledged from a configured application. empty softkey bar Fig. 1.1 Example 1 dialog box  1–6 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 15: Display Of The Alarms As Dialog Box

    The dialog box can either be acknowledged with the OK key or it can be OK softkey and with the HIDE softkey without being acknowledged. HIDE softkey Fig. 1.3 Example 3 dialog box  1–7 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 16: Alarm Groups

    Specifies in which state the alarm occurs. Effect: Specifies the sphere of influence of processing. Explanation: States the reasons for the alarm. Remedy: Instructions for eliminating the alarm state.  1–8 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 17: Alarm Description

    The power failure protection integrated in the software could not be executed correctly because of a hardware fault. Explanation Data loss in the NCK unit. Obligatory re-installation is activated. Remedy The whole NCK unit must be re-installed. Eliminate hardware fault.  1–9 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 18
    In the UMS, an altered system area has been configured that exceeds the memory area. Remedy Configure UMS properly Note Applies as from SW 4  1–10 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 19
    (no spaces, no CR, etc.) Remedy Divide the block into two or more blocks. The number of the faulty block is displayed. Note Applies up to SW 2 only  1–11 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 20
    Part programs or subroutines are not defined or concluded correctly (check header) Remedy Check the program to be read in. The number of the faulty block is displayed. Note Applies up to SW 2 only  1–12 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 21
    “Extended tool parameter for type 50..59” selected: 10 – 32 Remedy Correct machine data Format user memory or, in General Reset mode, format the area for the TO data  1–13 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 22
    Interlocking of NC Ready, NC Start, Mode Group Ready, NC Stop Explanation Internal software error or ring programming for GI or gantry axes. Remedy Eliminate ring programming for GI or gantry axes Notify service  1–14 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 23
    The machine data MD 60013 (memory for real axes) is not within the permissible range or has been set too small. Remedy Correct axis-specific machine data bits 564*. Correct MD 60013.  1–15 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 24
    Check and correct machine data for axis assignment and spindle assignment. Remedy Check and correct machine data for “Axis valid in mode group” Perform POWER ON  1–16 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 25
    The leading axis is defined as a coupled axis Remedy Correct machine data using the “Coupled motion” function and perform a warm restart (see Start-up Guide).  1–17 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 26
    The programmed ID number in the UMS header, which is evaluated by the system software, is incorrect or has been read incorrectly because the UMS submodules were plugged in incorrectly. Remedy Check WS 800A software version. Note Applies up to SW 3 only  1–18 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 27
    User is advised to replace the backup battery to avoid the risk of data loss – see alarm 1. Remedy Replace battery when control is switched on  1–19 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 28
    Alarm 105 is output only if appropriately configured by the machine manufacturer. An error has occured in the safety NCK–FB. For more information and remedy, refer to the manufacturer’s documentation. Applies as from SW 5.4  1–20 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 29
    38803 – 38815 (monitoring relation). Remedy Correct machine data and execute POWER ON. Note Applies as from SW 6  1–21 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 30
    NC machine data “Zero speed monitoring delay” must be large enough for the following error of the individual axis to be removed within the time entered Check actual values (encoder) and position control direction  1–22 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 31
    Example: MD3840 = 01090000; the 1st measuring circuit module is a HMS module with submodule slot 2 empty. Measuring circuit module removed or defective. Remedy Compare and correct MD200x or MD384x with hardware configuration.  1–23 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 32
    Remedy Traverse away from the limit switch in the opposite direction in JOG mode. Check the values in machine data for software limit switches.  1–24 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 33
    The control enable is removed after the time stored in NC machine data “Control enable cutout delay” has elapsed Follow-up operation Explanation The axis-specific controller enable has been removed by the PLC during a traversing movement. Remedy Check the PLC program  1–25 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 34
    The machine limit switch in the minus direction has been approached or has been activated by other errors. Remedy Travel away in the opposite direction in JOG mode Check limit switches Check PLC user program  1–26 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 35
    Remedy Define CRC plane and length compensations with G16! Note Applies as from SW 4 Note Alarm is displayed with reference to block and channel  1–27 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 36
    The entered acceleration data are too small. Remedy Program a smaller path feedrate Check interpolation combinations in the part program block Note Channel-specific  1–28 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 37
    Programming fictitious axes with transformation deselected Selecting transformation although transformation has already been selected Programming traversing movements in the selection block of transformation Remedy Correct program Note Channel-specific  1–29 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 38
    The axis/spindle converter function has been programmed which is not included in the function set of the control. Remedy Correct program Check NC–MD Have Service Dept. check function options Note Alarm is displayed with reference to channel  1–30 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 39
    The unit and working diameter factor is ZERO Remedy Check program block Check machine data Note Alarm is displayed with reference to block and channel  1–31 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 40
    Correct program block whose block number and channel number are specified in the alarm display Cancel alarm using RESET Note Alarm is displayed with reference to block and channel  1–32 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 41
    The programmed end point of the block is beyond the working area limitation. Remedy Correct program Note Alarm is displayed with reference to block and channel  1–33 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 42
    Value of angle for the contour described is meaningless Remedy Check and correct program settings Cancel alarm using “RESET” Note Alarm is displayed with reference to block and channel  1–34 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 43
    G33, G34, G35, G58, G59, G92, @714 and all the functions that trigger an @714. e.g. G74, G200 Remedy Program G40 beforehand Deselection of TRC with G41, G42 D00 Note Alarm is displayed with reference to block and channel  1–35 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 44
    Remedy Note the valid range of values for scale factor: (P = 0.00001 to 99.99999) Note Alarm is displayed with reference to block and channel  1–36 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 45
    Explanation M function for C axis ON/OFF (MD 260, MD 261) has been given a value reserved by the system. Remedy Enter the correct value  1–37 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 46
    A spindle has been programmed in C axis mode or a C axis has been programmed in spindle mode Remedy Change C axis/spindle mode Note Applies up to SW 2  1–38 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 47
    If a program with the same program no. as the program to be processed externally is already in the part pro- gram memory. Remedy Rename or delete the program which already exists Note Channel-specific  1–39 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 48
    G511/G522 block collide functionally. Remedy Select another target block. Note Channel–specific reset alarm (as from SW 5.4), alarm is displayed with reference to channel  1–40 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 49
    3000 N0010 General programming error Alarm number Channel number Block number ”N10” which contains errors Alarm text Note Alarm is displayed with reference to channel  1–41 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 50
    If possible the cursor is positioned in front of the faulty word The number of the faulty block is after the alarm number in the alarm line  1–42 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 51
    Number of axes selected too high (max. 3 axes permitted per block) No axis name programmed (0) Note Alarm is displayed with reference to block and channel  1–43 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 52
    The number of the faulty block is after the alarm number in the alarm line Re G511/G522 – Place the F word immediately after G511/G522 – Delete G511/G522 F… Note Alarm is displayed with reference to block and channel  1–44 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 53
    Stock removal path circular R parameter number not available Remedy Check program in which contour is stored. Note Alarm is displayed with reference to block and channel  1–45 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 54
    No main block was found in front of the target block during an automatic block search. Remedy Check target block Use another block search Note Channel-specific Applies up to SW 2 only  1–46 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 55
    A function not included or not enabled in the control has been programmed or selected. Remedy Have function option retrofitted or set function enable bit. Note Alarm is displayed with reference to channel  1–47 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 56
    Block increment for the extended table display is incorrect (must always be 1 for absolute display) Remedy Check the display description with the NC workstation, in particular the information for data group, data type and format.  1–48 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 57
    The programmed variable display part of the display description is too large. Remedy Check display with NC workstation, and if necessary regenerate Reduce variable display part  1–49 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 58
    User windows can be defined in the UMS. These must lie within the configuring area, otherwise an alarm is given. Remedy Check and correct user window in the UMS.  1–50 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 59
    An error has occurred during transmission of fixed texts e.g.: delete window, fixed texts, etc. from NCK to MMC. Remedy Activate notebook for I code and send message to System Support (system program change required)  1–51 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 60
    Look at the complete listing of alarm displays and check off alarm numbers without text. With cycle alarms, program an appropriate text. With system alarms, notify your Systems Support. Note Applies to SW 1 only  1–52 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 61
    An illegal value has been transferred from the PLC via the command channel. Evaluation is in the error byte in the PLC. Remedy Check PLC user program  1–53 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 62
    Program a lower path speed or check override Check NC machine data “Maximum speed” Program a smaller spindle speed with G95 Note Channel-specific Applies up to SW 2  1–54 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 63
    G27 programmed with active DRF Setting data 564* not provided with values Effect Interlocking of NC START Remedy Deselect DRF Note Alarm is displayed with reference to channel  1–55 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 64
    When G160 and G161 commands are not programmed alone in a block Effect Interlocking of NC START Remedy Alter the part program Note Applies to SW 2 only  1–56 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 65
    Scan On selecting via softkey in a configured display Effect None Explanation Configured field shows a non-existent PLC number; SINUMERIK 840C has only 1 PLC. Remedy Check assignments using NC workstation and correct 3159 There is no data block Acknowledgement key…
  • Page 66
    One or more command parameters violate the permitted lower and upper limit values Remedy Correct the faulty command Note Alarm is displayed with reference to block and channel  1–58 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 67
    The plane assignment (cube) and the axis definitions in the channel do not correspond. Remedy Check NC MD 548* 550*552* Note Alarm is displayed with reference to channel  1–59 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 68
    Check the incorrect block in the “Correction block” display. The cursor is positioned in front of the incorrect word, if possible. Note Alarm is displayed with reference to block and channel  1–60 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 69
    Remedy Perform no programming or check MD parameterization. Note Applies as from SW 4 Note Alarm is displayed with reference to channel  1–61 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 70
    ”following error” that has been built up in the meantime is reduced again. The ”reduction” is executed with the modification limit of the IKA. Note Applies as from SW 6, the IKA number will be shown in the block number.  1–62 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 71
    Delete alarm 4220 Parallel straight lines This area is reserved for measuring cycle messages. The messages are listed in the publication SINUMERIK 840C MEASURING CYCLES.  1–63 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 72
    Alarm causes machining stop Explanation Speed alarm limit has been reached Remedy Check current controller Set speed control loop to a slower rate Increase parameters Check mechanical parts  1–64 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 73: Parameterization Errors Spindle/Axis

    1808*, bit 0, the absolute position is requested by the control on POWER ON. If it is not possible to transmit an absolute position from the encoder without any errors, this alarm is released.  1–65 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 74
    Explanation A digital setpoint output which does not exist has been assigned Remedy Check the setpoint assignment machine data Note Applies as from SW 3  1–66 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 75
    Overlaid offset of following axis although the PLC interface signal “Enable FA overlay” has not been set. Remedy Traverse the following axis with the fictitious leading axis or set PLC interface signal “Enable FA overlay” Note Applies as from SW 3  1–67 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 76
    Remedy For example, specified positions through the GI input display. Note Applies as from SW 4.4  1–68 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 77
    RECONFIGURATION is only possible after DELETE CONFIGURATION. Program a new configuration block (G401); following axis already exists. Remedy First set LINK OFF for the GI grouping in question. Note Applies as from SW 3  1–69 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 78
    JOG mode still possible. Explanation The link factor default setting must not be changed (MD 1844*). Remedy Change default setting if necessary. Note Applies as from SW 3  1–70 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 79
    Interlocking of NC START; NC STOP, channel stopped: JOG mode still possible. Explanation The GI positions cannot be overwritten (enable with MD 1844*, bit 3) Remedy Correct input Note Applies as from SW 3  1–71 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 80
    NC MD when alarm 87 was triggered. Remedy Check software limit switch machine data and correct if necessary. Note Applies as from SW 3  1–72 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 81
    The alarm is triggered if the fixed stop is moved away from by more than the tolerance set in MD 1284*. Remedy Check parameter settings Note Applies as from SW 3  1–73 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 82
    A C axis has been programmed in spindle mode. The alarm is only output if MD 5025.5 is set. Remedy Switch C axis to C axis mode.  1–74 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 83
    Remedy the error, and press the RESET key. The program is aborted. If safe monitoring was active, STOP B was also initiated automatically. In this case, it is necessary to switch the control off and on (POWER ON). Note Applies as from SW 5.4.  1–75 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 84
    MD 4264* and MD 1351 are not identical Enter the same MD values Tolerance time/ SGE switch- MD 4260* and MD 1350 are not identical Enter the same MD values over  1–76 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 85
    – SG correction factor 13 MD 1301 bit 5 is not 0 – SG correction factor 14 MD 1301 bit 5 is not 0 –  1–77 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 86
    If the value 12 is stored in this value, the cross–comparison has detected a difference in the MD for lower limit SE1 in the NCK and drive monitoring channel.  1–78 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 87
    Remedy the causes of ”safe speed exceeded” or ”safe end position exceeded” (see description of the alarms). Continuation Remedy the error and press the RESET key (the program is aborted and must be restarted). Note Applies as from SW 5.4.  1–79 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 88
    NC Start Explanation Overlap of two protection zones has been recognized Remedy Travel free and trigger mode group reset Note Applies as from SW 6.  1–80 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 89
    An incorrect feedback polarity has been parameterized in the spindle positioning mode (sign error). Remedy Traverse at slower speed Check the actual values (encoder) Check NC MD “Max. speed setpoint (DAC)” Check the drive actuator  1–81 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 90
    The measuring circuit short circuit connector can be slotted in to check whether the measuring circuit module is functioning correctly. Check the difference signals with the oscilloscope Replace the encoder/cable  1–82 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 91
    NC has risen to above approx. 500 mV. Remedy Check whether the drift has been compensated for correctly at the driving unit.  1–83 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 92
    Interlocking of NC START Alarm causes machining to stop Explanation Speed controller limitation triggered Remedy Check current control. Set speed control loop slower. Check SIMODRIVE Check machine  1–84 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 93
    “M19 S…” has been programmed in the part program although this function is not implemented in the control. Explanation Check program Remedy Check NC MD  1–85 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 94
    Servo enable removed after time set in NC MD “Switchoff delay servo enable” has passed Follow-up mode Remedy Additional detailed information about the cause is given in the MMC diagnosis display Note Applies as from SW 3  1–86 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 95
    Maximum value programmed for the following spindle has been exceeded. Synchronism is at risk. Remedy Reduce the acceleration of the leading spindles Check the acceleration limit value Check the link factors Note Applies as from SW 3  1–87 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 96
    The link factor default setting must not be changed (MD 525*, bit 2). Remedy Change default setting if necessary. Note Applies as from SW 3  1–88 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 97
    Channel is stopped: JOG mode still possible Explanation The link factor must not be switched over from the default setting (MD525*). Remedy Change default setting if necessary.  1–89 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 98
    Stop channel: JOG mode is still possible Explanation A GI grouping with the stated axis as a leading axis does not exist Remedy Correct input. Note Applies as from SW 3  1–90 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 99
    If an input/output value is specified with G410/G411/G412 that does not correspond to the configuration or is not permissible, this alarm is triggered. Remedy Specify input/output correctly or omit I/O designation with G410.  1–91 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 100
    Alarm description see 1364* 2094* Tolerance for safe standstill exceeded POWER ON Note Alarm description see 1324* 2095* Safe speed exceeded Reset key Note Alarm description see 1328*  1–92 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 101
    Area … could not be terminated OK softkey Scan – Effect The application has not been terminated Explanation Application is still active Remedy Terminate application  1–93 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 102
    This message is output if the workpiece to be loaded is not found (e.g. workpiece has been deleted on the MMC disk or incorrect network connection). Remedy Copy workpiece back to the MMC disk or establish network connection. Note Alarm from SW 6.4  1–94 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 103
    Check parameters. Permitted parameters are workpiece, program, transmission direction (IN, OUT). Combining the parameters ”IN” and device type ”Printer” is not allowed. Note Alarm from SW 6.3  1–95 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 104
    An unknown object type was discovered Remedy Correct the data type (correct syntax must be observed, e.g. MPF, SPF, TEA1 …) Note Alarm from SW 6.3  1–96 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 105
    PLC system being loaded Scan When PLC system is being loaded Effect None Explanation Message appears in the red bar when the system is being loaded Remedy –  1–97 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 106
    NCK is not powering-up: MMC powers up without NCK Explanation Software error in transport protocol Faulty loaded file Remedy POWER ON Replace hardware, reinstall software  1–98 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 107
    UMS is not loaded. Explanation The UMS (of customer or Siemens) cannot be loaded with the current memory configuration because it is larger than the setting in NC MD 60000 (from SW 4; fixed setting 512 KB until SW 3) Remedy Change memory configuration (from SW 4);…
  • Page 108
    By operator action the ASCII editor is requested to paste from the clipboard into the file processed. The clipboard, however, is empty, not available or faulty. Possibly an operating error Remedy Other operator action Fill clipboard  1–100 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 109
    When saving file Effect File is not saved Explanation File is still open somewhere else (e.g. execution from harddisk) Remedy Wait until execution has ended  1–101 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 110
    NCK RESET must be initiated at a suitable time. An NCK system error has occurred. For more detailed diagnosis refer to messages 105003 or 105020. Remedy Initiate NCK RESET  1–102 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 111
    UMS does not load Explanation The UMS (customer or Siemens UMS) cannot be loaded with the current memory configuration because it is set greater than in NC–MD 60000 (as from SW 4; up to SW 3, 512 kB fixed). Remedy Change the memory configuration (as from SW 4);…
  • Page 112
    Power up Effect The MMC system boots up without NCK Explanation The Siemens configuration file NCMEMCFG.020 does not exist. When transferring the standard configuration, an error occurred or the NCK signals an error in memory configuration. Remedy New system software…
  • Page 113
    Error during conversion of ASCII files. A message has a reference to a message line description greater than or equal to the number of message line descriptions. Remedy Eliminate error in the alarm configuration Note SW 5 and higher  1–105 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 114
    Binary files have been read from the Siemens branch. Explanation Error during conversion of ASCII files. The converter could not interpret the message attribute/message text files. The binary files from the Siemens branch have been read in. Remedy Eliminate error in the alarm configuration.
  • Page 115
    Explanation The existing log (alarm log = 1, service log = 2) could no longer be accessed. Remedy – Note Applies as from SW 4  1–107 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 116
    A data block read in from harddisk (so-called punched tape format) contains an error. Remedy Correct the error as far as possible and repeat the process. Note Applies as from SW 4  1–108 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 117
    Name … already exists OK softkey Scan COPY / PASTE Effect – Explanation The entered name already exists for the data type Remedy Enter a different name  1–109 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 118
    OK softkey Scan – Effect The interface is not parameterized and can therefore not be used. Explanation See above Remedy Select or create valid interface  1–110 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 119
    (INSERT NEXT DISKETTE) OK DATA IN-OUT / FORMAT / OK Effect – Explanation There is no diskette in the floppy disk drive Remedy Insert diskette  1–111 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 120
    DATA IN-OUT / DATA OUTPUT / ARCHIVE LIST Effect No data are being read out Explanation No object in the archive list can be accessed Remedy Check archive list  1–112 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 121
    DATA IN-OUT / DEVICES / SELECTION Effect Interface selection still being executed Explanation Interface selection not possible during output (e.g. printing) Remedy Delete print jobs or wait  1–113 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 122
    DATA IN-OUT / DATA OUTPUT / WORKPIECES / START Effect Data are not archived/loaded into the NC Explanation Syntax error in job list Remedy Correct  1–114 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 123
    Check other station and cable, reselect interface 110046 System error … OK softkey Scan None Effect The last action has not been executed correctly Explanation None Remedy Inform system service  1–115 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 124
    DATA IN-OUT / … / … / START Effect Data are not read-in/written or only partially Explanation E.g. end of data without M02 or end identifier Remedy Check other station and cable  1–116 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 125
    The file could not be entered in the current directory (not possible, no authorization, file opened from PC editor) Remedy Paste from clipboard into the desired archive location  1–117 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 126
    Remedy Wait until the save operation has been concluded in the ASCII editor. Note Applies as from SW 4.4 110066 Data in Siemens branch cannot be stored OK softkey Scan Data management / new Data management / insert from archive…
  • Page 127
    No read only / write rights for the set user class, e.g. because PLC is in stop or keyswitch not processed in PLC Remedy Turn keyswitch to position < 3 or set password  1–119 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 128
    OK softkey Scan SAVE NC / NC SOURCE / START Effect SPF0 is not saved Explanation The name SPF0 is not permissible Remedy Deselect from SPF1  1–120 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 129
    SAVE NC /. .. / START Effect No data transmission The channel number must be 0 4 ( 6 as from SW 4) Explanation Remedy –  1–121 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 130
    Alarm from SW 6.3 110124 Conversion warning in workpiece <%1> Same as 110123 except a program error is evaluated as a warning. Note Alarm from SW 6.3  1–122 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 131
    The value indicates a data transfer error if the cause cannot be output as a plaintext message. Remedy Check settings on NC and check input fields and restart transmission.  1–123 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 132
    Check path setting of data selector in SIIEMENS branch; the path must also exist in the user branch. 120008 No data storage possible here OK softkey Scan No NC/PPLC data can be stored in the SIEMENS area. Effect None Explanation Only data transfer from the NCK in the user areas of the MMC is possible.
  • Page 133
    No write access at this point OK softkey Scan You have tried to store a file in the SIEMENS branch, or to store NC data in the user branch when keyswitch not in position 1 or 2. Effect Data cannot be stored.
  • Page 134
    Effect File has not been transferred or only partially. Explanation The NC part program is full. Remedy If necessary, delete part programs from the memory.  1–126 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 135
    Option not available OK softkey Scan When activating the PG function Effect S5 package for programming functions cannot be called up. Explanation None Remedy Activate option  1–127 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 136
    Explanation Cursor is positioned on “..” or “–”, the file that can be processed has not been selected Remedy Select a file with the cursor  1–128 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 137
    Workpiece cannot be processed Explanation Cursor positioned on “..”, a workpiece has been selected which cannot be processed Remedy Position the cursor on a workpiece name  1–129 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 138
    Workpiece cannot be processed Explanation Incorrect keyswitch setting No authorization for processing workpiece Remedy Turn keyswitch to setting 1 or 2; enter password in DIAGNOSIS  1–130 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 139
    Press ABORT softkey if further changes are to be made in the edit mode. Press OK softkey if the changes are to be lost. Note Applies as from SW 4.4  1–131 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 140
    ”No workholder available !” 142004 ”Error on loading machine data !” 142005 ”Error on loading R parameters” 142006 ”Error on loading the ZOA data !”  1–132 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 141
    ”Radius too small for programmed circle” 144100 ”Wrong input for contour definition !” 144101 ”No intersection possible !” 144102 ”Angle value not allowed !” 144103 ”Radius value not allowed !”  1–133 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 142
    144350 ”Axis %1 not possible. Only 3 axes at present” 144351 ”Axis %2 not permitted in channel %1!” 144352 ”Axis %2 disabled in channel %3!”  1–134 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 143
    ”Too many SPFs: SPF%1 not opened” 146006 ”M17 not allowed in MPF” 146007 ”M02/M30 not allowed in SPF” 146010 ”Comments/program coordination nested” 146011 ”End of line in comments/program coordination”  1–135 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 144
    ”M function of Group %1 already programmed” 146068 ”Meaning of P word not defined” 146069 ”The block no. is not at the beginning of line”  1–136 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 145
    146135 ”Value must be an integer here” 146136 ”Value overflow” 146137 ”Value must be a bit pattern here” 146138 ”Not enough parameters for @ function”  1–137 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 146
    ”@ position in block invalid” 146200 ”The axis is disabled according to axis MD” 146201 ”G16 block allows only signs in axis word” 146202 ”Axis already programmed in block”  1–138 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 147
    ”Rapid traverse block was generated” 146254 ”G15 is not simulated” Simulation must be cancelled and a corrected set of machine data activated with the load list by reselec- ting.  1–139 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 148
    ”Context: approach reference point” 146303 ”Context: pole specification” 146304 ”Context: spline interpolation is selected” 146305 ”Context: block preprocessing stop by @714” 146307 ”Context: G200 block”  1–140 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 149
    ”G%1: 1 axis or 2 axes are expected” 146416 ”G%1: thread lead must be positive” 146417 ”G%1: no axis programmed” 146418 ”G%1: thread lead change F is missing”  1–141 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 150
    ”G%1: plane axes are identical” 146472 ”G16: max. 4 axes can be simulated” 146480 ”Axis prog. –> C axis on/off ignored” 146481 ”M19 S: other M functions ignored”  1–142 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 151
    146555 ”G92 P: axis is not a rotary axis” 146556 ”G%1: axes for working area limit. are missing” 146557 ”G%1: axis or angle is missing”  1–143 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 152
    ”Block with G92 S: too much info in block” 146707 ”Block with M19 S: too much info in block” 146708 ”Block with @710: too much info. in block”  1–144 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 153
    Drive module is not configured or incorrectly OK softkey Scan Startup application Effect Startup function is not executed Explanation Selected drive number is not available Remedy Select available drive module  1–145 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 154
    When function generator is started Effect Function generator is not started Explanation Only function generator at a time can be active Remedy Stop active function generator and repeat procedure  1–146 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 155
    Scan Parameterization/starting startup functions Effect The startup function cannot be started Explanation See machine data description Remedy Check/correct machine data for speed controller scan time  1–147 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 156
    OK softkey Scan When starting DAC output Effect DAC output cannot be started Explanation Offset value is outside the permissible range Remedy Correct offset value  1–148 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 157
    Selecting menu for DAC output Effect Startup menu for DAC is disabled Explanation Menu for DAC output needs at least one 611D module Remedy –  1–149 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 158
    Recorded measured values cannot be used Remedy Check measuring parameters and repeat procedure. A higher amplitude must be selected most especially for path frequency response measurement  1–150 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 159
    End application and restart 160050 Data not available OK softkey Scan Startup application Effect Function aborted Explanation Error on internal data access Remedy End application and restart  1–151 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 160
    160058 Job could not be processed OK softkey Scan Startup application Effect Function aborted Explanation Error on internal consistency check Remedy End application and restart  1–152 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 161
    OK softkey Scan Startup application Effect Startup function is not executed Explanation Application has no access rights for required data Remedy Enter password/alter keyswitch position  1–153 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 162
    Illegal limitation OK softkey Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation – Remedy Enter a lower value not equal to zero  1–154 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 163
    Illegal traversing range limits OK softkey Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation – Remedy Enter lower value; “0” means no monitoring  1–155 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 164
    Enter a smaller value in the function parameter max. acceleration. Enter a value between 0 and 1% (resolution 0.001%). Enter a valid value in the fine quantization. Enter a valid value.  1–156 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 165
    Startup application file services (read only) Effect The read data set is not complete Explanation Contents of file were not transferred completely Remedy Repeat procedure  1–157 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 166
    Repeat procedure 160100 File … not saved OK softkey Scan Startup application file services (write) Effect Data set is not stored Explanation – Remedy Repeat procedure  1–158 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 167
    Start-up application at start of circle form test Effect The function cannot be started Explanation Two real axes must be configured Remedy Configure axes Note Applies as from SW 4  1–159 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 168
    Start-up application at start of SERVO TRACE function Effect SERVO trace is not started Explanation Segment address is illegal Remedy Specify legal segment address Note Applies as from SW 4  1–160 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 169
    Start-up application when converting the TRACE buffer Effect Signal values in the Trace buffer could not be converted Explanation – Remedy – Note Applies as from SW 4  1–161 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 170
    Measurement function is not started. Explanation Trace buffer is already assigned by Servo Trace Remedy Stop Servo Trace and restart measurement function Note Applies as from SW 4  1–162 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 171
    “No PLC enable” “SERVO mode change” “MF on SERVO aborted” “Reset” Axis/spindle not in stop state” Spindle ramp-up encoder stop from PLC” Remedy End application and restart  1–163 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 172
    OK softkey Scan Startup application Effect Current measurement aborted Explanation Current measurement aborted because of system error Remedy Start up control/drive again and repeat procedure  1–164 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 173
    161008 Measurement position control loop in progress Scan Startup application position controller measuring function Effect – Explanation Position controller measuring function operational message Remedy –  1–165 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 174
    Start-up application after recording has started within the control for all active Trace buffers Effect – Explanation The selected Trace signals are recorded Remedy – Note Applies as from SW 4  1–166 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 175
    Saving, loading MD files Effect Function is not executed Explanation The link PC to NC is busy. Remedy Wait, startup end, NCK reset or Power On  1–167 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 176
    Drive MD/FDD/motor selection Effect No default possible for motor Explanation There is no system file Remedy Please notify Siemens Service Note Applies as from SW 4  1–168 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 177
    File cannot be edited OK softkey Scan Selecting Edit or Edit new Effect Function is not executed Explanation BOOT files cannot be edited. Remedy –  1–169 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 178
    Edit new, saving, inserting MD files Effect Function is not executed Explanation This name cannot be used for user files Remedy Enter a different name  1–170 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 179
    The alarm can also occur when drive MD are being transmitted if a boot file already exists. Remedy Repeat operation, press softkey ”General reset” in the initial clear mode and reload the drive data. Note Applies as from SW 5.4.  1–171 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 180
    Effect Function is not performed Explanation Standard or on-line configuration selected accidentally. Remedy Select user setting under “File functions” Note Applies as from SW 4  1–172 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 181
    The data block just edited cannot be modified even if password is set (e.g. standard data block) Remedy Select another data block Note Applies as from SW 4  1–173 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 182
    The NQFK data for the stated axis have not been saved. Explanation The stated axis may have been incorrectly parameterized. Remedy Check parameterization and repeat procedure. Note Alarm in SW 5 and higher  1–174 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 183
    The function has possibly been performed incompletely, data may be inconsistent. Explanation – Remedy If necessary, first start up the drive. Note Applies as from SW 5.4  1–175 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 184
    The pole pair no. (ratio rated frequency (MD 1134 and MD 2134) /rated speed (MD 1400 and MD 2400)) is illegal. Remedy Correct value, repeat function. Note Applies as from SW 5.4  1–176 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 185
    The value 0 has been entered for the rated frequency (MD 1134 and MD 2134). Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4  1–177 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 186
    The ratio maximum current (MD 1104) no-load current (MD 1118) exceeds 900. Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4  1–178 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 187
    Management overflow on transmitting of Contact service acknowledgements 0x0406 – Management overflow on receiving orders Contact service 0x0407 – Management overflow on receiving Contact service acknowledgements  1–179 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 188
    SW ver- sions below SW 5 0x0607 Invalid DCM interrupt (no timeout, no CRC) Replace NC hardware 0x0608 Reserved 0x0610 Reserved  1–180 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 189
    Invalid status Replace hardware: lese_alarm_status() control module 611D, NC module 0x0632 Invalid status Replace hardware: with drive alarm processing control module 611D, (al_status) NC module  1–181 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 190
    Unknown order Contact service (internal communication servo, drive) 0x0706 Function no. Unknown acknowledgement Contact service (internal communication servo, drive) Note Applies as from SW 3.  1–182 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 191
    In addition, both error registers from the DCM are displayed for further information on the alarm. If the information from the error registers is not sufficient to determine a drive number, the alarm is output for the first drive available.  1–183 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 192
    If the alarm is triggered while the boot file is being transferred to the drive, the only means of acknowledgement is NCK POWER ON. Note Applies as from SW 6  1–184 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 193
    NC and this information is pas- sed on to the drive, faults in com- munication by the drive bus could be the cause.  1–185 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 194
    SERVO on STF handshake 0x61; error dur- ing RAM check 0x62; transport checksum does not correspond to that of SERVO  1–186 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 195
    The endless loop for processing Replace servo control module. FDD / MSD communication has been exited. Presumably caused by a hardware fault on the servo control module.  1–187 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 196
    / xx An illegal interrupt of the processor Check drive bus cable and connec- FDD / MSD has occurred. tor. Replace servo control module.  1–188 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 197
    F041 xx / xx An illegal number of speed setpoint Correct number of speed setpoint FDD / MSD filters (>2) has been entered. filters MD1500.  1–189 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 198
    Defective actual current value circuit Remedy Check maximum power section current MD1107; replace 611D hardware if necessary Note Applies up to SW 4 (611–D: up to SW 2.6)  1–190 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 199
    Motor encoder cable faulty Module faulty Consider MD1023 (IMS) and MD1033 (DMS) Remedy Eliminate cause; replace motor/611D hardware if necessary Note Applies as from SW 3  1–191 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 200
    Reference with BERO deselect. Check encoder cable, encoder cable connection or grounding, because EMC problems might have occurred. Replace motor/611D if necessary. Note Applies as from SW 4 As from SW 5, alarm cannot be configured  1–192 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 201
    SIMODRIVE_READY and DRIVE_READY are cancelled. Power On error Explanation Speed too high at center frequency measurement Remedy Reduce speed Note Applies as from SW 4  1–193 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 202
    Motor either not connected or phase missing Remedy Check motor – converter connecting cable. Note Alarm in SW 5 and higher (611–D: SW 3.1 and higher)  1–194 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 203
    Motor encoder cable defective or not fastened properly Motor encoder cable screen not connected Drive module defective Remedy Eliminate cause Note Applies as from SW 4  1–195 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 204
    Fault between turns motor Remedy Eliminate cause or operate at MSD fixed temperature Note: Temperature monitoring not active with fixed temperature Note Applies as from SW 4  1–196 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 205
    Drive only ramps up to ramp-up state 2 Explanation Speed controller clock pulse MD 1001 is invalid. Remedy Change speed controller clock pulse Note Applies as from SW 3  1–197 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 206
    On 2-axis modules, the position controller clock pulse must be identical for both axes. Remedy Set the position controller clock pulse to be identical for both axes. Note Applies as from SW 3  1–198 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 207
    The maximum current of the power section MD 1107 has a value that is less than or equal to 0. Remedy Enter a valid value in machine data MD 1107 “Maximum current of power section”. Note Applies as from SW 3  1–199 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 208
    Maximum motor speed MD 1401 of speed controller clock pulse MD 1001 have too great a value. Remedy Reduce maximum motor speed MD 1401 or set a smaller speed controller clock pulse MD 1001. Note Applies for SW 3 only  1–200 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 209
    The voltage constant MD 1114 has a value less than or equal to zero. Remedy Eliminate error on inputting the voltage constant MD 1114. Note Applies as from SW 4  1–201 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 210
    Rated motor speed MD 1140 is less than or equal to zero. Remedy Eliminate error on inputting the rated motor speed MD 1140. Note Applies as from SW 4  1–202 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 211
    Division error has occurred because of illegal parameter combination Additional information: none Remedy Check parameters and correct Save BOOT Repeat ramp-up Note Applies as from SW 3  1–203 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 212
    Error occurred when last saved; data from last save operation are used. Additional information: none Remedy Check parameters and save BOOT again Note Applies for SW 3 only  1–204 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 213
    Set the monitoring cycle in MD 1300 to n * NC position control cycle, where n must be 1. Note Applies as from SW 5.4.  1–205 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 214
    MD 1322 (for the use of a gearbox) The motor type and axis type are defined in MD 1302. Note Applies as from SW 5.4  1–206 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 215
    The blocking frequency MD 1210, MD 1213, MD 1216, MD 1219 for each current filter must be greater than the reciprocal value of two current controller clock pulses MD 1000. Note Applies as from SW 3  1–207 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 216
    MD 1012.4 = 0: 300755 MD 1012.4 = 1: 300855 Explanation V/f operation: at initialization, the motor turns. Remedy Stop the motor. Note Applies as from SW 4  1–208 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 217
    MD1631 + MD1632 exceeds that in MD1633. Remedy Eliminate error on inputting MD 1631, MD 1632 and MD 1633. Note Applies as from SW 4  1–209 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 218
    Minimum speed generator axis MD 1635 is greater than or equal to the maximum speed MD 1146. Remedy Eliminate error on inputting MD 1635 or MD 1146. Note Applies as from SW 4  1–210 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 219
    Enter the value zero into machine data MD 1161 or order new hardware version (hardware components: drive control with Order No. 6SN1 118–0Dx1x–0AA0). Note Applies as from SW 4  1–211 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 220
    Current setpoint filter 1: MD 1214 < 1 / (2MD 100031.25 microsec) Current setpoint filter 2: MD 1217 < 1 / (2MD 100031.25 microsec) Note Alarm in SW 5 and higher  1–212 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 221
    Speed setpoint filter 1: MD 1516 x 2MD 1514 Speed setpoint filter 2: MD 1519 x 2MD 1517 Note Alarm in SW 5 and higher  1–213 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 222
    The calculated filter coefficients for a band-stop filter cannot be represented in the internal format. Remedy Alter filter setting Note Alarm in SW 5 and higher  1–214 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 223
    A current higher than that permissible for the motor and for the power section used has been parameterized in MD 1019. Remedy Reduce current via MD 1019. Note Applies as from SW 6  1–215 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 224
    The stator reactance MD 1139 or rotor reactance MD 1140 or main field reactance MD 1141 is smaller than or equal to zero. Remedy Correct error when entering MD 1139, MD 1140 or MD 1141. Note Applies as from SW 6  1–216 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 225
    Field weakening speed MD 1142 is smaller than or equal to zero. Remedy Correct the error when entering the field weakening speed MD 1142. Note Applies as from SW 6  1–217 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 226
    Alarm description see 300759 300860 Excessive emergency retraction speed Note Alarm description see 300760 300861 Minimum generator speed too high Note Alarm description see 300761  1–218 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 227
    über die beim Bremsen nachgeführte Geschwindigkeitsgrenze und die in MMMMD_SB_STOP_N_TOL (Toleranz Istgeschwindigkeit für SBR) eingetragene Toleranz angestiegen. Remedy Eingabewert des Maschinendatums MD_SB_STOP_N_TOL überprüfen. Note Applies as from SW 6  1–219 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 228
    CPU, such as a corrupt memory cell. This error can be transient (remedied by POWER ON) or per- manent (reoccurs after POWER ON, in this case replace the hardware). Note Applies as from SW 5.4  1–220 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 229
    SGE, the alarm is deactivated. Remedy If STOP A was triggered, it is only possible to restart by POWER ON. Note Applies as from SW 5.4  1–221 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 230
    Deselect actual value synchronization with drift/slip or safe limit position and/or cam monitoring in MD 1301: ”En- able safety functions”. Note Alarm from SW 6.2  1–222 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 231
    Remove “Cycle disable” (editing, copying, etc.) interface signal CYCLE IN THE EPROM Information while handling –– cycles DATA TRANSMISSION Editing part programs Stop interface RUNNING  1–223 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 232: Dialog Text

    “Reset” MDA MEMORY In “MDA” mode Max. 500 characters may OVERFLOW be entered NO CORRECTION With “Correction block” Correction block cannot be BLOCK function selected  1–224 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 233
    SOURCE PROGRAM Appears when reading out A bit has flipped in the part a part program program just read (parity DEFECTIVE error).  1–225 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 234
    2nd NUMBER 2ND DECIMAL POINT Taking over an input value Input value has the wrong (e.g. with the input key) format END OF SECTION  1–226 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 235: Diagnostics On The Plc

    Call for an illegal OB (OB No. 0…39) *) Call for a non-existent page (command “ACR”) *) *) Additional information is given on this error in additional fields (see Section 2.2)  2–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 236
    I/O configuration: Multiple addressing for outputs *) I/O modules changed Unassigned *) Additional information is given on this error in additional fields (see Section 2.2)  2–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 237
    EUs or DMP modules not switched on or incorrectly jumpered (rotary switch) *) *) Additional information is given on this error in additional fields (see Section 2.2) 1) SW 3 and higher  2–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 238
    Timeout with LPB/LPW/TPB/TPW commands *) Timeout with a substitution command *) *) Additional information is given on this error in additional fields (see Section 2.2)  2–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 239
    DB to be opened not available DB to be opened not in line with paragraph *) Additional information is given on this error in additional fields (see Section 2.2)  2–5 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 240: Errors With Function Macros

    OUTPUT ISTACK. For more details on errors see FB descriptions. *) Additional information is given on this error in additional fields (see Section 2.2)  2–6 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 241: Additional Error Information (Accu 3 Low Byte, Db 1 Dw 161–163)

    OB number where STS occurred F0002 –– F0003 –– F0000 Error number processing time delay F0001 OB number where processing time delay occurred F0002 –– F0003 ––  2–7 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 242
    F0003 Submodule number (when F0001=01) F0004 Line number (when F0001=01) F0000 Distributed interrupt byte not available F0001 Byte number (BCD format) F0002 –– F0003 ––  2–8 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 243
    5B, 5C, 5D, F0002 Offset address (byte-oriented) of fault block (segment and offset point to the 5E, 60, 61, synchronization pattern) 70, 71 F0003 ––  2–9 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 244
    000C: ADS error (e.g. no communication with MMC) F0002 When F0001 = 0001: 0001: User program memory empty 0002: Boot not completely finished or data loss 1) SW 3 and higher  2–10 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 245
    Type identifier of the timeout **) **) Type identifier of timeout: 0001 = Internal timeout 0002 = Link bus timeout 0003 = Local bus timeout  2–11 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 246
    Current OB No. (No. of processing level) F0002 –– F0003 –– **) Type identifier of timeout: 0001 = Internal timeout 0002 = Link bus timeout 0003 = Local bus timeout  2–12 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 247
    PLC MD “2nd machine control panel” set – output missing Reserved Reserved PLC MD for error and operational messages (DB58) set Reserved Reserved Reserved Reserved  2–13 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 248
    Error on reserving a transmit buffer 0400 Error on transmitting a receive buffer 0500 Reserved 0600 ADS interface between PLC and IF PLC faulty END OF SECTION  2–14 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 249: Error Display On Cpu

    Meaning Driver not loaded Driver loaded but ADS power-up not yet performed Jump ADS interface power-up ADS interface power-up, MMC waits for ‘0’ from NC  3–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 250
    Wrong file started as last in the loading list (no starting information) Link area between boot EPROM and loaded system was illegally overwritten (presumably software error in the loaded system program). Remedy: Reboot END OF SECTION  3–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 251
    Target DB No. = 0 Target or source DB not available Target DB too short Target DB in EPROM Source DB too short Incorrect TYQU parameter Incorrect TYZI parameter  4–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 252
    Source or target DB too short Parameter limit of flag area exceeded PII or PIQ limits exceeded Illegal source or target parameter type (not I, Q, F)  4–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 253
    Reading of block start address Block type not permitted Address list does not exist Address list insufficient Symmetrical tool search No messages END OF SECTION  4–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 254
    04/96 4 Errors with Function Macros  4–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 255
    564* Position control cycle LA/LS is not the same 1396* MD 466* Position control cycle FA/FS Incorrect LA/LS/FA/FS number parameterized 1) SW 3 and higher  5–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 256
    1) or position control resolution (spindle) = position control resolution (axis) 2) or mode group (spindle) = mode group (axis)  5–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 257
    4200* 4200* 4244* 4244* 4248* 4248* 4260* 4260* 4180* 4180* Evaluate detailed informa- tion in the SI SERVICE SCREEN (service data 1000). END OF SECTION  5–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 258
    04/96 5 Parameterization Errors Spindle/Axis  5–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 259
    Siemens AG Suggestions A&D MC BMS Corrections P.O. Box 3180 For Publication/Manual D–91050 Erlangen SINUMERIK 840 C Federal Republic of Germany SIMODRIVE 611–D Tel. ++49 – (0) 180 / 5050–222 [Hotline] Fax ++49 –(0) 9131 / 98–2176 email: motioncontrol.docu@erlf.siemens.de User Documentation…
  • Page 260
    Overview of SINUMERIK 840C Documentation / OEM Version for Windows User/Manufacturer/ General Documentation User Documentation Service Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK ACR 20/ 840C 840C Accessories 840C 805SM/840C Brochure Catalog NC 36 Catalog NC Z Link to SINEC L2–DP with Module Diagnostics Guide –…

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SINUMERIK 840C

SIMODRIVE 611-D

Diagnostics Guide

09.2001 Edition

User Documentation

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Summary of Contents for Siemens Sinumerik 840C

  • Page 1
    SINUMERIK 840C SIMODRIVE 611-D Diagnostics Guide 09.2001 Edition User Documentation…
  • Page 3
    Alarms Diagnostics on the PLC SINUMERIK 840C SIMODRIVE 611–D Error Display on CPU Diagnostics Guide Errors with Function Macros Parameterization Errors Spindle/Axis Valid for Control Drive SINUMERIK 840C/CE SIMODRIVE 611–D (Standard/Export version) Software Version Software Version 09.2001 Edition…
  • Page 4
    , SINUMERIK and SIMODRIVE are trademarks of Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly. Other functions not decribed in this documentation might be executable in the control. This does not, however, represent an…
  • Page 5
    Notice This warning notice means that an undesired event or an undesired state can result if the appropriate notices are not observed.  Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 6
    12/93  Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 7: Table Of Contents

    Contents Alarms …………..1–1 Alarm groups .

  • Page 9
    MMC alarms do not interrupt an active NC program. The alarms are acknowledged automatically provided the correct sequence of operations is adhered to or via softkeys.  1–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 10: Table Of Contents

    20000 to 20309 Spindle-specific alarms 100000 to 169999 MMC alarms 200000 to 209999 PLC dialogs 210000 to 219999 Free area 300000 to 399999 611D alarms  1–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 11: Alarm Numbers/Cancellation Of Alarms

    POWER ON means switching off the control and switching it on again. Please note the information provided by the machine tool manufacturer.  1–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 12
    5 characters for ordinal number max. 100 characters The ordinal number shows the order (for two-line alarm) in which the alarms have occurred. max. 6 characters for alarm number  1–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 13: Display Of The Alarms In The Alarm Line

    Type C: Machine Parameter Programm. Services Diagnosis 6000 Hydraulic oil min. max. 4 characters for alarm number max. 47 characters for explanatory text (for single-line alarm)  1–5 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 14
    There are 3 types of dialog box: Dialog box with The dialog must be acknowledged from a configured application. empty softkey bar Fig. 1.1 Example 1 dialog box  1–6 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 15: Display Of The Alarms As Dialog Box

    The dialog box can either be acknowledged with the OK key or it can be OK softkey and with the HIDE softkey without being acknowledged. HIDE softkey Fig. 1.3 Example 3 dialog box  1–7 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 16: Alarm Groups

    Specifies in which state the alarm occurs. Effect: Specifies the sphere of influence of processing. Explanation: States the reasons for the alarm. Remedy: Instructions for eliminating the alarm state.  1–8 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 17: Alarm Description

    The power failure protection integrated in the software could not be executed correctly because of a hardware fault. Explanation Data loss in the NCK unit. Obligatory re-installation is activated. Remedy The whole NCK unit must be re-installed. Eliminate hardware fault.  1–9 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 18
    In the UMS, an altered system area has been configured that exceeds the memory area. Remedy Configure UMS properly Note Applies as from SW 4  1–10 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 19
    (no spaces, no CR, etc.) Remedy Divide the block into two or more blocks. The number of the faulty block is displayed. Note Applies up to SW 2 only  1–11 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 20
    Part programs or subroutines are not defined or concluded correctly (check header) Remedy Check the program to be read in. The number of the faulty block is displayed. Note Applies up to SW 2 only  1–12 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 21
    “Extended tool parameter for type 50..59” selected: 10 – 32 Remedy Correct machine data Format user memory or, in General Reset mode, format the area for the TO data  1–13 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 22
    Interlocking of NC Ready, NC Start, Mode Group Ready, NC Stop Explanation Internal software error or ring programming for GI or gantry axes. Remedy Eliminate ring programming for GI or gantry axes Notify service  1–14 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 23
    The machine data MD 60013 (memory for real axes) is not within the permissible range or has been set too small. Remedy Correct axis-specific machine data bits 564*. Correct MD 60013.  1–15 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 24
    Check and correct machine data for axis assignment and spindle assignment. Remedy Check and correct machine data for “Axis valid in mode group” Perform POWER ON  1–16 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 25
    The leading axis is defined as a coupled axis Remedy Correct machine data using the “Coupled motion” function and perform a warm restart (see Start-up Guide).  1–17 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 26
    The programmed ID number in the UMS header, which is evaluated by the system software, is incorrect or has been read incorrectly because the UMS submodules were plugged in incorrectly. Remedy Check WS 800A software version. Note Applies up to SW 3 only  1–18 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 27
    User is advised to replace the backup battery to avoid the risk of data loss – see alarm 1. Remedy Replace battery when control is switched on  1–19 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 28
    Alarm 105 is output only if appropriately configured by the machine manufacturer. An error has occured in the safety NCK–FB. For more information and remedy, refer to the manufacturer’s documentation. Applies as from SW 5.4  1–20 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 29
    38803 – 38815 (monitoring relation). Remedy Correct machine data and execute POWER ON. Note Applies as from SW 6  1–21 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 30
    NC machine data “Zero speed monitoring delay” must be large enough for the following error of the individual axis to be removed within the time entered Check actual values (encoder) and position control direction  1–22 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 31
    Example: MD3840 = 01090000; the 1st measuring circuit module is a HMS module with submodule slot 2 empty. Measuring circuit module removed or defective. Remedy Compare and correct MD200x or MD384x with hardware configuration.  1–23 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 32
    Remedy Traverse away from the limit switch in the opposite direction in JOG mode. Check the values in machine data for software limit switches.  1–24 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 33
    The control enable is removed after the time stored in NC machine data “Control enable cutout delay” has elapsed Follow-up operation Explanation The axis-specific controller enable has been removed by the PLC during a traversing movement. Remedy Check the PLC program  1–25 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 34
    The machine limit switch in the minus direction has been approached or has been activated by other errors. Remedy Travel away in the opposite direction in JOG mode Check limit switches Check PLC user program  1–26 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 35
    Remedy Define CRC plane and length compensations with G16! Note Applies as from SW 4 Note Alarm is displayed with reference to block and channel  1–27 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 36
    The entered acceleration data are too small. Remedy Program a smaller path feedrate Check interpolation combinations in the part program block Note Channel-specific  1–28 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 37
    Programming fictitious axes with transformation deselected Selecting transformation although transformation has already been selected Programming traversing movements in the selection block of transformation Remedy Correct program Note Channel-specific  1–29 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 38
    The axis/spindle converter function has been programmed which is not included in the function set of the control. Remedy Correct program Check NC–MD Have Service Dept. check function options Note Alarm is displayed with reference to channel  1–30 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 39
    The unit and working diameter factor is ZERO Remedy Check program block Check machine data Note Alarm is displayed with reference to block and channel  1–31 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 40
    Correct program block whose block number and channel number are specified in the alarm display Cancel alarm using RESET Note Alarm is displayed with reference to block and channel  1–32 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 41
    The programmed end point of the block is beyond the working area limitation. Remedy Correct program Note Alarm is displayed with reference to block and channel  1–33 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 42
    Value of angle for the contour described is meaningless Remedy Check and correct program settings Cancel alarm using “RESET” Note Alarm is displayed with reference to block and channel  1–34 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 43
    G33, G34, G35, G58, G59, G92, @714 and all the functions that trigger an @714. e.g. G74, G200 Remedy Program G40 beforehand Deselection of TRC with G41, G42 D00 Note Alarm is displayed with reference to block and channel  1–35 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 44
    Remedy Note the valid range of values for scale factor: (P = 0.00001 to 99.99999) Note Alarm is displayed with reference to block and channel  1–36 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 45
    Explanation M function for C axis ON/OFF (MD 260, MD 261) has been given a value reserved by the system. Remedy Enter the correct value  1–37 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 46
    A spindle has been programmed in C axis mode or a C axis has been programmed in spindle mode Remedy Change C axis/spindle mode Note Applies up to SW 2  1–38 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 47
    If a program with the same program no. as the program to be processed externally is already in the part pro- gram memory. Remedy Rename or delete the program which already exists Note Channel-specific  1–39 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 48
    G511/G522 block collide functionally. Remedy Select another target block. Note Channel–specific reset alarm (as from SW 5.4), alarm is displayed with reference to channel  1–40 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 49
    3000 N0010 General programming error Alarm number Channel number Block number ”N10” which contains errors Alarm text Note Alarm is displayed with reference to channel  1–41 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 50
    If possible the cursor is positioned in front of the faulty word The number of the faulty block is after the alarm number in the alarm line  1–42 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 51
    Number of axes selected too high (max. 3 axes permitted per block) No axis name programmed (0) Note Alarm is displayed with reference to block and channel  1–43 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 52
    The number of the faulty block is after the alarm number in the alarm line Re G511/G522 – Place the F word immediately after G511/G522 – Delete G511/G522 F… Note Alarm is displayed with reference to block and channel  1–44 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 53
    Stock removal path circular R parameter number not available Remedy Check program in which contour is stored. Note Alarm is displayed with reference to block and channel  1–45 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 54
    No main block was found in front of the target block during an automatic block search. Remedy Check target block Use another block search Note Channel-specific Applies up to SW 2 only  1–46 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 55
    A function not included or not enabled in the control has been programmed or selected. Remedy Have function option retrofitted or set function enable bit. Note Alarm is displayed with reference to channel  1–47 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 56
    Block increment for the extended table display is incorrect (must always be 1 for absolute display) Remedy Check the display description with the NC workstation, in particular the information for data group, data type and format.  1–48 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 57
    The programmed variable display part of the display description is too large. Remedy Check display with NC workstation, and if necessary regenerate Reduce variable display part  1–49 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 58
    User windows can be defined in the UMS. These must lie within the configuring area, otherwise an alarm is given. Remedy Check and correct user window in the UMS.  1–50 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 59
    An error has occurred during transmission of fixed texts e.g.: delete window, fixed texts, etc. from NCK to MMC. Remedy Activate notebook for I code and send message to System Support (system program change required)  1–51 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 60
    Look at the complete listing of alarm displays and check off alarm numbers without text. With cycle alarms, program an appropriate text. With system alarms, notify your Systems Support. Note Applies to SW 1 only  1–52 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 61
    An illegal value has been transferred from the PLC via the command channel. Evaluation is in the error byte in the PLC. Remedy Check PLC user program  1–53 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 62
    Program a lower path speed or check override Check NC machine data “Maximum speed” Program a smaller spindle speed with G95 Note Channel-specific Applies up to SW 2  1–54 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 63
    G27 programmed with active DRF Setting data 564* not provided with values Effect Interlocking of NC START Remedy Deselect DRF Note Alarm is displayed with reference to channel  1–55 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 64
    When G160 and G161 commands are not programmed alone in a block Effect Interlocking of NC START Remedy Alter the part program Note Applies to SW 2 only  1–56 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 65
    Scan On selecting via softkey in a configured display Effect None Explanation Configured field shows a non-existent PLC number; SINUMERIK 840C has only 1 PLC. Remedy Check assignments using NC workstation and correct 3159 There is no data block Acknowledgement key…
  • Page 66
    One or more command parameters violate the permitted lower and upper limit values Remedy Correct the faulty command Note Alarm is displayed with reference to block and channel  1–58 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 67
    The plane assignment (cube) and the axis definitions in the channel do not correspond. Remedy Check NC MD 548* 550*552* Note Alarm is displayed with reference to channel  1–59 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 68
    Check the incorrect block in the “Correction block” display. The cursor is positioned in front of the incorrect word, if possible. Note Alarm is displayed with reference to block and channel  1–60 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 69
    Remedy Perform no programming or check MD parameterization. Note Applies as from SW 4 Note Alarm is displayed with reference to channel  1–61 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 70
    ”following error” that has been built up in the meantime is reduced again. The ”reduction” is executed with the modification limit of the IKA. Note Applies as from SW 6, the IKA number will be shown in the block number.  1–62 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 71
    Delete alarm 4220 Parallel straight lines This area is reserved for measuring cycle messages. The messages are listed in the publication SINUMERIK 840C MEASURING CYCLES.  1–63 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 72
    Alarm causes machining stop Explanation Speed alarm limit has been reached Remedy Check current controller Set speed control loop to a slower rate Increase parameters Check mechanical parts  1–64 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 73: Parameterization Errors Spindle/Axis

    1808*, bit 0, the absolute position is requested by the control on POWER ON. If it is not possible to transmit an absolute position from the encoder without any errors, this alarm is released.  1–65 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 74
    Explanation A digital setpoint output which does not exist has been assigned Remedy Check the setpoint assignment machine data Note Applies as from SW 3  1–66 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 75
    Overlaid offset of following axis although the PLC interface signal “Enable FA overlay” has not been set. Remedy Traverse the following axis with the fictitious leading axis or set PLC interface signal “Enable FA overlay” Note Applies as from SW 3  1–67 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 76
    Remedy For example, specified positions through the GI input display. Note Applies as from SW 4.4  1–68 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 77
    RECONFIGURATION is only possible after DELETE CONFIGURATION. Program a new configuration block (G401); following axis already exists. Remedy First set LINK OFF for the GI grouping in question. Note Applies as from SW 3  1–69 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 78
    JOG mode still possible. Explanation The link factor default setting must not be changed (MD 1844*). Remedy Change default setting if necessary. Note Applies as from SW 3  1–70 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 79
    Interlocking of NC START; NC STOP, channel stopped: JOG mode still possible. Explanation The GI positions cannot be overwritten (enable with MD 1844*, bit 3) Remedy Correct input Note Applies as from SW 3  1–71 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 80
    NC MD when alarm 87 was triggered. Remedy Check software limit switch machine data and correct if necessary. Note Applies as from SW 3  1–72 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 81
    The alarm is triggered if the fixed stop is moved away from by more than the tolerance set in MD 1284*. Remedy Check parameter settings Note Applies as from SW 3  1–73 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 82
    A C axis has been programmed in spindle mode. The alarm is only output if MD 5025.5 is set. Remedy Switch C axis to C axis mode.  1–74 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 83
    Remedy the error, and press the RESET key. The program is aborted. If safe monitoring was active, STOP B was also initiated automatically. In this case, it is necessary to switch the control off and on (POWER ON). Note Applies as from SW 5.4.  1–75 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 84
    MD 4264* and MD 1351 are not identical Enter the same MD values Tolerance time/ SGE switch- MD 4260* and MD 1350 are not identical Enter the same MD values over  1–76 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 85
    – SG correction factor 13 MD 1301 bit 5 is not 0 – SG correction factor 14 MD 1301 bit 5 is not 0 –  1–77 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 86
    If the value 12 is stored in this value, the cross–comparison has detected a difference in the MD for lower limit SE1 in the NCK and drive monitoring channel.  1–78 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 87
    Remedy the causes of ”safe speed exceeded” or ”safe end position exceeded” (see description of the alarms). Continuation Remedy the error and press the RESET key (the program is aborted and must be restarted). Note Applies as from SW 5.4.  1–79 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 88
    NC Start Explanation Overlap of two protection zones has been recognized Remedy Travel free and trigger mode group reset Note Applies as from SW 6.  1–80 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 89
    An incorrect feedback polarity has been parameterized in the spindle positioning mode (sign error). Remedy Traverse at slower speed Check the actual values (encoder) Check NC MD “Max. speed setpoint (DAC)” Check the drive actuator  1–81 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 90
    The measuring circuit short circuit connector can be slotted in to check whether the measuring circuit module is functioning correctly. Check the difference signals with the oscilloscope Replace the encoder/cable  1–82 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 91
    NC has risen to above approx. 500 mV. Remedy Check whether the drift has been compensated for correctly at the driving unit.  1–83 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 92
    Interlocking of NC START Alarm causes machining to stop Explanation Speed controller limitation triggered Remedy Check current control. Set speed control loop slower. Check SIMODRIVE Check machine  1–84 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 93
    “M19 S…” has been programmed in the part program although this function is not implemented in the control. Explanation Check program Remedy Check NC MD  1–85 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 94
    Servo enable removed after time set in NC MD “Switchoff delay servo enable” has passed Follow-up mode Remedy Additional detailed information about the cause is given in the MMC diagnosis display Note Applies as from SW 3  1–86 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 95
    Maximum value programmed for the following spindle has been exceeded. Synchronism is at risk. Remedy Reduce the acceleration of the leading spindles Check the acceleration limit value Check the link factors Note Applies as from SW 3  1–87 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 96
    The link factor default setting must not be changed (MD 525*, bit 2). Remedy Change default setting if necessary. Note Applies as from SW 3  1–88 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 97
    Channel is stopped: JOG mode still possible Explanation The link factor must not be switched over from the default setting (MD525*). Remedy Change default setting if necessary.  1–89 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 98
    Stop channel: JOG mode is still possible Explanation A GI grouping with the stated axis as a leading axis does not exist Remedy Correct input. Note Applies as from SW 3  1–90 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 99
    If an input/output value is specified with G410/G411/G412 that does not correspond to the configuration or is not permissible, this alarm is triggered. Remedy Specify input/output correctly or omit I/O designation with G410.  1–91 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 100
    Alarm description see 1364* 2094* Tolerance for safe standstill exceeded POWER ON Note Alarm description see 1324* 2095* Safe speed exceeded Reset key Note Alarm description see 1328*  1–92 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 101
    Area … could not be terminated OK softkey Scan – Effect The application has not been terminated Explanation Application is still active Remedy Terminate application  1–93 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 102
    This message is output if the workpiece to be loaded is not found (e.g. workpiece has been deleted on the MMC disk or incorrect network connection). Remedy Copy workpiece back to the MMC disk or establish network connection. Note Alarm from SW 6.4  1–94 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 103
    Check parameters. Permitted parameters are workpiece, program, transmission direction (IN, OUT). Combining the parameters ”IN” and device type ”Printer” is not allowed. Note Alarm from SW 6.3  1–95 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 104
    An unknown object type was discovered Remedy Correct the data type (correct syntax must be observed, e.g. MPF, SPF, TEA1 …) Note Alarm from SW 6.3  1–96 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 105
    PLC system being loaded Scan When PLC system is being loaded Effect None Explanation Message appears in the red bar when the system is being loaded Remedy –  1–97 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 106
    NCK is not powering-up: MMC powers up without NCK Explanation Software error in transport protocol Faulty loaded file Remedy POWER ON Replace hardware, reinstall software  1–98 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 107
    UMS is not loaded. Explanation The UMS (of customer or Siemens) cannot be loaded with the current memory configuration because it is larger than the setting in NC MD 60000 (from SW 4; fixed setting 512 KB until SW 3) Remedy Change memory configuration (from SW 4);…
  • Page 108
    By operator action the ASCII editor is requested to paste from the clipboard into the file processed. The clipboard, however, is empty, not available or faulty. Possibly an operating error Remedy Other operator action Fill clipboard  1–100 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 109
    When saving file Effect File is not saved Explanation File is still open somewhere else (e.g. execution from harddisk) Remedy Wait until execution has ended  1–101 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 110
    NCK RESET must be initiated at a suitable time. An NCK system error has occurred. For more detailed diagnosis refer to messages 105003 or 105020. Remedy Initiate NCK RESET  1–102 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 111
    UMS does not load Explanation The UMS (customer or Siemens UMS) cannot be loaded with the current memory configuration because it is set greater than in NC–MD 60000 (as from SW 4; up to SW 3, 512 kB fixed). Remedy Change the memory configuration (as from SW 4);…
  • Page 112
    Power up Effect The MMC system boots up without NCK Explanation The Siemens configuration file NCMEMCFG.020 does not exist. When transferring the standard configuration, an error occurred or the NCK signals an error in memory configuration. Remedy New system software…
  • Page 113
    Error during conversion of ASCII files. A message has a reference to a message line description greater than or equal to the number of message line descriptions. Remedy Eliminate error in the alarm configuration Note SW 5 and higher  1–105 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 114
    Binary files have been read from the Siemens branch. Explanation Error during conversion of ASCII files. The converter could not interpret the message attribute/message text files. The binary files from the Siemens branch have been read in. Remedy Eliminate error in the alarm configuration.
  • Page 115
    Explanation The existing log (alarm log = 1, service log = 2) could no longer be accessed. Remedy – Note Applies as from SW 4  1–107 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 116
    A data block read in from harddisk (so-called punched tape format) contains an error. Remedy Correct the error as far as possible and repeat the process. Note Applies as from SW 4  1–108 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 117
    Name … already exists OK softkey Scan COPY / PASTE Effect – Explanation The entered name already exists for the data type Remedy Enter a different name  1–109 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 118
    OK softkey Scan – Effect The interface is not parameterized and can therefore not be used. Explanation See above Remedy Select or create valid interface  1–110 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 119
    (INSERT NEXT DISKETTE) OK DATA IN-OUT / FORMAT / OK Effect – Explanation There is no diskette in the floppy disk drive Remedy Insert diskette  1–111 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 120
    DATA IN-OUT / DATA OUTPUT / ARCHIVE LIST Effect No data are being read out Explanation No object in the archive list can be accessed Remedy Check archive list  1–112 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 121
    DATA IN-OUT / DEVICES / SELECTION Effect Interface selection still being executed Explanation Interface selection not possible during output (e.g. printing) Remedy Delete print jobs or wait  1–113 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 122
    DATA IN-OUT / DATA OUTPUT / WORKPIECES / START Effect Data are not archived/loaded into the NC Explanation Syntax error in job list Remedy Correct  1–114 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 123
    Check other station and cable, reselect interface 110046 System error … OK softkey Scan None Effect The last action has not been executed correctly Explanation None Remedy Inform system service  1–115 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 124
    DATA IN-OUT / … / … / START Effect Data are not read-in/written or only partially Explanation E.g. end of data without M02 or end identifier Remedy Check other station and cable  1–116 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 125
    The file could not be entered in the current directory (not possible, no authorization, file opened from PC editor) Remedy Paste from clipboard into the desired archive location  1–117 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 126
    Remedy Wait until the save operation has been concluded in the ASCII editor. Note Applies as from SW 4.4 110066 Data in Siemens branch cannot be stored OK softkey Scan Data management / new Data management / insert from archive…
  • Page 127
    No read only / write rights for the set user class, e.g. because PLC is in stop or keyswitch not processed in PLC Remedy Turn keyswitch to position < 3 or set password  1–119 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 128
    OK softkey Scan SAVE NC / NC SOURCE / START Effect SPF0 is not saved Explanation The name SPF0 is not permissible Remedy Deselect from SPF1  1–120 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 129
    SAVE NC /. .. / START Effect No data transmission The channel number must be 0 4 ( 6 as from SW 4) Explanation Remedy –  1–121 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 130
    Alarm from SW 6.3 110124 Conversion warning in workpiece <%1> Same as 110123 except a program error is evaluated as a warning. Note Alarm from SW 6.3  1–122 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 131
    The value indicates a data transfer error if the cause cannot be output as a plaintext message. Remedy Check settings on NC and check input fields and restart transmission.  1–123 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 132
    Check path setting of data selector in SIIEMENS branch; the path must also exist in the user branch. 120008 No data storage possible here OK softkey Scan No NC/PPLC data can be stored in the SIEMENS area. Effect None Explanation Only data transfer from the NCK in the user areas of the MMC is possible.
  • Page 133
    No write access at this point OK softkey Scan You have tried to store a file in the SIEMENS branch, or to store NC data in the user branch when keyswitch not in position 1 or 2. Effect Data cannot be stored.
  • Page 134
    Effect File has not been transferred or only partially. Explanation The NC part program is full. Remedy If necessary, delete part programs from the memory.  1–126 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 135
    Option not available OK softkey Scan When activating the PG function Effect S5 package for programming functions cannot be called up. Explanation None Remedy Activate option  1–127 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 136
    Explanation Cursor is positioned on “..” or “–”, the file that can be processed has not been selected Remedy Select a file with the cursor  1–128 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 137
    Workpiece cannot be processed Explanation Cursor positioned on “..”, a workpiece has been selected which cannot be processed Remedy Position the cursor on a workpiece name  1–129 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 138
    Workpiece cannot be processed Explanation Incorrect keyswitch setting No authorization for processing workpiece Remedy Turn keyswitch to setting 1 or 2; enter password in DIAGNOSIS  1–130 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 139
    Press ABORT softkey if further changes are to be made in the edit mode. Press OK softkey if the changes are to be lost. Note Applies as from SW 4.4  1–131 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 140
    ”No workholder available !” 142004 ”Error on loading machine data !” 142005 ”Error on loading R parameters” 142006 ”Error on loading the ZOA data !”  1–132 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 141
    ”Radius too small for programmed circle” 144100 ”Wrong input for contour definition !” 144101 ”No intersection possible !” 144102 ”Angle value not allowed !” 144103 ”Radius value not allowed !”  1–133 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 142
    144350 ”Axis %1 not possible. Only 3 axes at present” 144351 ”Axis %2 not permitted in channel %1!” 144352 ”Axis %2 disabled in channel %3!”  1–134 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 143
    ”Too many SPFs: SPF%1 not opened” 146006 ”M17 not allowed in MPF” 146007 ”M02/M30 not allowed in SPF” 146010 ”Comments/program coordination nested” 146011 ”End of line in comments/program coordination”  1–135 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 144
    ”M function of Group %1 already programmed” 146068 ”Meaning of P word not defined” 146069 ”The block no. is not at the beginning of line”  1–136 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 145
    146135 ”Value must be an integer here” 146136 ”Value overflow” 146137 ”Value must be a bit pattern here” 146138 ”Not enough parameters for @ function”  1–137 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 146
    ”@ position in block invalid” 146200 ”The axis is disabled according to axis MD” 146201 ”G16 block allows only signs in axis word” 146202 ”Axis already programmed in block”  1–138 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 147
    ”Rapid traverse block was generated” 146254 ”G15 is not simulated” Simulation must be cancelled and a corrected set of machine data activated with the load list by reselec- ting.  1–139 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 148
    ”Context: approach reference point” 146303 ”Context: pole specification” 146304 ”Context: spline interpolation is selected” 146305 ”Context: block preprocessing stop by @714” 146307 ”Context: G200 block”  1–140 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 149
    ”G%1: 1 axis or 2 axes are expected” 146416 ”G%1: thread lead must be positive” 146417 ”G%1: no axis programmed” 146418 ”G%1: thread lead change F is missing”  1–141 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 150
    ”G%1: plane axes are identical” 146472 ”G16: max. 4 axes can be simulated” 146480 ”Axis prog. –> C axis on/off ignored” 146481 ”M19 S: other M functions ignored”  1–142 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 151
    146555 ”G92 P: axis is not a rotary axis” 146556 ”G%1: axes for working area limit. are missing” 146557 ”G%1: axis or angle is missing”  1–143 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 152
    ”Block with G92 S: too much info in block” 146707 ”Block with M19 S: too much info in block” 146708 ”Block with @710: too much info. in block”  1–144 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 153
    Drive module is not configured or incorrectly OK softkey Scan Startup application Effect Startup function is not executed Explanation Selected drive number is not available Remedy Select available drive module  1–145 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 154
    When function generator is started Effect Function generator is not started Explanation Only function generator at a time can be active Remedy Stop active function generator and repeat procedure  1–146 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 155
    Scan Parameterization/starting startup functions Effect The startup function cannot be started Explanation See machine data description Remedy Check/correct machine data for speed controller scan time  1–147 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 156
    OK softkey Scan When starting DAC output Effect DAC output cannot be started Explanation Offset value is outside the permissible range Remedy Correct offset value  1–148 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 157
    Selecting menu for DAC output Effect Startup menu for DAC is disabled Explanation Menu for DAC output needs at least one 611D module Remedy –  1–149 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 158
    Recorded measured values cannot be used Remedy Check measuring parameters and repeat procedure. A higher amplitude must be selected most especially for path frequency response measurement  1–150 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 159
    End application and restart 160050 Data not available OK softkey Scan Startup application Effect Function aborted Explanation Error on internal data access Remedy End application and restart  1–151 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 160
    160058 Job could not be processed OK softkey Scan Startup application Effect Function aborted Explanation Error on internal consistency check Remedy End application and restart  1–152 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 161
    OK softkey Scan Startup application Effect Startup function is not executed Explanation Application has no access rights for required data Remedy Enter password/alter keyswitch position  1–153 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 162
    Illegal limitation OK softkey Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation – Remedy Enter a lower value not equal to zero  1–154 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 163
    Illegal traversing range limits OK softkey Scan Function generator/measuring function parameterization Effect The function cannot be started Explanation – Remedy Enter lower value; “0” means no monitoring  1–155 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 164
    Enter a smaller value in the function parameter max. acceleration. Enter a value between 0 and 1% (resolution 0.001%). Enter a valid value in the fine quantization. Enter a valid value.  1–156 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 165
    Startup application file services (read only) Effect The read data set is not complete Explanation Contents of file were not transferred completely Remedy Repeat procedure  1–157 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 166
    Repeat procedure 160100 File … not saved OK softkey Scan Startup application file services (write) Effect Data set is not stored Explanation – Remedy Repeat procedure  1–158 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 167
    Start-up application at start of circle form test Effect The function cannot be started Explanation Two real axes must be configured Remedy Configure axes Note Applies as from SW 4  1–159 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 168
    Start-up application at start of SERVO TRACE function Effect SERVO trace is not started Explanation Segment address is illegal Remedy Specify legal segment address Note Applies as from SW 4  1–160 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 169
    Start-up application when converting the TRACE buffer Effect Signal values in the Trace buffer could not be converted Explanation – Remedy – Note Applies as from SW 4  1–161 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 170
    Measurement function is not started. Explanation Trace buffer is already assigned by Servo Trace Remedy Stop Servo Trace and restart measurement function Note Applies as from SW 4  1–162 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 171
    “No PLC enable” “SERVO mode change” “MF on SERVO aborted” “Reset” Axis/spindle not in stop state” Spindle ramp-up encoder stop from PLC” Remedy End application and restart  1–163 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 172
    OK softkey Scan Startup application Effect Current measurement aborted Explanation Current measurement aborted because of system error Remedy Start up control/drive again and repeat procedure  1–164 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 173
    161008 Measurement position control loop in progress Scan Startup application position controller measuring function Effect – Explanation Position controller measuring function operational message Remedy –  1–165 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 174
    Start-up application after recording has started within the control for all active Trace buffers Effect – Explanation The selected Trace signals are recorded Remedy – Note Applies as from SW 4  1–166 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 175
    Saving, loading MD files Effect Function is not executed Explanation The link PC to NC is busy. Remedy Wait, startup end, NCK reset or Power On  1–167 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 176
    Drive MD/FDD/motor selection Effect No default possible for motor Explanation There is no system file Remedy Please notify Siemens Service Note Applies as from SW 4  1–168 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 177
    File cannot be edited OK softkey Scan Selecting Edit or Edit new Effect Function is not executed Explanation BOOT files cannot be edited. Remedy –  1–169 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 178
    Edit new, saving, inserting MD files Effect Function is not executed Explanation This name cannot be used for user files Remedy Enter a different name  1–170 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 179
    The alarm can also occur when drive MD are being transmitted if a boot file already exists. Remedy Repeat operation, press softkey ”General reset” in the initial clear mode and reload the drive data. Note Applies as from SW 5.4.  1–171 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 180
    Effect Function is not performed Explanation Standard or on-line configuration selected accidentally. Remedy Select user setting under “File functions” Note Applies as from SW 4  1–172 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 181
    The data block just edited cannot be modified even if password is set (e.g. standard data block) Remedy Select another data block Note Applies as from SW 4  1–173 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 182
    The NQFK data for the stated axis have not been saved. Explanation The stated axis may have been incorrectly parameterized. Remedy Check parameterization and repeat procedure. Note Alarm in SW 5 and higher  1–174 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 183
    The function has possibly been performed incompletely, data may be inconsistent. Explanation – Remedy If necessary, first start up the drive. Note Applies as from SW 5.4  1–175 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 184
    The pole pair no. (ratio rated frequency (MD 1134 and MD 2134) /rated speed (MD 1400 and MD 2400)) is illegal. Remedy Correct value, repeat function. Note Applies as from SW 5.4  1–176 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 185
    The value 0 has been entered for the rated frequency (MD 1134 and MD 2134). Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4  1–177 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 186
    The ratio maximum current (MD 1104) no-load current (MD 1118) exceeds 900. Remedy If necessary, correct value and repeat function. Note Applies as from SW 5.4  1–178 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 187
    Management overflow on transmitting of Contact service acknowledgements 0x0406 – Management overflow on receiving orders Contact service 0x0407 – Management overflow on receiving Contact service acknowledgements  1–179 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 188
    SW ver- sions below SW 5 0x0607 Invalid DCM interrupt (no timeout, no CRC) Replace NC hardware 0x0608 Reserved 0x0610 Reserved  1–180 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 189
    Invalid status Replace hardware: lese_alarm_status() control module 611D, NC module 0x0632 Invalid status Replace hardware: with drive alarm processing control module 611D, (al_status) NC module  1–181 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 190
    Unknown order Contact service (internal communication servo, drive) 0x0706 Function no. Unknown acknowledgement Contact service (internal communication servo, drive) Note Applies as from SW 3.  1–182 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 191
    In addition, both error registers from the DCM are displayed for further information on the alarm. If the information from the error registers is not sufficient to determine a drive number, the alarm is output for the first drive available.  1–183 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 192
    If the alarm is triggered while the boot file is being transferred to the drive, the only means of acknowledgement is NCK POWER ON. Note Applies as from SW 6  1–184 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 193
    NC and this information is pas- sed on to the drive, faults in com- munication by the drive bus could be the cause.  1–185 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 194
    SERVO on STF handshake 0x61; error dur- ing RAM check 0x62; transport checksum does not correspond to that of SERVO  1–186 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 195
    The endless loop for processing Replace servo control module. FDD / MSD communication has been exited. Presumably caused by a hardware fault on the servo control module.  1–187 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 196
    / xx An illegal interrupt of the processor Check drive bus cable and connec- FDD / MSD has occurred. tor. Replace servo control module.  1–188 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 197
    F041 xx / xx An illegal number of speed setpoint Correct number of speed setpoint FDD / MSD filters (>2) has been entered. filters MD1500.  1–189 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 198
    Defective actual current value circuit Remedy Check maximum power section current MD1107; replace 611D hardware if necessary Note Applies up to SW 4 (611–D: up to SW 2.6)  1–190 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 199
    Motor encoder cable faulty Module faulty Consider MD1023 (IMS) and MD1033 (DMS) Remedy Eliminate cause; replace motor/611D hardware if necessary Note Applies as from SW 3  1–191 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 200
    Reference with BERO deselect. Check encoder cable, encoder cable connection or grounding, because EMC problems might have occurred. Replace motor/611D if necessary. Note Applies as from SW 4 As from SW 5, alarm cannot be configured  1–192 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 201
    SIMODRIVE_READY and DRIVE_READY are cancelled. Power On error Explanation Speed too high at center frequency measurement Remedy Reduce speed Note Applies as from SW 4  1–193 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 202
    Motor either not connected or phase missing Remedy Check motor – converter connecting cable. Note Alarm in SW 5 and higher (611–D: SW 3.1 and higher)  1–194 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 203
    Motor encoder cable defective or not fastened properly Motor encoder cable screen not connected Drive module defective Remedy Eliminate cause Note Applies as from SW 4  1–195 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 204
    Fault between turns motor Remedy Eliminate cause or operate at MSD fixed temperature Note: Temperature monitoring not active with fixed temperature Note Applies as from SW 4  1–196 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 205
    Drive only ramps up to ramp-up state 2 Explanation Speed controller clock pulse MD 1001 is invalid. Remedy Change speed controller clock pulse Note Applies as from SW 3  1–197 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 206
    On 2-axis modules, the position controller clock pulse must be identical for both axes. Remedy Set the position controller clock pulse to be identical for both axes. Note Applies as from SW 3  1–198 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 207
    The maximum current of the power section MD 1107 has a value that is less than or equal to 0. Remedy Enter a valid value in machine data MD 1107 “Maximum current of power section”. Note Applies as from SW 3  1–199 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 208
    Maximum motor speed MD 1401 of speed controller clock pulse MD 1001 have too great a value. Remedy Reduce maximum motor speed MD 1401 or set a smaller speed controller clock pulse MD 1001. Note Applies for SW 3 only  1–200 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 209
    The voltage constant MD 1114 has a value less than or equal to zero. Remedy Eliminate error on inputting the voltage constant MD 1114. Note Applies as from SW 4  1–201 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 210
    Rated motor speed MD 1140 is less than or equal to zero. Remedy Eliminate error on inputting the rated motor speed MD 1140. Note Applies as from SW 4  1–202 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 211
    Division error has occurred because of illegal parameter combination Additional information: none Remedy Check parameters and correct Save BOOT Repeat ramp-up Note Applies as from SW 3  1–203 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 212
    Error occurred when last saved; data from last save operation are used. Additional information: none Remedy Check parameters and save BOOT again Note Applies for SW 3 only  1–204 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 213
    Set the monitoring cycle in MD 1300 to n * NC position control cycle, where n must be 1. Note Applies as from SW 5.4.  1–205 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 214
    MD 1322 (for the use of a gearbox) The motor type and axis type are defined in MD 1302. Note Applies as from SW 5.4  1–206 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 215
    The blocking frequency MD 1210, MD 1213, MD 1216, MD 1219 for each current filter must be greater than the reciprocal value of two current controller clock pulses MD 1000. Note Applies as from SW 3  1–207 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 216
    MD 1012.4 = 0: 300755 MD 1012.4 = 1: 300855 Explanation V/f operation: at initialization, the motor turns. Remedy Stop the motor. Note Applies as from SW 4  1–208 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 217
    MD1631 + MD1632 exceeds that in MD1633. Remedy Eliminate error on inputting MD 1631, MD 1632 and MD 1633. Note Applies as from SW 4  1–209 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 218
    Minimum speed generator axis MD 1635 is greater than or equal to the maximum speed MD 1146. Remedy Eliminate error on inputting MD 1635 or MD 1146. Note Applies as from SW 4  1–210 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 219
    Enter the value zero into machine data MD 1161 or order new hardware version (hardware components: drive control with Order No. 6SN1 118–0Dx1x–0AA0). Note Applies as from SW 4  1–211 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 220
    Current setpoint filter 1: MD 1214 < 1 / (2MD 100031.25 microsec) Current setpoint filter 2: MD 1217 < 1 / (2MD 100031.25 microsec) Note Alarm in SW 5 and higher  1–212 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 221
    Speed setpoint filter 1: MD 1516 x 2MD 1514 Speed setpoint filter 2: MD 1519 x 2MD 1517 Note Alarm in SW 5 and higher  1–213 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 222
    The calculated filter coefficients for a band-stop filter cannot be represented in the internal format. Remedy Alter filter setting Note Alarm in SW 5 and higher  1–214 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 223
    A current higher than that permissible for the motor and for the power section used has been parameterized in MD 1019. Remedy Reduce current via MD 1019. Note Applies as from SW 6  1–215 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 224
    The stator reactance MD 1139 or rotor reactance MD 1140 or main field reactance MD 1141 is smaller than or equal to zero. Remedy Correct error when entering MD 1139, MD 1140 or MD 1141. Note Applies as from SW 6  1–216 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 225
    Field weakening speed MD 1142 is smaller than or equal to zero. Remedy Correct the error when entering the field weakening speed MD 1142. Note Applies as from SW 6  1–217 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 226
    Alarm description see 300759 300860 Excessive emergency retraction speed Note Alarm description see 300760 300861 Minimum generator speed too high Note Alarm description see 300761  1–218 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 227
    über die beim Bremsen nachgeführte Geschwindigkeitsgrenze und die in MMMMD_SB_STOP_N_TOL (Toleranz Istgeschwindigkeit für SBR) eingetragene Toleranz angestiegen. Remedy Eingabewert des Maschinendatums MD_SB_STOP_N_TOL überprüfen. Note Applies as from SW 6  1–219 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 228
    CPU, such as a corrupt memory cell. This error can be transient (remedied by POWER ON) or per- manent (reoccurs after POWER ON, in this case replace the hardware). Note Applies as from SW 5.4  1–220 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 229
    SGE, the alarm is deactivated. Remedy If STOP A was triggered, it is only possible to restart by POWER ON. Note Applies as from SW 5.4  1–221 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 230
    Deselect actual value synchronization with drift/slip or safe limit position and/or cam monitoring in MD 1301: ”En- able safety functions”. Note Alarm from SW 6.2  1–222 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 231
    Remove “Cycle disable” (editing, copying, etc.) interface signal CYCLE IN THE EPROM Information while handling –– cycles DATA TRANSMISSION Editing part programs Stop interface RUNNING  1–223 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 232: Dialog Text

    “Reset” MDA MEMORY In “MDA” mode Max. 500 characters may OVERFLOW be entered NO CORRECTION With “Correction block” Correction block cannot be BLOCK function selected  1–224 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 233
    SOURCE PROGRAM Appears when reading out A bit has flipped in the part a part program program just read (parity DEFECTIVE error).  1–225 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 234
    2nd NUMBER 2ND DECIMAL POINT Taking over an input value Input value has the wrong (e.g. with the input key) format END OF SECTION  1–226 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 235: Diagnostics On The Plc

    Call for an illegal OB (OB No. 0…39) *) Call for a non-existent page (command “ACR”) *) *) Additional information is given on this error in additional fields (see Section 2.2)  2–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 236
    I/O configuration: Multiple addressing for outputs *) I/O modules changed Unassigned *) Additional information is given on this error in additional fields (see Section 2.2)  2–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 237
    EUs or DMP modules not switched on or incorrectly jumpered (rotary switch) *) *) Additional information is given on this error in additional fields (see Section 2.2) 1) SW 3 and higher  2–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 238
    Timeout with LPB/LPW/TPB/TPW commands *) Timeout with a substitution command *) *) Additional information is given on this error in additional fields (see Section 2.2)  2–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 239
    DB to be opened not available DB to be opened not in line with paragraph *) Additional information is given on this error in additional fields (see Section 2.2)  2–5 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 240: Errors With Function Macros

    OUTPUT ISTACK. For more details on errors see FB descriptions. *) Additional information is given on this error in additional fields (see Section 2.2)  2–6 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 241: Additional Error Information (Accu 3 Low Byte, Db 1 Dw 161–163)

    OB number where STS occurred F0002 –– F0003 –– F0000 Error number processing time delay F0001 OB number where processing time delay occurred F0002 –– F0003 ––  2–7 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 242
    F0003 Submodule number (when F0001=01) F0004 Line number (when F0001=01) F0000 Distributed interrupt byte not available F0001 Byte number (BCD format) F0002 –– F0003 ––  2–8 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 243
    5B, 5C, 5D, F0002 Offset address (byte-oriented) of fault block (segment and offset point to the 5E, 60, 61, synchronization pattern) 70, 71 F0003 ––  2–9 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 244
    000C: ADS error (e.g. no communication with MMC) F0002 When F0001 = 0001: 0001: User program memory empty 0002: Boot not completely finished or data loss 1) SW 3 and higher  2–10 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 245
    Type identifier of the timeout **) **) Type identifier of timeout: 0001 = Internal timeout 0002 = Link bus timeout 0003 = Local bus timeout  2–11 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 246
    Current OB No. (No. of processing level) F0002 –– F0003 –– **) Type identifier of timeout: 0001 = Internal timeout 0002 = Link bus timeout 0003 = Local bus timeout  2–12 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 247
    PLC MD “2nd machine control panel” set – output missing Reserved Reserved PLC MD for error and operational messages (DB58) set Reserved Reserved Reserved Reserved  2–13 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 248
    Error on reserving a transmit buffer 0400 Error on transmitting a receive buffer 0500 Reserved 0600 ADS interface between PLC and IF PLC faulty END OF SECTION  2–14 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 249: Error Display On Cpu

    Meaning Driver not loaded Driver loaded but ADS power-up not yet performed Jump ADS interface power-up ADS interface power-up, MMC waits for ‘0’ from NC  3–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)

  • Page 250
    Wrong file started as last in the loading list (no starting information) Link area between boot EPROM and loaded system was illegally overwritten (presumably software error in the loaded system program). Remedy: Reboot END OF SECTION  3–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 251
    Target DB No. = 0 Target or source DB not available Target DB too short Target DB in EPROM Source DB too short Incorrect TYQU parameter Incorrect TYZI parameter  4–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 252
    Source or target DB too short Parameter limit of flag area exceeded PII or PIQ limits exceeded Illegal source or target parameter type (not I, Q, F)  4–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 253
    Reading of block start address Block type not permitted Address list does not exist Address list insufficient Symmetrical tool search No messages END OF SECTION  4–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 254
    04/96 4 Errors with Function Macros  4–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 255
    564* Position control cycle LA/LS is not the same 1396* MD 466* Position control cycle FA/FS Incorrect LA/LS/FA/FS number parameterized 1) SW 3 and higher  5–1 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 256
    1) or position control resolution (spindle) = position control resolution (axis) 2) or mode group (spindle) = mode group (axis)  5–2 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 257
    4200* 4200* 4244* 4244* 4248* 4248* 4260* 4260* 4180* 4180* Evaluate detailed informa- tion in the SI SERVICE SCREEN (service data 1000). END OF SECTION  5–3 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 258
    04/96 5 Parameterization Errors Spindle/Axis  5–4 Siemens AG 2001 All rights reserved 6FC5198–jAB40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
  • Page 259
    Siemens AG Suggestions A&D MC BMS Corrections P.O. Box 3180 For Publication/Manual D–91050 Erlangen SINUMERIK 840 C Federal Republic of Germany SIMODRIVE 611–D Tel. ++49 – (0) 180 / 5050–222 [Hotline] Fax ++49 –(0) 9131 / 98–2176 email: motioncontrol.docu@erlf.siemens.de User Documentation…
  • Page 260
    Overview of SINUMERIK 840C Documentation / OEM Version for Windows User/Manufacturer/ General Documentation User Documentation Service Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK ACR 20/ 840C 840C Accessories 840C 805SM/840C Brochure Catalog NC 36 Catalog NC Z Link to SINEC L2–DP with Module Diagnostics Guide –…

Источник
  • 16000 Channel %1 block %2 invalid value for lifting direction
  • 16005 Channel %1 block %2 invalid value for lifting distance
  • 16010 Channel %1 block %2 machining stop after lift fast
  • 16015 Channel %1 block %2 wrong axis identifier %3
  • 16016 Channel %1 block %2 no retraction position programmed for axis %3
  • 16020 Channel %1 repositioning in block %2 is not possible
  • 16100 Channel %1 block %2 spindle %3 not available in the channel
  • 16105 Channel %1 block %2 spindle %3 cannot be assigned
  • 16110 Channel %1 block %2 spindle %3 for dwell time not in control mode
  • 16120 Channel %1 block %2 invalid index for tool fine compensation
  • 16130 Channel %1 block %2 instruction not allowed with FTOCON
  • 16140 Channel %1 block %2 FTOCON not allowed
  • 16150 Channel %1 block %2 invalid spindle number with PUTFTOCF
  • 16200 Channel %1 block %2 spline and polynominal interpolation not available
  • 16300 Channel %1 block %2 denominator polynominal with zero places within parameter range not allowed
  • 16400 Channel %1 block %2 positioning axis %3 cannot participate in spline
  • 16410 Channel %1 block %2 axis %3 is not a geometry axis
  • 16420 Channel %1 block %2 axis %3 programmed repeatedly
  • 16421 Channel %1 block %2 angle %3 programmed repeatedly in the block
  • 16422 Channel %1 block %2 angle %3 programmed repeatedly in the block
  • 16423 Channel %1 block %2 angle %3 programmed repeatedly in the block
  • 16424 Channel %1 block %2 coordinate %3 programmed repeatedly in the block
  • 16430 Channel %1 block %2 geometry axis %3 cannot traverse as positioning axis in rotated coordinate system
  • 16440 Channel %1 block %2 rotation programmed for non-existent geometry axis
  • 16500 Channel %1 block %2 chamfer or rounding negative
  • 16510 Channel %1 block %2 no facing axis available
  • 16700 Channel %1 block %2 axis %3 invalid feed type
  • 16710 Channel %1 block %2 axis %3 master spindle not programmed
  • 16715 Channel %1 block %2 axis %3 spindle not in standstill
  • 16720 Channel %1 block %2 axis %3 thread lead is zero
  • 16730 Channel %1 block %2 axis %3 wrong parameter
  • 16740 Channel %1 block %2 no geometry axis programmed
  • 16750 Channel %1 block %2 axis %3 SPCON not programmed
  • 16751 Channel %1 block %2 spindle/axis %3 SPCOF not executable
  • 16755 Channel %1 block %2 no stop required
  • 16760 Channel %1 block %2 axis %3 S value missing
  • 16761 Channel %1 block %2 axis/spindle %3 not programmable in the channel
  • 16762 Channel %1 block %2 spindle %3 thread function is active
  • 16763 Channel %1 block %2 axis %3 programmed speed is illegal (zero or negative)
  • 16770 Channel %1 block %2 axis %3 no measuring system available
  • 16771 Channel %1 following axis %2 overlaid movement not enabled
  • 16776 Channel %1 block %2 curve table %3 does not exist for axis %4
  • 16777 Channel %1 block %2 coupling: following axis %3 for lead axis %4 not available
  • 16778 Channel %1 block %2 coupling: Ring coupling at following axis %3 and leading axis %4 impermissible
  • 16779 Channel %1 block %2 coupling: too many couplings for axis %3, see active leading axis %4
  • 16780 Channel %1 block %2 following spindle/axis missing
  • 16781 Channel %1 block %2 master spindle/axis missing
  • 16782 Channel %1 block %2 following spindle/axis %3 not available
  • 16783 Channel %1 block %2 master spindle/axis %3 not available
  • 16785 Channel %1 block %2 identical spindles/axes %3
  • 16787 Channel %1 block %2 coupling parameter not changeable
  • 16788 Channel %1 block %2 cyclic coupling
  • 16789 Channel %1 block %2 multiple link
  • 16790 Channel %1 block %2 Parameter is zero or missing
  • 16791 Channel %1 block %2 parameter is not relevant
  • 16792 Channel %1 block %2 too many couplings for axis/spindle %3
  • 16793 Channel %1 block %2 coupling of axis %3 prohibits transformation change
  • 16794 Channel %1 block %2 coupling of axis/spindle %3 prohibits reference point approach
  • 16795 Channel %1 block %2 string cannot be interpreted
  • 16796 Channel %1 block %2 coupling not defined
  • 16797 Channel %1 block %2 coupling is active
  • 16798 Channel %1 block %2 axis %3 is following axis and prohibits axis container rotation
  • 16799 Channel %1 block %2 axis %3 is master axis and prohibits axis container rotation
  • 16800 Channel %1 block %2 traverse instruction DC/CDC for axis %3 not allowed
  • 16810 Channel %1 block %2 traverse instruction ACP for axis %3 not allowed
  • 16820 Channel %1 block %2 traverse instruction ACN for axis %3 not allowed
  • 16830 Channel %1 block %2 incorrect position programmed for axis/spindle %3
  • 16903 Channel %1 program control: action %2 not allowed in the current state
  • 16904 Channel %1 program control: action %2 not allowed in the current state
  • 16905 Channel %1 program control: action %2 not allowed
  • 16906 Channel %1 program control: action %2 is aborted due to an alarm
  • 16907 Channel %1 action %2 only possible in stop state
  • 16908 Channel %1 action %2 only possible in reset state or at the block end
  • 16909 Channel %1 action %2 not allowed in current mode
  • 16911 Channel %1 mode change is not allowed
  • 16912 Channel %1 program control: action %2 only possible in reset state
  • 16913 Mode group %1 channel %2 mode change: action %3 not allowed
  • 16914 Mode group %1 channel %2 mode change: action %3 not allowed
  • 16915 Channel %1 action %2 not allowed in the current block
  • 16916 Channel %1 repositioning: action %2 not allowed in the current state
  • 16918 Channel %1 for action %2 all channels must be in reset state
  • 16919 Channel %1 action %2 is not allowed due to a pending alarm
  • 16920 Channel %1 action %2 is already active
  • 16921 Channel %1 mode group %2 machine data: channel/mode group assignment not allowed or assigned twice
  • 16922 Channel %1 subprograms: action %2 maximum nesting depth exceeded
  • 16923 Channel %1 program control: action %2 not allowed in the current state
  • 16924 Channel %1 caution: program test modifies tool management data
  • 16925 Channel %1 program control: action %2 not allowed in the current state, action %3 active
  • 16926 Channel %1 channel coordination: action %2 not allowed in block %3, marker %4 is already set
  • 16927 Channel %1 action %2 at active interrupt treatment not allowed
  • 16928 Channel %1 interrupt treatment: action %2 not possible
  • 16930 Channel %1: preceding block and current block %2 must be separated through an executable block
  • 16931 Channel %1 subprograms: action %2 maximum nesting depth exceeded
  • 16932 Channel %1 conflict when activating user data type %2
  • 16933 Channel %1 interrupt treatment: action %2 not allowed in the current state
  • 16934 Channel %1 interrupt treatment: action %2 not possible due to stop
  • 16935 Channel %1 action %2 not possible due to search run
  • 16936 Channel %1 action %2 not possible due to active dry run
  • 16937 Channel %1 action %2 not possible due to program test
  • 16938 Channel %1 action %2 aborted due to active gear change
  • 16939 Channel %1 action %2 rejected due to active gear change
  • 16940 Channel %1 action %2 wait for gear change
  • 16941 Channel %1 action %2 rejected because no program event has been executed yet
  • 16942 Channel %1 start program command action %2 not possible
  • 16943 Channel %1 action %2 not possible due to ASUP
  • 16944 Channel %1 action %2 not possible due to active search blocks
  • 16945 Channel %1 action %2 delayed up to the block end
  • 16946 Channel %1 start via START is not allowed
  • 16947 Channel %1 start via PLC is not allowed
  • 16948 Channel %1 dependent channel %2 still active
  • 16949 Correspondence between marker of channel %1 and channel %2 is invalid.
  • 16950 Channel %1 search run with hold block
  • 16951 Channel %1 search run in a program section that cannot be searched
  • 17000 Channel %1 block %2 maximum number of symbols exceeded
  • 17001 Channel %1 block %2 no memory left for tool/magazine data
  • 17010 Channel %1 block %2 no memory left
  • 17020 Channel %1 block %2 illegal array index 1
  • 17030 Channel %1 block %2 illegal array index 2
  • 17040 Channel %1 block %2 illegal axis index
  • 17050 Channel %1 block %2 illegal value
  • 17055 Channel %1 block %2 GUD variable not existing
  • 17060 Channel %1 block %2 requested data area too large
  • 17070 Channel %1 block %2 data is write-protected
  • 17080 Channel %1 block %2 %3 value below lower limit
  • 17090 Channel %1 block %2 %3 value exceeds upper limit
  • 17095 Channel %1 block %2 invalid value
  • 17100 Channel %1 block %2 digital input/comparator no. %3 not activated
  • 17110 Channel %1 block %2 digital output no. %3 not activated
  • 17120 Channel %1 block %2 analog input no. %3 not activated
  • 17130 Channel %1 block %2 analog output no. %3 not activated
  • 17140 Channel %1 block %2 NCK output %3 is assigned to a function via machine data
  • 17150 Channel %1 block %2 maximum of %3 NCK outputs programmable in the block
  • 17160 Channel %1 block %2 no tool selected
  • 17170 Channel %1 block %2 number of symbols too large
  • 17180 Channel %1 block %2 illegal D number
  • 17181 Channel %1 block %2 T no.= %3, D no.= %4 not existing
  • 17182 Channel %1 block %2 illegal sum correction number
  • 17188 Channel %1 D number %2 defined in tool T no. %3 and %4
  • 17189 Channel %1 D number %2 of tools defined on magazine/location %3 and %4
  • 17190 Channel %1 block %2 illegal T number
  • 17191 Channel %1 block %2 T= %3 not existing, program %4
  • 17192 TO unit %1 invalid tool designation of ‘%2’, duplo no. %3. No more replacement tools possible in ‘%4’.
  • 17193 Channel %1 block %2 the active tool is no longer on toolholder no./spindle no. %3, program %4
  • 17194 Channel %1 block %2 no suitable tool found
  • 17200 Channel %1 block %2 deleting tool data not possible
  • 17202 Channel %1 block %2 deleting magazine data not possible
  • 17210 Channel %1 block %2 access to variable not possible
  • 17212 Channel %1 tool management: Load manual tool %3, duplo no. %2 onto spindle/ toolholder %4
  • 17214 Channel %1 tool management: remove manual tool %3 from spindle/toolholder %2
  • 17216 Channel %1 tool management: remove manual tool from spindle/toolholder %4 and load manual tool %3, duplo no. %2
  • 17220 Channel %1 block %2 tool not existing
  • 17230 Channel %1 block %2 Duplo no. already assigned
  • 17240 Channel %1 block %2 illegal tool definition
  • 17250 Channel %1 block %2 illegal magazine definition
  • 17260 Channel %1 block %2 illegal magazine location definition
  • 17262 Channel %1 block %2 illegal tool adapter operation
  • 17270 Channel %1 block %2 call-by-reference: illegal variable
  • 17500 Channel %1 block %2 axis %3 is not an indexing axis
  • 17501 Channel %1 block %2 indexing axis %3 with Hirth tool system is active
  • 17502 Channel %1 block %2 indexing axis %3 with Hirth tooth system stop is delayed
  • 17503 Channel %1 block %2 indexing axis %3 with Hirth tooth system and axis not referenced
  • 17510 Channel %1 block %2 invalid index for indexing axis %3
  • 17600 Channel %1 block %2 preset on transformed axis %3 not possible
  • 17605 Channel %1 block %2 axis %3 transformation active: inhibits rotation of axis container
  • 17610 Channel %1 block %2 axis %3 involved in the transformation, action cannot be carried out
  • 17620 Channel %1 block %2 approaching fixed point for transformed axis %3 not possible
  • 17630 Channel %1 block %2 referencing for transformed axis %3 not possible
  • 17640 Channel %1 block %2 spindle operation for transformed axis %3 not possible
  • 17650 Channel %1 block %2 machine axis %3 not programmable
  • 17800 Channel %1 block %2 illegally coded position programmed
  • 17900 Channel %1 block %2 axis %3 is no machine axis
  • 18000 Channel %1 block %2 NCK-specific protection zone %3 wrong. Error code %4
  • 18001 Channel %1 block %2 channel-specific protection zone %3 incorrect. Error code %4
  • 18002 Channel %1 block %2 NCK protection zone %3 cannot be activated. Error code %4
  • 18003 Channel %1 block %2 NCK protection zone %3 cannot be activated.Error code %4
  • 18004 Channel %1 block %2 orientation of workpiece-related protection zone %3 does not correspond to the orientation of tool-related protection zone %4
  • 18005 Channel %1 block %2 serious error in definition of NCK-specific protection zone %3
  • 18006 Channel %1 block %2 serious error in definition of channel-specific protection zone %3
  • 18100 Channel %1 block %2 invalid value assigned to FXS[]
  • 18101 Channel %1 block %2 invalid value assigned to FXST[]
  • 18102 Channel %1 block %2 invalid value assigned to FXSW[]
  • 18200 Channel %1 block %2 curve table: block search stop not allowed with definition CTABDEF
  • 18201 Channel %1 block %2 curve table: table %3 does not exist
  • 18202 Channel %1 block %2 curve table: instruction CTABEND without CTABDEF not allowed
  • 18300 Channel %1 block %2 frame: fine shift not possible
  • 18310 Channel %1 block %2 frame: illegal rotation
  • 18311 Channel %1 block %2 frame: illegal instruction
  • 18312 Channel %1 block %2 frame: fine shift not configured
  • 18313 Channel %1 block %2 frame: illegal switchover of geometry axes
  • 18314 Channel %1 block %2 frame: type conflict
  • 18400 Channel %1 block %2 language change not possible:
  • 20000 Channel %1 axis %2 reference cam not reached
  • 20001 Channel %1 axis %2 no cam signal present
  • 20002 Channel %1 axis %2 zero mark not found
  • 20003 Channel %1 axis %2 measuring system error
  • 20004 Channel %1 axis %2 reference mark missing
  • 20005 Channel %1 axis %2 reference point approach aborted
  • 20006 Channel %1 axis %2 reference point creep velocity not reached
  • 20007 Channel %1 axis %2 reference point approach requires 2 measuring systems
  • 20008 Channel %1 axis %2 reference point approach requires second referenced measuring system
  • 20050 Channel %1 axis %2 handwheel mode active
  • 20051 Channel %1 axis %2 handwheel mode not possible
  • 20052 Channel %1 axis %2 already active
  • 20053 Channel %1 axis %2 DRF, FTOCON, external zero point offset not possible
  • 20054 Channel %1 axis %2 wrong index for indexing axis in JOG mode
  • 20055 Channel %1 master spindle not present in JOG mode
  • 20056 Channel %1 axis %2 no revolutional feedrate possible. Axis/spindle %3 stationary
  • 20057 Channel %1 block %2 revolutional feedrate for axis/spindle %3 is <= zero
  • 20058 Channel %1 axis %2 revolutional feedrate: illegal feed source
  • 20060 Channel %1 axis %2 cannot be traversed as geometry axis
  • 20061 Channel %1 axis %2 cannot be traversed as orientation axis
  • 20062 Channel %1 axis %2 already active
  • 20063 Channel %1 axis %2 orientation axes cannot be traversed without transformation
  • 20065 Channel %1 master spindle not defined for geometry axes in JOG mode
  • 20070 Channel %1 axis %2 programmed end position is behind software limit switch %3
  • 20071 Channel %1 axis %2 programmed end position is behind working area limit %3
  • 20072 Channel %1 axis %2 is not an indexing axis
  • 20073 Channel %1 axis %2 cannot be repositioned
  • 20074 Channel %1 axis %2 wrong index position
  • 20075 Channel %1 axis %2 can currently not oscillate
  • 20076 Channel %1 axis %2 oscillating – mode change not possible
  • 20077 Channel %1 axis %2 programmed position is behind software limit switch %3
  • 20078 Channel %1 axis %2 programmed position is behind working area limit %3
  • 20079 Channel %1 axis %2 oscillation path length %3 <= 0
  • 20080 Channel %1 axis %2 no handwheel assigned for overlaid motion
  • 20085 Channel %1 contour handwheel: traverse direction or overtravel of beginning of block not allowed
  • 20090 Axis %1 travel to fixed stop not possible. Check programming and axis data.
  • 20091 Axis %1 has not reached fixed stop
  • 20092 Axis %1 travel to fixed stop still active
  • 20093 Axis %1 standstill monitoring at fixed-stop end point has been triggered
  • 20094 Axis %1 function has been aborted
  • 20095 Axis %1 illegal torque, current torque %2
  • 20096 Axis %1 brake test aborted, additional information %2
  • 20100 Channel %1: invalid configuration for digitizing function
  • 20101 Communication with the digitizer not possible
  • 20102 Channel %1: No or invalid trafo at digitizing active
  • 20103 Channel %1: digitizing module does not support 3+2 axis digitizing
  • 20105 Channel %1: axes stopped by digitizer. Error code: %2
  • 20106 Emergency stop set by the digitizer
  • 20108 Invalid data package received from the digitizer. Error codes: %1, %2
  • 20109 Error in communication with the digitizer: status code of com-circuit: %1
  • 20120 Axis %1: too many compensation relations
  • 20121 Axis %1: Configuration error in compensation table %2
  • 20122 Compensation table %1: invalid axis assignment
  • 20123 Axis %1: different output assignment of multiplied tables
  • 20124 Axis %1: sum of compensation values too large
  • 20125 Axis %1: change of compensation value is too rapid
  • 20130 Channel %1 contour tunnel monitoring
  • 20140 Channel %1 motion synchronous action: traversing of command axis %2 see NC alarm %3
  • 20141 Channel %1 motion synchronous action: illegal axis type
  • 20142 Channel %1 command axis %2: rotation of axis container already enabled
  • 20143 Channel %1 axis %2 command axis cannot be started as it is controlled by the PLC
  • 20144 Channel %1 block %2 motion synchronous action: system variable access not possible
  • 20145 Channel %1 block %2 motion synchronous action: arithmetic error
  • 20146 Channel %1 block %2 motion synchronous action: nesting depth exceeded
  • 20147 Channel %1 block %2 motion synchronous action: command not executable
  • 20148 Channel %1 block %2 motion synchronous action: internal error %3
  • 20149 Channel %1 block %2 motion synchronous action: illegal index
  • 20150 Channel %1 tool management: PLC terminates interrupted command
  • 20160 Channel %1 tool management: PLC can terminate only incorrectly aborted commands
  • 20170 Channel %1 machine data $AC_FIFO invalid
  • 20200 Channel %1 invalid spindle number %2 with tool fine compensation
  • 20201 Channel %1 spindle %2 no tool assigned
  • 20203 Channel %1 no active tool
  • 20204 Channel %1 PUTFTOC command not allowed with FTOCOF
  • 20210 Channel %1 block %3 spindle %2 wrong values for centerless grinding
  • 20211 Channel %1 block %3 spindle %2 support point beyond range limits
  • 21600 Monitoring for ESR active
  • 21610 Channel %1 axis %2 encoder %3 frequency limit exceeded
  • 21611 Channel %1 NC-controlled Extended Stop/Retract triggered
  • 21612 Channel %1 axis %2 VDI signal ‘Servo enable’ reset during motion
  • 21613 Axis %1 measuring system changing
  • 21614 Channel %1 axis %2 hardware limit switch %3
  • 21615 Channel %1 axis %2 taken from traverse mode to follow-up mode
  • 21616 Channel %1 block %2 overlaid motion active at transformation switchover
  • 21617 Channel %1 block %2 transformation does not allow to traverse the pole
  • 21618 Channel %1 as from block %2 transformation active: overlaid motion too great
  • 21619 Channel %1 block %2 transformation active: motion not possible
  • 21650 Channel %1 axis %2 overlaid motion not allowed
  • 21660 Channel %1 block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF
  • 21665 Channel %1 $AA_TOFF cleared
  • 21670 Channel %1 block %2 illegal change of tool direction with $AA_TOFF active
  • 21700 Channel %1 block %3 axis %2 touch probe already deflected, edge polarity not possible
  • 21701 Channel %1 block %3 axis %2 measurement not possible
  • 21702 Channel %1 block %3 axis %2 measurement aborted
  • 21703 Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarity
  • 21740 Output value at analog output no. %1 has been limited
  • 21750 Error during output of cam signals via timer
  • 21760 Channel %1 block %2 too many auxiliary functions programmed
  • 21800 Channel %1 workpiece setpoint %2 reached
  • 22000 Channel %1 block %3 spindle %2 change of gear stage not possible
  • 22010 Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stage
  • 22011 Channel %1 block %3 spindle %2 change to programmed gear stage not possible
  • 22012 Channel %1 block %2 leading spindle %3 is in simulation.
  • 22013 Channel %1 block %2 dependent spindle %3 is in simulation.
  • 22014 Channel %1 block %2. The dynamics of leading spindle %3 and dependent spindle %4 is too variably
  • 22020 Channel %1 block %3 spindle %2 gear step change position not reached
  • 22040 Channel %1 block %3 spindle %2 is not referenced with zero marker
  • 22045 Block %2 spindle/axis %3 not available in channel %1 because active in channel %4
  • 22050 Channel %1 block %3 spindle %2 no transition from speed control mode to position control mode
  • 22051 Channel %1 block %3 spindle %2 reference mark not found
  • 22052 Channel %1 block %3 spindle %2 no standstill on block change
  • 22053 Channel %1 block %3 spindle %2 reference mode not supported
  • 22054 Channel %1 block %3 spindle %2 improper punching signal
  • 22055 Channel %1 block %3 spindle %2 configured positioning speed is too high
  • 22060 Channel %1 position control expected for axis/spindle %2
  • 22062 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is not reached
  • 22064 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is too high
  • 22065 Channel %1 tool management: Tool motion is not possible, as tool %2 with Duplo no. %3 is not in magazine %4
  • 22066 Channel %1 tool management: Tool change is not possible, as tool %2 with Duplo no. %3 is not in magazine %4
  • 22067 Channel %1 tool management: tool change not possible since there is no tool available in tool group %2
  • 22068 Channel %1 block %2 tool management: no tool available in tool group %3
  • 22069 Channel %1 block %2 tool management: No tool available in tool group %3, program %4
  • 22070 TO unit %1 Please change tool T= %2 into magazine. Repeat data backup
  • 22071 TO unit %1 tool %2 duplo no. %3 is active, but not in the magazine area under consideration
  • 22100 Channel %1 block %3 spindle %2 chuck speed exceeded
  • 22200 Channel %1 spindle %2 axis stopped during tapping
  • 22250 Channel %1 spindle %2 axis stopped during thread cutting
  • 22260 Channel %1 spindle %2 thread might be damaged
  • 22270 Channel %1 block %2 maximum velocity of thread axis at position %3 reached
  • 22275 Channel %1 block %2 zero velocity of thread axis at position %3 reached
  • 22280 Channel %1 in block %2: Prog. acceleration path too short %3, %4 required
  • 22320 Channel %1 block %2 PUTFTOCF command could not be transferred
  • 22321 Channel %1 axis %2 PRESET not allowed during traverse motion
  • 22322 Channel %1 axis %2 PRESET: illegal value
  • 25000 Axis %1 hardware fault of active encoder
  • 25001 Axis %1 hardware fault of passive encoder
  • 25010 Axis %1 pollution of measuring system
  • 25011 Axis %1 pollution of passive encoder
  • 25020 Axis %1 zero mark monitoring of active encoder
  • 25021 Axis %1 zero mark monitoring of passive encoder
  • 25022 Axis %1 encoder %2 warning %3
  • 25030 Axis %1 actual velocity alarm limit
  • 25031 Axis %1 actual velocity warning limit
  • 25040 Axis %1 standstill monitoring
  • 25042 Axis %1 standstill monitoring during torque/force limitation
  • 25050 Axis %1 contour monitoring
  • 25060 Axis %1 speed setpoint limitation
  • 25070 Axis %1 drift value too large
  • 25080 Axis %1 positioning monitoring
  • 25100 Axis %1 measuring system switchover not possible
  • 25105 Axis %1 measuring systems differ considerably
  • 25110 Axis %1 selected encoder not available
  • 25200 Axis %1 requested set of parameters invalid
  • 25201 Axis %1 drive fault
  • 25202 Axis %1 waiting for drive
  • 26000 Axis %1 clamping monitoring
  • 26001 Axis %1 parameterization error: friction compensation
  • 26002 Axis %1 encoder %2 parameterization error: number of encoder marks
  • 26003 Axis %1 parameterization error: lead screw pitch
  • 26004 Axis %1 encoder %2 parameterization error: grid point distance with linear encoders
  • 26005 Axis %1 parameterization error: output rating
  • 26006 Axis %1 encoder %2 encoder type/output type %3 not possible
  • 26007 Axis %1 QEC: invalid coarse step size
  • 26008 Axis %1 QEC: invalid fine step size
  • 26009 Axis %1 QEC: memory overflow
  • 26010 Axis %1 QEC: invalid acceleration characteristic
  • 26011 Axis %1 QEC: invalid measuring periods
  • 26012 Axis %1 QEC: feed forward control not active
  • 26014 Axis %1 machine data %2 invalid value
  • 26015 Axis %1 machine data %2[%3] invalid value
  • 26016 Axis %1 machine data %2 invalid value
  • 26017 Axis %1 machine data %2[%3] invalid value
  • 26018 Axis %1 setpoint output drive %2 used more than once
  • 26019 Axis %1 encoder %2 measurement not possible with this controller module
  • 26020 Axis %1 encoder %2 hardware fault %3 during encoder initialization
  • 26022 Axis %1 encoder %2 measurement with simulated encoder not possible
  • 26024 Axis %1 machine data %2 value changed
  • 26025 Axis %1 machine data %2[%3] value changed
  • 26030 Axis %1 encoder %2 absolute position lost
  • 26031 Axis %1 configuration error master-slave
  • 26032 Axis %1 master-slave not configured
  • 26050 Axis %1 parameter set change from %2 to %3 not possible
  • 26051 Channel %1 in block %2 unanticipated stop crossed in continuous path mode
  • 26052 Channel %1 in block %2: path velocity too high for auxiliary function output
  • 26070 Channel %1 axis %2 cannot be controlled by the PLC, max. number exceeded
  • 26072 Channel %1 axis %2 cannot be controlled by the PLC
  • 26074 Channel %1 switching off PLC control of axis %2 not allowed in the current state
  • 26080 Channel %1 retraction position of axis %2 not programmed or invalid
  • 26081 Channel %1 axis trigger of axis %2 was activated, but axis is not PLC- controlled
  • 26100 Axis %1 drive %2 sign of life missing
  • 26101 Axis %1 drive %2 communication failure
  • 26102 Axis %1 drive %2 sign of life missing
  • 26105 Drive of axis %1 not found
  • 26106 Encoder %2 of axis %1 not found
  • 26110 Independent drive stop/retract triggered
  • 27000 Axis %1 is not safely referenced
  • 27001 Axis %1 error in a monitoring channel, code %2, values: NCK %3, drive %4
  • 27002 Axis %1 test stop is running
  • 27003 Checksum error found: %1 %2
  • 27004 Axis %1, difference safe input %2, NCK %3, drive %4
  • 27005 Axis %1 error in data cross check: static actual value difference
  • 27006 Axis %1 Test ext. pulse deletion running
  • 27007 Axis %1 acceptance test mode is active
  • 27008 Axis %1 SW limit switch deactivated
  • 27010 Axis %1 tolerance for safe standstill exceeded
  • 27011 Axis %1 safe velocity exceeded
  • 27012 Axis %1 safe end position exceeded
  • 27013 Axis %1 safe braking ramp exceeded
  • 27020 Axis %1 stop E triggered
  • 27021 Axis %1 stop D triggered
  • 27022 Axis %1 stop C triggered
  • 27023 Axis %1 stop B triggered
  • 27024 Axis %1 stop A triggered
  • 27030 Axis %1 function not supported on this 611D module
  • 27031 Axis %1 limit value for safe velocity %2 at gear ratio %3 too large (max. %4)
  • 27032 Axis %1 checksum error of safe monitoring. Confirmation and re-test required!
  • 27033 Axis %1 parameterization of MD %2[%3] invalid
  • 27034 Parameterization of MD %1 invalid
  • 27090 Error in data cross check NCK-PLC, %1[%2], NCK: %3; %4 ALSI
  • 27091 Error in data cross check NCK PLC, stop of %1
  • 27092 Communication broken off during NCK PLC data cross check, error detected by %1
  • 27093 Checksum error NCK-SPL, %1, %2, %3
  • 27094 Write access to system variable %1 only allowed from NCK-SPL
  • 27095 %1 SPL protection not activated
  • 27096 SPL start not allowed
  • 27100 At least one axis is not safely referenced
  • 27101 Axis %1 difference in function safe operational stop, NCK: %2 drive: %3
  • 27102 Axis %1 difference in function safe velocity %2, NCK: %3 drive: %4
  • 27103 Axis %1 difference in function safe limit position %2, NCK: %3 drive: %4
  • 27104 Axis %1 difference in function safe cam plus %2, NCK: %3 drive: %4
  • 27105 Axis %1 difference in function safe cam minus %2, NCK: %3 drive: %4
  • 27106 Axis %1 difference in function safe velocity nx, NCK: %2 drive: %3
  • 27107 Axis %1 difference in function cam modulo monitoring, NCK: %2 drive: %3
  • 27124 Stop A triggered at least in 1 axis
  • 27200 PROFIsafe: cycle time %1 [ms] too long
  • 27201 PROFIsafe: MD %1[%2]: bus segment %3 error
  • 27202 PROFIsafe: MD %1[%2]: address %3 error
  • 27203 PROFIsafe: MD %1[%2]: SPL assignment error
  • 27204 PROFIsafe: double assignment MD %1[%2] – MD %3[%4]
  • 27220 PROFIsafe: Number of NCK F modules (%1) <> number of DP modules (%2)
  • 27221 PROFIsafe: NCK F module MD %1[%2] unknown
  • 27222 PROFI safe: S7 F module PROFI safe address %1 unknown
  • 27223 PROFIsafe: NCK F module MD %1[%2] is not a %3 module
  • 27224 PROFIsafe: F module MD %1[%2] – MD %3[%4]: double assignment of PROFIsafe address
  • 27225 PROFIsafe: slave %1, configuration error %2
  • 27240 PROFIsafe: DP M not running up, DP info: %1
  • 27241 PROFIsafe: DP M version different, NCK: %1, PLC: %2
  • 27242 PROFIsafe: F module %1, %2 faulty
  • 27250 PROFIsafe: configuration in DP M changed; error code %1 – %2
  • 27251 PROFIsafe: F module %1, %2 reports error %3
  • 27252 PROFIsafe: Slave %1, sign-of-life error
  • 27253 PROFIsafe: communication fault F master component %1, error %2
  • 27254 PROFIsafe: F module %1, error on channel %2; %3
  • 27255 PROFIsafe: F module %1, general error
  • 27256 PROFIsafe: Current cycle time %1 [ms] > parameterized cycle time
  • 27299 PROFIsafe: Diagnosis %1 %2 %3 %4
  • 28000 NCU link connection to all other NCUs of the link network has been aborted
  • 28001 NCU link connection to the NCU %1 of the link network has been aborted
  • 28002 Error on activation of machine data, NCU network-wide machine data were modified by NCU %1
  • 28004 NCU link: NCU %1 of the link network is not on the bus
  • 28005 NCU link: NCU %1 of the link network not running synchronously
  • 28007 NCU link: conflict in configuration data of NCU %1
  • 28008 NCU link: conflict in timer setting of NCU %1
  • 28009 NCU link: conflict in bus parameters of NCU %1
  • 28010 NCU link: the NCU %1 has not received a message
  • 28011 IPO time insufficient for NCU link. Link cycle time: %1
  • 28012 NCU link: synchronization cycle signal failure %1 times
  • 28020 NCU link: too many link axes configured %1
  • 28030 Serious alarm on NCU %1, axes in follow-up mode
  • 28031 Serious alarm on NCU %1 not yet acknowledged, axes still in follow-up mode
  • 28032 Emergency stop activated on NCU %1, axes in follow-up mode
  • 28033 Emergency stop on NCU % 1, axes still in follow-up mode
  • 29033 Channel %1 axis change of axis %2 not possible, PLC axis movement not yet completed
  • 60000 Channel %1 block %2:
  • 61000 Channel %1 block %2 no tool compensation active
  • 61001 Channel %1 block %2 thread lead incorrect
  • 61002 Channel %1 block %2 machining type wrongly defined
  • 61003 Channel %1 block %2 no feed programmed in the cycle
  • 61004 Channel %1 block %2 configuration geometry axis incorrect
  • 61005 Channel %1 block %2 3rd geometry axis not present
  • 61006 Channel %1 block %2 tool radius too large
  • 61007 Channel %1 block %2 tool radius too small
  • 61009 Channel %1 block %2 active tool number = 0
  • 61010 Channel %1 block %2 finishing allowance too large
  • 61011 Channel %1 block %2 scaling not allowed
  • 61012 Channel %1 block %2 different scaling on the plane
  • 61013 Channel %1 block %2 basic settings were changed, program cannot be executed
  • 61101 Channel %1 block %2 reference plane incorrectly defined
  • 61102 Channel %1 block %2 no spindle direction programmed
  • 61103 Channel %1 block %2 number of drillings is zero
  • 61104 Channel %1 block %2 contour violation of slots/long holes
  • 61105 Channel %1 block %2 cutter radius too large
  • 61106 Channel %1 block %2 number or distance of circular elements
  • 61107 Channel %1 block %2 first drilling depth incorrectly defined
  • 61108 Channel %1 block %2 illegal values for parameters _RAD1 and _DP1
  • 61109 Channel %1 block %2 parameter _CDIR incorrectly defined
  • 61110 Channel %1 block %2 finishing allowance at the base > depth infeed
  • 61111 Channel %1 block %2 infeed width > tool diameter
  • 61112 Channel %1 block %2 tool radius negative
  • 61113 Channel %1 block %2 parameter _CRAD for corner radius too large
  • 61114 Channel %1 block %2 machining direction G41/G42 incorrectly defined
  • 61115 Channel %1 block %2 approach or retract mode (straight line/circle/plane/space) incorrectly defined
  • 61116 Channel %1 block %2 approach or retraction path = 0
  • 61117 Channel %1 block %2 active tool radius <= 0
  • 61118 Channel %1 block %2 length or width = 0
  • 61119 Channel %1 block %2 nominal or core diameter incorrectly programmed
  • 61120 Channel %1 block %2 internal/external thread type not defined
  • 61121 Channel %1 block %2 number of teeth per cutting edge missing
  • 61122 Channel %1 block %2 safety clearance on the plane incorrectly defined
  • 61124 Channel %1 block %2 infeed width is not programmed
  • 61125 Channel %1 block %2 technology selection in parameter _TECHNO incorrectly defined
  • 61126 Channel %1 block %2 thread length too short
  • 61127 Channel %1 block %2 transmission ratio of tapping axis incorrectly defined (machine data)
  • 61128 Channel %1 block %2 dipping angle = 0 for dipping with oscillation or helix
  • 61180 Channel %1 block %2 no name assigned to swivel data block, although MD $MN_MM_NUM_TOOL_CARRIER > 1
  • 61181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality)
  • 61182 Channel %1 block %2 name of swivel data block unknown
  • 61183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0… 2
  • 61184 Channel %1 block %2 no solution possible with current input angle values
  • 61185 Channel %1 block %2 no or incorrect (min > max) rotary axis angle ranges assigned
  • 61186 Channel %1 block %2 rotary axis vectors invalid –> Check installation and start-up of the swivel cycle CYCLE800
  • 61188 Channel %1 block %2 no axis name for the 1st axis assigned -> Check installation and start-up of the swivel cycle CYCLE800
  • 61200 Channel %1 block %2 too many elements in the machining block
  • 61201 Channel %1 block %2 wrong sequence in the machining block
  • 61202 Channel %1 block %2 no technology cycle
  • 61203 Channel %1 block %2 no positioning cycle
  • 61204 Channel %1 block %2 unknown technology cycle
  • 61205 Channel %1 block %2 unknown positioning cycle
  • 61210 Channel %1 block %2 block search element not found
  • 61211 Channel %1 block %2 absolute reference missing
  • 61212 Channel %1 block %2 wrong tool type
  • 61213 Channel %1 block %2 circle radius too small
  • 61214 Channel %1 block %2 no lead programmed
  • 61215 Channel %1 block %2 raw dimension incorrectly programmed
  • 61216 Channel %1 block %2 feed/tooth only possible with milling tools
  • 61217 Channel %1 block %2 cutting speed for tool radius 0 programmed
  • 61218 Channel %1 block %2 feed/tooth programmed, but number of teeth is zero
  • 61222 Channel %1 block %2 plane infeed greater than the tool diameter
  • 61223 Channel %1 block %2 approach path too short
  • 61224 Channel %1 block %2 retract path too short
  • 61225 Channel %1 block %2 swivel data block unknown
  • 61226 Channel %1 block %2 swivel head cannot be exchanged
  • 61230 Channel %1 block %2 tool probe diameter too small
  • 61231 Channel %1 block %2 ShopMill program %3 cannot be executed, as it has not been tested by ShopMill
  • 61232 Channel %1 block %2 loading of magazine tool not possible
  • 61233 Channel %1 block %2: Thread inclination incorrectly defined
  • 61234 Channel %1 block %2 ShopMill subroutine %4 cannot be executed, as it has not been tested by ShopMill
  • 61235 Channel %1 block %2: ShopTurn program %4 cannot be executed, as it has not been tested by ShopTurn.
  • 61236 Channel %1 block %2: ShopTurn subroutine %4 cannot be executed, as it has not been tested by ShopTurn.
  • 61237 Channel %1 block %2: Retraction direction unknown. Manually retract tool!
  • 61238 Channel %1 block %2: Machining direction unknown.
  • 61239 Channel %1 block %2: Tool change point lies in the retraction area!
  • 61240 Channel %1 block %2: Wrong feed type
  • 61241 Channel %1 block %2: No retraction plane defined for this machining direction.
  • 61242 Channel %1 block %2: Wrong machining direction
  • 61243 Channel %1 block %2: Correct tool change point, tool tip is in retraction area!
  • 61244 Channel %1 block %2: Thread lead change results in an undefined thread
  • 61246 Channel %1 block %2: Safety clearance too small
  • 61247 Channel %1 block %2: Blank radius too small
  • 61248 Channel %1 block %2: Infeed too small
  • 61249 Channel %1 block %2: Number of edges too small
  • 61250 Channel %1 block %2: Key width/Edge length too small
  • 61251 Channel %1 block %2: Key width/Edge length too large
  • 61252 Channel %1 block %2: Chamfer/Radius too large
  • 61253 Channel %1 block %2: No finishing allowance programmed
  • 61254 Channel %1 block %2: Error when traversing to fixed stop
  • 61255 Channel %1 block %2: Cut-off error: Tool breakage?
  • 61301 Channel %1 block %2 measuring probe does not switch
  • 61302 Channel %1 block %2 measuring probe collision
  • 61303 Channel %1 block %2 safe area exceeded
  • 61308 Channel %1 block %2 check measuring distance 2a
  • 61309 Channel %1 block %2 check measuring probe type
  • 61310 Channel %1 block %2 scale factor is active
  • 61311 Channel %1 block %2 no D number is active
  • 61316 Channel %1 block %2 center point and radius cannot be determined.
  • 61332 Channel %1 block %2 change tool tip position
  • 61338 Channel %1 block %2 positioning velocity is zero
  • 61601 Channel %1 block %2 finished-part diameter too small
  • 61602 Channel %1 block %2 tool width incorrectly defined
  • 61603 Channel %1 block %2 groove form incorrectly defined
  • 61604 Channel %1 block %2 active tool violates programmed contour
  • 61605 Channel %1 block %2 contour incorrectly programmed
  • 61606 Channel %1 block %2 contour processing error
  • 61607 Channel %1 block %2 starting point incorrectly programmed
  • 61608 Channel %1 block %2 wrong cutting edge position programmed
  • 61609 Channel %1 block %2 form incorrectly defined
  • 61610 Channel %1 block %2 no infeed depth programmed
  • 61611 Channel %1 block %2 no intersection point found
  • 61612 Channel %1 block %2 thread axis cutting not possible
  • 61613 Channel %1 block %2 undercut position incorrectly defined
  • 61800 Channel %1 block %2: External CNC system missing
  • 61801 Channel %1 block %2: Wrong G code selected
  • 61802 Channel %1 block %2: Wrong axis type
  • 61803 Channel %1 block %2 programmed axis not present
  • 61804 Channel %1 block %2: Progr. position exceeds reference point
  • 61805 Channel %1 block %2: The value is absolutely and incrementally programmed
  • 61806 Channel %1 block %2: Incorrect axis assignment
  • 61807 Channel %1 block %2 wrong spindle direction programmed (active)
  • 61808 Channel %1 block %2: The final drilling depth or individual drilling depth is missing
  • 61809 Channel %1 block %2: Impermissible drilling position
  • 61810 Channel %1 block %2: ISO-G code not possible
  • 61811 Channel %1 block %2: Impermissible ISO axis name
  • 61812 Channel %1 block %2: Value(s) in the external cycle call incorrectly defined
  • 61813 Channel %1 block %2: GUD value incorrectly defined
  • 61814 Channel %1 block %2: Polar coordinates not possible with cycle
  • 61815 Channel %1 block %2: G40 not active
  • 61816 Channel %1 block %2: axes are not at the reference point
  • 61817 Channel %1 block %2: The axis coordinates are within the protection zone
  • 61818 Channel %1 block %2: The axis area limit values are identical
  • 62000 Channel %1 block %2:
  • 62100 Channel %1 block %2 no drilling cycle active
  • 62101 Channel %1 block %2: Incorrect cutting direction – G3 is generated
  • 62103 Channel %1 block %2: The finishing allowance is not programmed
  • 62105 Channel %1 block %2 number of columns or lines is zero
  • 62180 Channel %1 block %2 no name assigned to swivel data block although machine data $MN_MM_NUM_TOOL_CARRIER > 1
  • 62181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality)
  • 62182 Channel %1 block %2: Load swivel head
  • 62183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0…2
  • 62184 Channel %1 block %2 no solution possible with current input angle values
  • 62185 Channel %1 block %2 no end stop assigned to rotary axes
  • 62186 Channel %1 block %2 illegal rotary axis vectors
  • 62187 Channel %1 block %2 name of swivel data block unknown
  • 62200 Channel %1 block %2: Start spindle
  • 63000 Channel %1 block %2:
  • 65000 Channel %1 block %2:
  • 66000 Channel %1 block %2:
  • 67000 Channel %1 block %2:
  • 68000 Channel %1 block %2:
  • 70000 Compile cycle alarm
  • 75000 OEM alarm
  • 75005 Channel %1 block %2 CLC: General programming error
  • 75010 Channel %1 block %2 CLC_LIM value exceeds MD limit
  • 75015 Channel %1 block %2 CLC(0) with active TOC
  • 75016 Channel %1 block %2 CLC: orientation changed for TRAFOOF
  • 75020 Channel %1 CLC position offset at lower limit %2
  • 75021 Channel %1 CLC position offset at upper limit %2
  • 75025 Channel %1 CLC stopped because sensor head has been touched
  • 75050 Channel %1 wrong MD configuration, error code %2
  • 75051 Channel %1 CC_COPON CC_COPOFF error code %2
  • 75060 Channel %1 tolerance window exceeded axis %2
  • 75061 Channel %1 coupling active axis %2
  • 75062 Channel %1 axes not in standstill axis %2
  • 75070 Channel %1 wrong machine data for collision protection %2
  • 75071 Channel %1 collision monitoring axis %2
  • 75100 Too many analog axes configured
  • 75110 Axis %1 reached drift limit
  • 75200 Channel %1 wrong MD configuration, %2 incorrect
  • 75210 Channel %1 number of axes/axis assignment inconsistent
  • 75250 Channel %1 tool parameters incorrect
  • 75255 Channel %1 working area error 
  • 75260 Channel %1 block %2 tool parameters incorrect
  • 75265 Channel %1 block %2 working area error
  • 75270 Channel %1 tool parameters incorrect
  • 75275 Channel %1 block %2 working area error
  • 75451 Error with definition of setpoint switchover
  • 75452 Axis %1 setpoint switchover not possible in the current state
  • 75500 Channel %1 wrong configuration
  • 75600 Channel %1 retrace support: wrong MD configuration. Error code %2
  • 75601 Channel %1 block %2 invalid parameter in CC_PREPRE()
  • 75605 Channel %1 retrace support: internal error, error code %2
  • 75606 Channel %1 retraceable contour was shortened
  • 75607 Channel %1 resynchronisation not possible

Pages: 1 2 3

Источник

01.93

14.5

Error

Error meaning

1)

number

Channel number incorrect or channel not available,

1

legal values:

Spindle number incorrect or spindle not available,

2

legal values:

Function number incorrect

3

Function active

4

Data insufficient

5

Useful data DB/DX missing

6

1st stated DW not in useful data DB/DX

7

Parameter too long (useful data DB/DX too short)

8

Excessive length specified for command channel (command channel too

9

short)

10

155 U: useful data DB cannot be DB 0

155 U: target DB cannot be DB 0

d)

11

Axis number is incorrect or axis is not present

d)

12

Target DB/DX is not present (on reading data)

d)

13

Target DB/DX is too short (on reading data)

d)

14

_______

1)

Data format: fixed-point decimal

d)

with GA2, software version 1 and higher

© Siemens AG 1991 All Rights Reserved

SINUMERIK 880 (PJ)

1…16

1…6

6ZB5 410-0HE02

14 Command Channel (DB 41)

14.5 Error codes, general errors

14–33

Источник

Представлено значение индикаторов (состояние светодиодов, коды ошибок, сообщения на дисплеях) ПЛК Siemens Simatic:

— серия Simatic TI

— серия Simatic S5

— серия Simatic S7

==================================== Simatic TI ========================================

Simatic TI435 (Texas Instrument)

Состояние светодиода Описание
PWR горит Питание в порядке.
RUN горит Модуль в режиме RUN.
CPU горит Отсутствуют ошибки CPU.
BAT мигает Батарейка разряжена.

Simatic TI505 Basic

Состояние светодиода Описание
MOD GOOD горит Отсутствуют ошибки.
BATT GOOD горит Батарейка установлена и не разряжена.
RUN MODE горит Модуль в режиме RUN.
TEST MODE горит Модуль в режиме диагностики.
STAT 1, STAT 2 Не используются.

Simatic TI525, TI535

Состояние светодиода Описание
RUN горит Модуль в режиме RUN.
BATTERY GOOD горит Батарейка установлена и не разряжена.
P/C GOOD горит Отсутствуют ошибки.

Simatic TI545, TI555

Состояние светодиода Описание
RUN горит Модуль в режиме RUN.
RUN мигает Аналоги в режиме RUN, дискреты в режиме PROG
BAT GOOD горит Батарейка установлена и не разряжена.
BAT GOOD мигает Батарейка разряжена.
CPU GOOD горит Отсутствуют ошибки.

Simatic TI505 RBC (Remote Base Controller)

Номер на дисплее Описание

0

 Отсутствуют ошибки.

1

 В процессе самодиагностики выявлены ошибки.

2

 Несответствие модуля.

3

 Превышен интервал ожидания входов/выходов.

4

 Ошибка чётности RAM.

5

 Модуль не законфигурирован, в режиме ожидания.

6

 Несответствие адреса.

7

 Модуль не законфигурирован, связь установлена.

8

 Сработал сторожевой таймер.

С

 Модуль законфигурирован, в режиме ожидания.

{banner_rca-news-1-1}

Simatic TI560, TI565

Состояние светодиода Описание
POWER GOOD горит Питание в порядке.
BATTERY GOOD горит Батарейка установлена и не разряжена ниже 2.4В.
P/C GOOD горит Отсутствуют ошибки всех модулей в корзине.
CPU GOOD горит Отсутствуют ошибки CPU.
PROG RUN горит CPU в режиме RUN.
MEM GOOD горит Нет ошибок в модуле памяти.
RCC GOOD горит Контроллер удалённого канала успешно прошёл самодиагностику.
Channel горит Индикация передачи данных по каналу.
ACTIVE горит Индикация активного модуля.
STBY горит Индикация модуля в режиме ожидания.
RBU GOOD горит Индикация сохранности данных модуля.
COMGOOD горит Коммуникации HBU в порядке.

Simatic TI575

Состояние светодиода Описание
PCG горит Отсутствуют ошибки CPU.
RUN горит Модуль в режиме RUN.
RUN мигает Аналоги в режиме RUN, дискреты в режиме PROG
BAT горит Батарейка установлена и не разряжена ниже 2.4В.
BAT мигает Батарейка разряжена.
WDT горит Сработал сторожевой таймер.
MOB горит CPU является активным VME мастером на шине.
SYF горит Проводится самодиагностика после подачи питания либо сбой CPU.

==================================== Simatic S5 ========================================

Simatic S5 PLC: S5-90U, S5-95U, S5-95F;

Simatic S5-100U: (CPU100, CPU102, CPU103)

Состояние светодиода при положении переключателя «Run» Описание
RUN зеленый горит, однако ПЛК функционирует неправильно Ошибка в программе либо сбой входов/выходов. Провести процедуру проверки аппаратной части согласно руководству по ПЛК.
STOP красный горит Неработоспособность ПЛК. Для детальной диагностики необходимо подключение программатора.
STOP красный мигает Ошибка во время загрузки или сохранения программы.
BATTERY OFF / LOW горит Батарейка либо отсутствует, либо установлена неправильно, либо разрядилась ниже 2.8 В.

Блоки питания S5 PS

Состояние светодиода PS Описание
POWER SUPPLY OK зеленый горит Питание в норме.
VOLTAGE LOW красный горит Напряжение на выходе снизилось до недопустимого уровня.
FAN FAULT красный горит Сбой вентилятора.
BATT. LOW (BATTERY LOW) желтый горит Батарейка либо отсутствует, либо установлена неправильно, либо разрядилась ниже 2.7В.

{banner_rca-news-1-2}

Simatic S5-115U PLC: CPU941, CPU942

Состояние светодиода Описание
RN зеленый горит ПЛК в режиме RUN.
ST красный горит После подачи питания — запуск CPU. Всё время — ПЛК в режиме STOP, либо неисправность CPU при команде RUN.
ST красный мигает Аппаратный сбой, ошибка в программе.

Simatic S5-115U PLC: CPU943, CPU944

Состояние светодиода Описание
RN зеленый горит ПЛК в режиме RUN.
ST красный горит ПЛК в режиме STOP, либо неисправность CPU при команде RUN.
QVZ (QV) красный горит Задержка квитирования. ПЛК в режиме STOP.
ZYK (ZY) красный горит Сработал сторожевой таймер. ПЛК в режиме STOP.
BASP (BA) красный горит Блокированы дискретные выходы. ПЛК в режиме запуска или STOP.
QVZ (QV), ZYK (ZY), BASP (BA)мигают Запуск CPU.
ST красный мигает Аппаратный сбой, ошибка памяти.

Simatic S5-115U PLC: CPU945

Состояние светодиода Описание
RN зеленый горит ПЛК в режиме RUN.
ST красный горит ПЛК в режиме STOP, либо неисправность CPU при команде RUN.
QVZ красный горит Задержка квитирования. ПЛК в режиме STOP.
ZYK красный горит Сработал сторожевой таймер. ПЛК в режиме STOP.
BASP красный горит Блокированы дискретные выходы. ПЛК в режиме запуска или STOP.
STOP красный медленно мигает Аппаратный сбой.
STOP красный быстро мигает Необходим общий перезапуск.

Simatic S5-135U PLC: S-processor CPU921, R-processor CPU922, CPU928

Состояние светодиода Описание
RUN зеленый горит ПЛК в режиме RUN.
STOP красный горит ПЛК в режиме STOP, либо неисправность CPU при команде RUN.
QVZ, ADF красный горит Задержка квитирования — не отвечает какой-то из периферийных модулей. ПЛК в режиме STOP.
ZYK красный горит Сработал сторожевой таймер. ПЛК в режиме STOP.
BASP красный горит Блокированы дискретные выходы. ПЛК в режиме запуска или STOP.
STOP красный медленно мигает Ошибка в программа либо произошла запрограммированная остановка CPU.
STOP красный быстро мигает Необходим общий перезапуск, нет модуля памяти либо управляющая программа утеряна.

Simatic S5-150U PLC: Central unit 924, 925, 926, 927

(6ES5 924-3SA11, 6ES5 925-3SA11, 6ES5 926-3SA11, 6ES5 927-ЗSA11)

Состояние светодиода Описание
BETRIEB зеленый горит ПЛК в режиме RUN.
STOP красный горит ПЛК в режиме STOP.
NEUSTART ERFODALE желтый горит Необходим общий перезапуск.

{banner_rca-news-1-3}

Simatic S5-155U PLC: CPU948

Состояние светодиода Описание
RUN зеленый горит ПЛК в режиме RUN.
STOP красный горит ПЛК в режиме STOP.
SYS FAULT красный горит Аппаратный сбой.
QVZ, ADF красный горит Задержка квитирования — не отвечает какой-то из периферийных модулей. ПЛК в режиме STOP.
ZYK красный горит Сработал сторожевой таймер. ПЛК в режиме STOP.
BASP красный горит Блокированы дискретные выходы. ПЛК в режиме запуска или STOP.
INIT красный горит Индикация самодиагностики короткое время после подачи питания. Индикация системных сбоев при свечении во время работы.
SI1, SI2 красные горят Передача данных невозможна по соответствующему порту. Внутренний сбой.
STOP красный медленно мигает Ошибка в программа либо произошла запрограммированная остановка CPU.
STOP красный быстро мигает Необходим общий перезапуск, нет модуля памяти либо управляющая программа утеряна.

==================================== Simatic S7 ========================================

Simatic S7-200 PLC: CPU212, CPU214, CPU215, CPU216, CPU221, CPU222, CPU224, CPU226

Состояние светодиода Описание
RUN зеленый горит ПЛК в режиме RUN.
STOP красный горит ПЛК в режиме STOP.
SF (SF/DIAG) горит красным Аппаратный сбой, ошибка памяти, сработал сторожевой таймер, ошибка программы.
SF (SF/DIAG) горит жёлтым Диагностика либо режим форсирования.

Simatic S7-1200 PLC: CPU 1211C, CPU1212C, CPU1214C

Состояние светодиода Описание
STOP/RUN горит зелёным ПЛК в режиме RUN.
STOP/RUN горит оранжевым ПЛК в режиме STOP.
MAINT желтый мигает, STOP/RUN горит оранжевым Необходимо извлечь карту памяти.
STOP/RUN мигает Загрузка, самодиагностика, обновление прошивки
ERROR красный мигает Ошибка.
ERROR красный горит Аппаратный сбой.
MAINT желтый горит Запрос на обслуживание (необходим сброс памяти).
STOP/RUN, ERROR, MAINT мигают Тест светодиодов либо сбой прошивки.

Simatic S7-300 PLC: CPU312C, CPU 312 IFM, CPU313, CPU313C, CPU313C-2 DP, CPUCPU314, CPU314C-2 DP, CPU314 IFM, CPU315, CPU315–2 DP, CPU316, CPU316-2 DP, CPU317-2, CPU318-2, CPU319-3

Состояние светодиода Описание
SF красный горит Аппаратный сбой, ошибка памяти, сработал сторожевой таймер, ошибка программы, ошибка периферии.
BAT F красный горит Батарейка либо отсутствует, либо установлена неправильно, либо разрядилась.
BF красный горит Ошибка шины на интерфейсе DP.
BF1, BF2, BF3 Ошибка шины на интерфейсе 1, 2, 3.
SF DP, BUS F красные горят или мигают Аппаратный сбой шины, заданы разные скорости обмена, неверная конфигурация, нерабочая станция, slave-устройство не отвечает.
DC 5V зеленый горит Питание +5В в порядке.
FRCE жёлтый горит ПЛК в режиме форсирования.
RUN зеленый горит ПЛК в режиме RUN.
STOP жёлтый горит ПЛК в режиме STOP.
STOP жёлтый мигает Требуется общее стирание CPU.

Simatic S7-400 PLC: CPU 412-1, CPU412-2 DP, CPU413-1, CPU413-2 DP, CPU414-1, CPU414-2 DP, CPU414-3 DP, CPU416-1, CPU416-2 DP, CPU416-3 DP, CPU417-4

Состояние светодиода Описание
INTF красный горит Внутренняя ошибка.
EXTF красный горит Внешняя ошибка.
BUS1F красный горит Ошибка шины на интерфейсе 1 MPI/PROFIBUS DP.
BUS2F красный горит Ошибка шины на интерфейсе 2 PROFIBUS DP.
BUS5F красный горит Ошибка шины на интерфейсе PROFINET.
IFM1F, IFM2F красный горит Ошибка на интерфейсном модуле 1, 2.
MAINT жёлтый горит Запрос на обслуживание (необходим сброс памяти).
FRCE жёлтый горит ПЛК в режиме форсирования.
RUN зеленый горит ПЛК в режиме RUN.
STOP жёлтый горит ПЛК в режиме STOP.
STOP жёлтый мигает

Требуется общее стирание CPU.

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