Коды ошибок genie 3246

Brand: Terex
|
Category: Lifting Systems
|
Size: 10.75 MB

• Find a Manual for this Model

  2

• Serial Number Range

  2

• Revision History

  3

• Serial Number Legend

  5

• Safety Rules

  6

• Table of Contents

  8

• Specifications

  15

• Machine Specifications

  15

• Performance Specifications

  18

• Hydraulic Oil Specifications

  19

• Hydraulic Component Specifications

  23

• Manifold Component Specifications

  26

• Hydraulic Hose and Fitting Torque Specifications

  27

• Torque Procedure

  28

• Repair Procedures

  30

• Introduction

  30

• Observe and Obey

  30

• Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator’s Manual on Your Machine

  30

• Platform Controls

  32

• Circuit Board

  34

• Joystick

  35

• Platfrom Controls Alarm

  35

• Platform Emergency Stop Button

  36

• Ground Controls

  37

• Software Revision Level

  38

• Machine Setup

  39

• Loading or Updating Machine Software

  40

• Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

  45

• Service Override Mode

  47

• Level Sensors

  49

• Manual Platform Lowering Cable

  54

• Outrigger Calibration — GS-3232

  56

• Hydraulic Tank

  57

• Hydraulic Pump

  59

• Manifolds

  61

• Function Manifold Components — GS-1330M

  61

• Function Manifold Components — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  62

• Function Manifold Components — GS-3232

  63

• Function Manifold Components — GS-4655

  64

• Function Manifold Components — Models with Electric Drive, All Other Models

  65

• Function Manifold Components — Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH

  66

• Check Valve Manifold Components — Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH

  68

• Function Manifold Components — Models with Hydraulic Drive, GS-2032, GS-2632

  69

• Outrigger Manifold Components — GS-3232

  71

• Outrigger Cylinder Manifold Components — GS-3232

  72

• Valve Adjustments — Function Manifold

  73

• How to Adjust the System Relief Valve — Models with Electric Drive

  73

• How to Adjust the System Relief Valve — Models with Hydraulic Drive

  74

• How to Adjust the Platform Lift Relief Valve — Models with Hydraulic Drive

  75

• How to Adjust the Steer Relief Valve — Models with Hydraulic Drive (Includes GS-1330M Electric Drive)

  77

• Valve Coils

  78

• Steer Axle Components

  81

• Yoke Assembly

  81

• Drive Motors

  82

• Steer Cylinder

  83

• Steer Bellcrank

  83

• Manual Brake Release — Models with Electric Drive

  84

• Thrust Washers — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  85

• Non-Steer Axle Components

  86

• Drive Brake — Models with Hydraulic Drive

  86

• Brake Release Hand Pump Components

  87

• Brake Release Hand Pump Components — Models with Hydraulic Drive

  87

• Scissor Components

  88

• Scissor Assembly — GS-1330M

  89

• Scissor Assembly — GS-1432M

  97

• Scissor Assembly — GS-1530, GS-1532

  100

• Scissor Assembly — GS-1930, GS-1932, GS-1932 XH

  106

• Scissor Assembly — GS-1932M, GS-1932M Lite, GS-1932M XH

  114

• Scissor Assembly — GS-2032, GS-2046

  117

• Scissor Assembly — GS-2632, GS-2646, GS-2646 XH

  124

• Scissor Assembly — GS-3232, GS-3246, GS-3246 XH

  131

• Scissor Assembly — GS-4046

  140

• Scissor Assembly — GS-4655

  149

• Scissor Arm Wear Pads

  153

• How to Replace the Scissor Arm Wear Pad — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  153

• How to Replace the Scissor Arm Wear Pad — All Other Models

  154

• Platform Height Sensor

  156

• How to Disassemble the Platform Height Sensor Assembly — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  156

• How to Disassemble the Platform Height Sensor Assembly — All Other Models

  157

• Lift Cylinder

  159

• Pressure Transducer

  171

• Platform Overload System

  172

• Platform Overload Recovery

  177

• Outdoor Height Limiting

  179

• Platform Components

  181

• Platform

  181

• How to Remove the Platform — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  181

• How to Remove the Platform — All Other Models

  182

• Platform Extension Deck

  183

• Battery Charger

  184

• Selecting a Charge Profile

  185

• Power Cables

  186

• Drive Morot Power Cables

  186

• How to Replace a Drive Motor Power Cable

  186

• GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  186

• Diagnostics

  189

• Introduction

  189

• Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine

  189

• Immediately Tag and Remove from Service a

  189

• Damaged or Malfunctioning Machine

  189

• Repair any Machine Damage or Malfunction before Operating the Machine

  189

• Before Troubleshooting

  189

• Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use

  189

• About this Section

  189

• Electrocution/Burn Hazard

  189

• GCON I/O Map — Models Without Outriggers

  192

• GCON I/O Map — Models with Outriggers

  193

• Operation Indicator Codes (OIC)

  195

• Diagnostic Trouble Codes (DTC)

  196

• Troubleshooting «HXXX» and «PXXX» Faults

  197

• Fault Inspection Procedure

  198

• Type «HXXX» Faults

  200

• Type «PXXX» Faults

  204

• Type «UXXX» Faults

  207

• Type «FXXX» Faults

  210

• Type «CXXX» Faults

  213

• Battery Charger

  215

• Charger Fault Codes

  216

• Charger Error Codes

  217

• Schematics

  221

• Introduction

  221

• Electrical Component and Wire Color Legends

  222

• Wiring Diagram Ground and Platform Controls

  224

• Limit Switch Legend

  225

• Electrical Symbol Legend

  227

• Hydraulic Symbols Legend

  228

• Hydraulic Schematics

  229

• Hydraulic Schematic, GS-1330M (from GS30MD-101)

  230

• Hydraulic Schematic, GS-1432M, GS-1932M, GS-1932M Lite

  231

• GS-1932M XH (from GS32MD-101)

  232

• Hydraulic Schematic, Models with Electric Drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101)

  234

• (From GS30D-40101, GS30P-200101)

  235

• Hydraulic Schematic, Models with Electric Drive GS-2032, GS-2632

  237

• (From GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)

  238

• Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)

  239

• Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)

  242

• Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)

  243

• Hydraulic Schematic, GS-4655 (from GS55D-101)

  246

• Electrical Schematics

  247

• Electrical Schematic, GS-1330M (from GS30MD-40101)

  248

• Electrical Schematic, GS-1432M, GS-1932M

  249

• GS-1932M Lite, GS-1932M XH (from GS32MD-101)

  249

• Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)

  252

• Electrical Schematic, GS-4655 (from GS55D-10101)

  253

• Electrical Schematic, All Other Models Models with Electric Drive

  256

• Gs32P-200101, Gs32Md-101, Gs46D-20101, Gs46P-200101)

  256

• Electrical Schematic, All Other Models Models with Hydraulic Drive

  257

• (From GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)

  257

• Electrical Schematics — Options

  259

• Electrical Schematic, Options

  260

Brand: Terex
|
Category: Scissor Lifts
|
Size: 4.4 MB

• Table of Contents

  8

  • Introduction

    2

    • Find a Manual for this Model

      2

    • Serial Number Range

      2

    • Revision History

      3

    • Serial Number Legend

      5

  • Safety Rules

    6

    • Table of Contents

      8

  • Specifications

    15

    • Machine Specifications

      15

    • Performance Specifications

      18

    • Hydraulic Oil Specifications

      19

    • Hydraulic Component Specifications

      23

    • Manifold Component Specifications

      26

    • Hydraulic Hose and Fitting Torque Specifications

      27

    • Torque Procedure

      28

  • Repair Procedures

    30

    • Introduction

      30

      • Observe and Obey

        30

  • Platform Controls

    32

    • Circuit Board

      34

    • Joystick

      35

    • Platfrom Controls Alarm

      35

    • Platform Emergency Stop Button

      36

  • Ground Controls

    37

    • Software Revision Level

      38

    • Machine Setup

      39

    • Loading or Updating Machine Software

      40

    • Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

      45

    • Service Override Mode

      47

    • Level Sensors

      49

    • Manual Platform Lowering Cable

      54

    • Outrigger Calibration — GS-3232

      56

  • Hydraulic Tank

    57

  • Hydraulic Pump

    59

    • How to Remove the Hydraulic Pump

      60

  • Manifolds

    62

    • Function Manifold Components — GS-1330M

      62

    • Function Manifold Components — GS-3232

      63

    • Function Manifold Components — GS-4655

      64

    • Function Manifold Components — Models with Electric Drive

      65

      • All Other Models

        65

    • Function Manifold Components — Models with Hydraulic Drive GS-1530, GS-1532, GS-1930, GS-1932

      66

    • Check Valve Manifold Components — Models with Hydraulic Drive GS-1530, GS-1532, GS-1930, GS-1932

      68

    • Function Manifold Components — Models with Hydraulic Drive GS-2032, GS-2632

      69

    • Outrigger Manifold Components — GS-3232

      71

    • Outrigger Cylinder Manifold Components — GS-3232

      72

    • Brake Release Hand Pump Components — Models with Hydraulic Drive

      73

    • Valve Adjustments — Function Manifold

      74

      • How to Adjust the System Relief Valve — Models with Electric Drive

        74

      • How to Adjust the System Relief Valve — Models with Hydraulic Drive

        75

      • How to Adjust the Platform Lift Relief Valve — Models with Hydraulic Drive

        77

      • How to Adjust the Steer Relief Valve — Models with Hydraulic Drive (Includes GS-1330M Electric Drive)

        79

    • Valve Coils

      80

  • Steer Axle Components

    83

    • Yoke Assembly

      83

    • Drive Motors

      84

    • Steer Cylinder

      85

    • Steer Bellcrank

      85

    • Manual Brake Release — Models with Electric Drive

      86

  • Non-Steer Axle Components

    88

    • Drive Brake — Models with Hydraulic Drive

      88

  • Scissor Components

    89

    • Scissor Assembly, GS-1330M

      90

    • Scissor Assembly, GS-1530 and GS-1532

      97

    • Scissor Assembly, GS-1930 and GS-1932

      103

    • Scissor Assembly, GS-2032 and GS-2046

      111

    • Scissor Assembly, GS-2632 and GS-2646

      118

    • Scissor Assembly, GS-3232 and GS-3246

      126

    • Scissor Assembly, GS-4046

      135

    • Scissor Assembly, GS-4655

      144

    • Scissor Arm Wear Pads

      149

    • Platform Height Sensor

      151

    • Lift Cylinder

      153

    • Pressure Transducer

      164

    • Platform Overload System

      166

    • Platform Overload Recovery

      171

    • Outdoor Height Limiting

      173

  • Platform Components

    175

    • Platform

      175

    • Platform Extension Deck

      176

  • Battery Charger

    177

    • Selecting a Charge Profile

      178

  • Diagnostics

    180

    • Introduction

      180

      • Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine

        180

        • Immediately Tag and Remove from Service a

          180

        • Damaged or Malfunctioning Machine

          180

        • Repair any Machine Damage or Malfunction before Operating the Machine

          180

      • Before Troubleshooting

        180

        • Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator’s Manual on Your Machine

          180

        • Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use

          180

      • About this Section

        180

    • GCON I/O Map Without Load Sense (All Machines Except GS-3232)

      183

    • GCON I/O Map with Load Sense (All Machines Except GS-3232)

      184

    • GCON I/O Map Without Load Sense GS-3232 Only)

      185

    • GCON I/O Map with Load Sense (GS-3232 Only)

      187

    • Operation Indicator Codes (OIC)

      189

    • Diagnostic Trouble Codes (DTC)

      190

    • Troubleshooting «HXXX» and «PXXX» Faults

      191

    • Fault Inspection Procedure

      192

    • Type «HXXX» Faults

      194

    • Type «PXXX» Faults

      198

    • Type «UXXX» Faults

      200

    • Type «FXXX» Faults

      203

    • Type «CXXX» Faults

      206

    • Battery Charger

      208

      • Charger Fault Codes

        209

      • Charger Error Codes

        210

• Schematics

  214

  • Introduction

    214

  • Electrical Component and Wire Color Legends

    215

  • Wiring Diagram Ground and Platform Controls

    217

  • Limit Switch Legend

    218

  • Electrical Symbol Legend

    219

  • Hydraulic Symbols Legend

    220

  • Hydraulic Schematics

    221

    • Hydraulic Schematic GS-1330M (from GS30MD-101)

      222

    • Hydraulic Schematic, Models with Electric Drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)

      223

    • Hydraulic Schematic, Models with Hydraulic Drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)

      226

    • Hydraulic Schematic, Models with Electric Drive GS-2032/2632/3232, GS2046/2646/3246 (from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)

      227

    • Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)

      230

    • Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)

      231

    • Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)

      234

    • Hydraulic Schematic, GS-4655 (from GS55D-101)

      235

  • Electrical Schematics

    237

    • Electrical Schematic, GS-1330M (from GS30MD-40101)

      238

    • Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)

      239

    • Electrical Schematic, GS-4655 (from GS55D-10101)

      242

    • Electrical Schematic, All Other Models Models with Electric Drive

      243

      • Gs32P-200101, Gs32Md-101, Gs46D-20101, Gs46P-200101)

        243

    • Electrical Schematic, All Other Models Models with Hydraulic Drive

      245

      • (From GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)

        246

  • Electrical Schematics — Options

    247

    • Electrical Schematic, Options

      247

Brand: Terex
|
Category: Lifting Systems
|
Size: 2.04 MB

• Table of Contents

  8

• Performance Specifications

  11

  • Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55

    11

  • Function Speeds GS-69, GS-84, GS-90

    12

  • Drive Speeds

    13

• Torque Specifications

  14

  • Tires and Wheels

    14

• Battery Specifications

  15

  • Battery Specifications — DC and be Models

    15

• Engine Specifications

  17

  • Engine Operator and Maintenance Manuals

    17

  • Deutz Engine Models

    17

  • Perkins Engine Models

    18

  • Ford Engine Models

    18

  • Kubota Engine Models

    19

  • Kohler Engine Models

    19

  • GM Engine Models

    20

• Hydraulic Specifications

  21

  • Hydraulic Relief Valves

    21

  • Hydraulic and Drive Hub Fluid Capacities

    23

  • Hydraulic Oil Specifications

    24

  • Hydraulic Hose and Fitting Torque Specifications

    27

  • Torque Procedure

    28

• Maintenance Procedures

  30

  • Introduction

    30

  • Maintenance Schedule

    32

  • Pre-Delivery Preparation Report

    33

  • Scheduled Maintenance Inspection Report — Scissor Lifts

    34

  • Programmed Maintenance Inspection Report — Scissor Lifts

    35

• Commissioning Procedures

  36

  • Perform 50 Hour Service

    36

  • Perform Engine Maintenance — 50 Hours

    36

  • Perform 150 Hour Service

    37

• Quarterly Maintenance Procedures

  38

  • Check for Open Bulletins and Owner Registration

    38

  • Battery Inspection

    39

  • Check the Module Tray Latch Components

    41

  • Inspect the Battery Balancer — GS-69 DC

    42

  • Inspect the Electrical Wiring

    43

  • Inspect the Electrical Contactor — GS-30M, GS-30, GS-32M

    44

  • DC, Gs-69 be

    44

  • Inspect the Voltage Inverter (if Equipped)

    44

  • Test the Flashing Beacons (if Equipped)

    46

  • Visual Inspection of the Hydraulic Oil

    46

  • Inspect the Hydraulic Filters

    47

  • Check the Exhaust System — Engine Models

    48

  • Inspect the Fuel Tank Check Valve Venting System — GS-69 RT Gas Models

    49

  • Test the Fuel Select Operation — Gasoline/Lpg Models

    49

  • Check and Adjust the Engine RPM

    50

  • Inspect the Tires, Wheels and Lug Nut Torque

    53

  • Confirm the Proper Brake Configuration — GS-69, GS-84, GS-90

    53

  • Test the Drive Brakes

    54

  • Test the Drive Speed — Stowed Position

    54

  • Test the Drive Speed — Raised Position

    55

  • Test the down Limit Switch, Level Sensor and Pothole Limit Switches

    55

• Annual Maintenance Procedures

  61

  • Check the Drive Hub Oil Level and Fastener Torque

    61

  • Test the Function Pump — GS-69 be and GS-69 DC

    62

  • Test the Oscillate Axle — GS-90

    63

  • Test the down Limit Switch Descent Delay — GS-69, GS-84 and GS-90 (if Equipped)

    66

  • Test the Platform Overload Pressure Transducer and Platform Height Sensor

    67

  • Test the Platform Overload System

    73

  • GS-30M, GS-30, GS-32M, GS-32, GS-46, GS-55

    73

  • Test the Platform Overload System — GS-69 (if Equipped)

    75

  • Check the Steer Yoke King Pin Fastener Torque

    77

• Programmed Maintenance Procedures

  78

  • P0-1 Inspect the Engine Air Filter — GS-69 RT

    78

  • P0-2 Grease the Steer Yokes — GS-30M, GS-30, GS-32, GS-46, GS-55

    79

  • P0-3 Replace the Drive Hub Oil — GS-30, GS-32M, GS-32, GS-46, GS-55

    79

  • P0-4 Deutz Engine Maintenance — under 1000 Hours

    80

  • P0-5 Ford Engine Maintenance — under 1000 Hours

    81

  • P0-6 Kohler Engine Maintenance — under 1000 Hours

    82

  • P0-7 Kubota Engine Maintenance — under 1000 Hours

    83

  • P0-8 Perkins Engine Maintenance — under 1000 Hours

    84

  • P0-9 GM Engine Maintenance — under 1000 Hours

    85

  • P1-1 Perform Engine Maintenance — 1000 Hours

    86

  • P1-2 Replace the Drive Hub Oil — GS-69, GS-84, GS-90

    87

  • P2-1 Perform Engine Maintenance — 2000 Hours

    87

  • P2-2 Replace the Hydraulic Filters

    88

  • P2-3 Check the Free-Wheel Configuration — GS-84 and GS-90

    90

  • P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)

    91

  • P2-5 Grease the Steer Axle Wheel Bearings — GS-69 be and GS-69 DC

    94

  • P2-6 Test or Replace the Hydraulic Oil

    96

  • P3-1 Perform Engine Maintenance — 3000 Hours

    97

  • P5-1 Perform Engine Maintenance — 5000 Hours

    98

  • P6-1 Perform Engine Maintenance — 6000 Hours

    98

Brand: Terex
|
Category: Scissor Lifts
|
Size: 17.97 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  8

• General Safety

  11

• Personal Safety

  29

• Work Area Safety

  30

• Legend

  39

• Controls

  42

• Inspections

  46

• Operating Instructions

  72

• Transport and Lifting Instructions

  89

• Maintenance

  94

• Specifications

  96

Brand: Terex
|
Category: Boom Lifts
|
Size: 12.28 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  8

• General Safety

  11

• Personal Safety

  20

• Work Area Safety

  21

• Legend

  29

• Controls

  32

• Inspections

  36

• Operating Instructions

  56

• Transport and Lifting Instructions

  73

• Maintenance

  78

• Specifications

  80

Brand: Terex
|
Category: Lifting Systems
|
Size: 10.75 MB

• Find a Manual for this Model

  2

• Serial Number Range

  2

• Revision History

  3

• Serial Number Legend

  5

• Safety Rules

  6

• Table of Contents

  8

• Specifications

  15

• Machine Specifications

  15

• Performance Specifications

  18

• Hydraulic Oil Specifications

  19

• Hydraulic Component Specifications

  23

• Manifold Component Specifications

  26

• Hydraulic Hose and Fitting Torque Specifications

  27

• Torque Procedure

  28

• Repair Procedures

  30

• Introduction

  30

• Observe and Obey

  30

• Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator’s Manual on Your Machine

  30

• Platform Controls

  32

• Circuit Board

  34

• Joystick

  35

• Platfrom Controls Alarm

  35

• Platform Emergency Stop Button

  36

• Ground Controls

  37

• Software Revision Level

  38

• Machine Setup

  39

• Loading or Updating Machine Software

  40

• Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

  45

• Service Override Mode

  47

• Level Sensors

  49

• Manual Platform Lowering Cable

  54

• Outrigger Calibration — GS-3232

  56

• Hydraulic Tank

  57

• Hydraulic Pump

  59

• Manifolds

  61

• Function Manifold Components — GS-1330M

  61

• Function Manifold Components — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  62

• Function Manifold Components — GS-3232

  63

• Function Manifold Components — GS-4655

  64

• Function Manifold Components — Models with Electric Drive, All Other Models

  65

• Function Manifold Components — Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH

  66

• Check Valve Manifold Components — Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH

  68

• Function Manifold Components — Models with Hydraulic Drive, GS-2032, GS-2632

  69

• Outrigger Manifold Components — GS-3232

  71

• Outrigger Cylinder Manifold Components — GS-3232

  72

• Valve Adjustments — Function Manifold

  73

• How to Adjust the System Relief Valve — Models with Electric Drive

  73

• How to Adjust the System Relief Valve — Models with Hydraulic Drive

  74

• How to Adjust the Platform Lift Relief Valve — Models with Hydraulic Drive

  75

• How to Adjust the Steer Relief Valve — Models with Hydraulic Drive (Includes GS-1330M Electric Drive)

  77

• Valve Coils

  78

• Steer Axle Components

  81

• Yoke Assembly

  81

• Drive Motors

  82

• Steer Cylinder

  83

• Steer Bellcrank

  83

• Manual Brake Release — Models with Electric Drive

  84

• Thrust Washers — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  85

• Non-Steer Axle Components

  86

• Drive Brake — Models with Hydraulic Drive

  86

• Brake Release Hand Pump Components

  87

• Brake Release Hand Pump Components — Models with Hydraulic Drive

  87

• Scissor Components

  88

• Scissor Assembly — GS-1330M

  89

• Scissor Assembly — GS-1432M

  97

• Scissor Assembly — GS-1530, GS-1532

  100

• Scissor Assembly — GS-1930, GS-1932, GS-1932 XH

  106

• Scissor Assembly — GS-1932M, GS-1932M Lite, GS-1932M XH

  114

• Scissor Assembly — GS-2032, GS-2046

  117

• Scissor Assembly — GS-2632, GS-2646, GS-2646 XH

  124

• Scissor Assembly — GS-3232, GS-3246, GS-3246 XH

  131

• Scissor Assembly — GS-4046

  140

• Scissor Assembly — GS-4655

  149

• Scissor Arm Wear Pads

  153

• How to Replace the Scissor Arm Wear Pad — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  153

• How to Replace the Scissor Arm Wear Pad — All Other Models

  154

• Platform Height Sensor

  156

• How to Disassemble the Platform Height Sensor Assembly — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  156

• How to Disassemble the Platform Height Sensor Assembly — All Other Models

  157

• Lift Cylinder

  159

• Pressure Transducer

  171

• Platform Overload System

  172

• Platform Overload Recovery

  177

• Outdoor Height Limiting

  179

• Platform Components

  181

• Platform

  181

• How to Remove the Platform — GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  181

• How to Remove the Platform — All Other Models

  182

• Platform Extension Deck

  183

• Battery Charger

  184

• Selecting a Charge Profile

  185

• Power Cables

  186

• Drive Morot Power Cables

  186

• How to Replace a Drive Motor Power Cable

  186

• GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH

  186

• Diagnostics

  189

• Introduction

  189

• Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine

  189

• Immediately Tag and Remove from Service a

  189

• Damaged or Malfunctioning Machine

  189

• Repair any Machine Damage or Malfunction before Operating the Machine

  189

• Before Troubleshooting

  189

• Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use

  189

• About this Section

  189

• Electrocution/Burn Hazard

  189

• GCON I/O Map — Models Without Outriggers

  192

• GCON I/O Map — Models with Outriggers

  193

• Operation Indicator Codes (OIC)

  195

• Diagnostic Trouble Codes (DTC)

  196

• Troubleshooting «HXXX» and «PXXX» Faults

  197

• Fault Inspection Procedure

  198

• Type «HXXX» Faults

  200

• Type «PXXX» Faults

  204

• Type «UXXX» Faults

  207

• Type «FXXX» Faults

  210

• Type «CXXX» Faults

  213

• Battery Charger

  215

• Charger Fault Codes

  216

• Charger Error Codes

  217

• Schematics

  221

• Introduction

  221

• Electrical Component and Wire Color Legends

  222

• Wiring Diagram Ground and Platform Controls

  224

• Limit Switch Legend

  225

• Electrical Symbol Legend

  227

• Hydraulic Symbols Legend

  228

• Hydraulic Schematics

  229

• Hydraulic Schematic, GS-1330M (from GS30MD-101)

  230

• Hydraulic Schematic, GS-1432M, GS-1932M, GS-1932M Lite

  231

• GS-1932M XH (from GS32MD-101)

  232

• Hydraulic Schematic, Models with Electric Drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101)

  234

• (From GS30D-40101, GS30P-200101)

  235

• Hydraulic Schematic, Models with Electric Drive GS-2032, GS-2632

  237

• (From GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)

  238

• Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)

  239

• Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)

  242

• Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)

  243

• Hydraulic Schematic, GS-4655 (from GS55D-101)

  246

• Electrical Schematics

  247

• Electrical Schematic, GS-1330M (from GS30MD-40101)

  248

• Electrical Schematic, GS-1432M, GS-1932M

  249

• GS-1932M Lite, GS-1932M XH (from GS32MD-101)

  249

• Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)

  252

• Electrical Schematic, GS-4655 (from GS55D-10101)

  253

• Electrical Schematic, All Other Models Models with Electric Drive

  256

• Gs32P-200101, Gs32Md-101, Gs46D-20101, Gs46P-200101)

  256

• Electrical Schematic, All Other Models Models with Hydraulic Drive

  257

• (From GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)

  257

• Electrical Schematics — Options

  259

• Electrical Schematic, Options

  260

Brand: Terex
|
Category: Scissor Lifts
|
Size: 4.4 MB

• Table of Contents

  8

  • Introduction

    2

    • Find a Manual for this Model

      2

    • Serial Number Range

      2

    • Revision History

      3

    • Serial Number Legend

      5

  • Safety Rules

    6

    • Table of Contents

      8

  • Specifications

    15

    • Machine Specifications

      15

    • Performance Specifications

      18

    • Hydraulic Oil Specifications

      19

    • Hydraulic Component Specifications

      23

    • Manifold Component Specifications

      26

    • Hydraulic Hose and Fitting Torque Specifications

      27

    • Torque Procedure

      28

  • Repair Procedures

    30

    • Introduction

      30

      • Observe and Obey

        30

  • Platform Controls

    32

    • Circuit Board

      34

    • Joystick

      35

    • Platfrom Controls Alarm

      35

    • Platform Emergency Stop Button

      36

  • Ground Controls

    37

    • Software Revision Level

      38

    • Machine Setup

      39

    • Loading or Updating Machine Software

      40

    • Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

      45

    • Service Override Mode

      47

    • Level Sensors

      49

    • Manual Platform Lowering Cable

      54

    • Outrigger Calibration — GS-3232

      56

  • Hydraulic Tank

    57

  • Hydraulic Pump

    59

    • How to Remove the Hydraulic Pump

      60

  • Manifolds

    62

    • Function Manifold Components — GS-1330M

      62

    • Function Manifold Components — GS-3232

      63

    • Function Manifold Components — GS-4655

      64

    • Function Manifold Components — Models with Electric Drive

      65

      • All Other Models

        65

    • Function Manifold Components — Models with Hydraulic Drive GS-1530, GS-1532, GS-1930, GS-1932

      66

    • Check Valve Manifold Components — Models with Hydraulic Drive GS-1530, GS-1532, GS-1930, GS-1932

      68

    • Function Manifold Components — Models with Hydraulic Drive GS-2032, GS-2632

      69

    • Outrigger Manifold Components — GS-3232

      71

    • Outrigger Cylinder Manifold Components — GS-3232

      72

    • Brake Release Hand Pump Components — Models with Hydraulic Drive

      73

    • Valve Adjustments — Function Manifold

      74

      • How to Adjust the System Relief Valve — Models with Electric Drive

        74

      • How to Adjust the System Relief Valve — Models with Hydraulic Drive

        75

      • How to Adjust the Platform Lift Relief Valve — Models with Hydraulic Drive

        77

      • How to Adjust the Steer Relief Valve — Models with Hydraulic Drive (Includes GS-1330M Electric Drive)

        79

    • Valve Coils

      80

  • Steer Axle Components

    83

    • Yoke Assembly

      83

    • Drive Motors

      84

    • Steer Cylinder

      85

    • Steer Bellcrank

      85

    • Manual Brake Release — Models with Electric Drive

      86

  • Non-Steer Axle Components

    88

    • Drive Brake — Models with Hydraulic Drive

      88

  • Scissor Components

    89

    • Scissor Assembly, GS-1330M

      90

    • Scissor Assembly, GS-1530 and GS-1532

      97

    • Scissor Assembly, GS-1930 and GS-1932

      103

    • Scissor Assembly, GS-2032 and GS-2046

      111

    • Scissor Assembly, GS-2632 and GS-2646

      118

    • Scissor Assembly, GS-3232 and GS-3246

      126

    • Scissor Assembly, GS-4046

      135

    • Scissor Assembly, GS-4655

      144

    • Scissor Arm Wear Pads

      149

    • Platform Height Sensor

      151

    • Lift Cylinder

      153

    • Pressure Transducer

      164

    • Platform Overload System

      166

    • Platform Overload Recovery

      171

    • Outdoor Height Limiting

      173

  • Platform Components

    175

    • Platform

      175

    • Platform Extension Deck

      176

  • Battery Charger

    177

    • Selecting a Charge Profile

      178

  • Diagnostics

    180

    • Introduction

      180

      • Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine

        180

        • Immediately Tag and Remove from Service a

          180

        • Damaged or Malfunctioning Machine

          180

        • Repair any Machine Damage or Malfunction before Operating the Machine

          180

      • Before Troubleshooting

        180

        • Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator’s Manual on Your Machine

          180

        • Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use

          180

      • About this Section

        180

    • GCON I/O Map Without Load Sense (All Machines Except GS-3232)

      183

    • GCON I/O Map with Load Sense (All Machines Except GS-3232)

      184

    • GCON I/O Map Without Load Sense GS-3232 Only)

      185

    • GCON I/O Map with Load Sense (GS-3232 Only)

      187

    • Operation Indicator Codes (OIC)

      189

    • Diagnostic Trouble Codes (DTC)

      190

    • Troubleshooting «HXXX» and «PXXX» Faults

      191

    • Fault Inspection Procedure

      192

    • Type «HXXX» Faults

      194

    • Type «PXXX» Faults

      198

    • Type «UXXX» Faults

      200

    • Type «FXXX» Faults

      203

    • Type «CXXX» Faults

      206

    • Battery Charger

      208

      • Charger Fault Codes

        209

      • Charger Error Codes

        210

• Schematics

  214

  • Introduction

    214

  • Electrical Component and Wire Color Legends

    215

  • Wiring Diagram Ground and Platform Controls

    217

  • Limit Switch Legend

    218

  • Electrical Symbol Legend

    219

  • Hydraulic Symbols Legend

    220

  • Hydraulic Schematics

    221

    • Hydraulic Schematic GS-1330M (from GS30MD-101)

      222

    • Hydraulic Schematic, Models with Electric Drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)

      223

    • Hydraulic Schematic, Models with Hydraulic Drive GS-1530/1532, GS-1930/1932 (from GS30D-40101, GS30P-200101)

      226

    • Hydraulic Schematic, Models with Electric Drive GS-2032/2632/3232, GS2046/2646/3246 (from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)

      227

    • Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)

      230

    • Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)

      231

    • Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)

      234

    • Hydraulic Schematic, GS-4655 (from GS55D-101)

      235

  • Electrical Schematics

    237

    • Electrical Schematic, GS-1330M (from GS30MD-40101)

      238

    • Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)

      239

    • Electrical Schematic, GS-4655 (from GS55D-10101)

      242

    • Electrical Schematic, All Other Models Models with Electric Drive

      243

      • Gs32P-200101, Gs32Md-101, Gs46D-20101, Gs46P-200101)

        243

    • Electrical Schematic, All Other Models Models with Hydraulic Drive

      245

      • (From GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)

        246

  • Electrical Schematics — Options

    247

    • Electrical Schematic, Options

      247

Brand: Terex
|
Category: Lifting Systems
|
Size: 2.04 MB

• Table of Contents

  8

• Performance Specifications

  11

  • Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55

    11

  • Function Speeds GS-69, GS-84, GS-90

    12

  • Drive Speeds

    13

• Torque Specifications

  14

  • Tires and Wheels

    14

• Battery Specifications

  15

  • Battery Specifications — DC and be Models

    15

• Engine Specifications

  17

  • Engine Operator and Maintenance Manuals

    17

  • Deutz Engine Models

    17

  • Perkins Engine Models

    18

  • Ford Engine Models

    18

  • Kubota Engine Models

    19

  • Kohler Engine Models

    19

  • GM Engine Models

    20

• Hydraulic Specifications

  21

  • Hydraulic Relief Valves

    21

  • Hydraulic and Drive Hub Fluid Capacities

    23

  • Hydraulic Oil Specifications

    24

  • Hydraulic Hose and Fitting Torque Specifications

    27

  • Torque Procedure

    28

• Maintenance Procedures

  30

  • Introduction

    30

  • Maintenance Schedule

    32

  • Pre-Delivery Preparation Report

    33

  • Scheduled Maintenance Inspection Report — Scissor Lifts

    34

  • Programmed Maintenance Inspection Report — Scissor Lifts

    35

• Commissioning Procedures

  36

  • Perform 50 Hour Service

    36

  • Perform Engine Maintenance — 50 Hours

    36

  • Perform 150 Hour Service

    37

• Quarterly Maintenance Procedures

  38

  • Check for Open Bulletins and Owner Registration

    38

  • Battery Inspection

    39

  • Check the Module Tray Latch Components

    41

  • Inspect the Battery Balancer — GS-69 DC

    42

  • Inspect the Electrical Wiring

    43

  • Inspect the Electrical Contactor — GS-30M, GS-30, GS-32M

    44

  • DC, Gs-69 be

    44

  • Inspect the Voltage Inverter (if Equipped)

    44

  • Test the Flashing Beacons (if Equipped)

    46

  • Visual Inspection of the Hydraulic Oil

    46

  • Inspect the Hydraulic Filters

    47

  • Check the Exhaust System — Engine Models

    48

  • Inspect the Fuel Tank Check Valve Venting System — GS-69 RT Gas Models

    49

  • Test the Fuel Select Operation — Gasoline/Lpg Models

    49

  • Check and Adjust the Engine RPM

    50

  • Inspect the Tires, Wheels and Lug Nut Torque

    53

  • Confirm the Proper Brake Configuration — GS-69, GS-84, GS-90

    53

  • Test the Drive Brakes

    54

  • Test the Drive Speed — Stowed Position

    54

  • Test the Drive Speed — Raised Position

    55

  • Test the down Limit Switch, Level Sensor and Pothole Limit Switches

    55

• Annual Maintenance Procedures

  61

  • Check the Drive Hub Oil Level and Fastener Torque

    61

  • Test the Function Pump — GS-69 be and GS-69 DC

    62

  • Test the Oscillate Axle — GS-90

    63

  • Test the down Limit Switch Descent Delay — GS-69, GS-84 and GS-90 (if Equipped)

    66

  • Test the Platform Overload Pressure Transducer and Platform Height Sensor

    67

  • Test the Platform Overload System

    73

  • GS-30M, GS-30, GS-32M, GS-32, GS-46, GS-55

    73

  • Test the Platform Overload System — GS-69 (if Equipped)

    75

  • Check the Steer Yoke King Pin Fastener Torque

    77

• Programmed Maintenance Procedures

  78

  • P0-1 Inspect the Engine Air Filter — GS-69 RT

    78

  • P0-2 Grease the Steer Yokes — GS-30M, GS-30, GS-32, GS-46, GS-55

    79

  • P0-3 Replace the Drive Hub Oil — GS-30, GS-32M, GS-32, GS-46, GS-55

    79

  • P0-4 Deutz Engine Maintenance — under 1000 Hours

    80

  • P0-5 Ford Engine Maintenance — under 1000 Hours

    81

  • P0-6 Kohler Engine Maintenance — under 1000 Hours

    82

  • P0-7 Kubota Engine Maintenance — under 1000 Hours

    83

  • P0-8 Perkins Engine Maintenance — under 1000 Hours

    84

  • P0-9 GM Engine Maintenance — under 1000 Hours

    85

  • P1-1 Perform Engine Maintenance — 1000 Hours

    86

  • P1-2 Replace the Drive Hub Oil — GS-69, GS-84, GS-90

    87

  • P2-1 Perform Engine Maintenance — 2000 Hours

    87

  • P2-2 Replace the Hydraulic Filters

    88

  • P2-3 Check the Free-Wheel Configuration — GS-84 and GS-90

    90

  • P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)

    91

  • P2-5 Grease the Steer Axle Wheel Bearings — GS-69 be and GS-69 DC

    94

  • P2-6 Test or Replace the Hydraulic Oil

    96

  • P3-1 Perform Engine Maintenance — 3000 Hours

    97

  • P5-1 Perform Engine Maintenance — 5000 Hours

    98

  • P6-1 Perform Engine Maintenance — 6000 Hours

    98

Brand: Terex
|
Category: Scissor Lifts
|
Size: 17.97 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  8

• General Safety

  11

• Personal Safety

  29

• Work Area Safety

  30

• Legend

  39

• Controls

  42

• Inspections

  46

• Operating Instructions

  72

• Transport and Lifting Instructions

  89

• Maintenance

  94

• Specifications

  96

Brand: Terex
|
Category: Boom Lifts
|
Size: 12.28 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  8

• General Safety

  11

• Personal Safety

  20

• Work Area Safety

  21

• Legend

  29

• Controls

  32

• Inspections

  36

• Operating Instructions

  56

• Transport and Lifting Instructions

  73

• Maintenance

  78

• Specifications

  80