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Коды ошибок doosan b15t 5

Home  »  Doosan   »   Doosan DX225LCA Excavator Fault Codes List

See also: Doosan Service Repair Manuals PDF

DOOSAN DX 255LC Fault Codes List

DOOSAN DX 255LC

Failure Information Code at Machine Side

Code Failure Component Measuring Points Correct Value Remarks
Active Passive
V201 Gauge                                            Panel

Communication Error

CN7-4

CN7-5

 

R = 60 ±5 Ω It is a composite resistance of CAN line. This value has to be measured by connected condition of CAN line.
 

V202

 

Ecu Communication Error

 

CN4-4 CN4-5

 

 

R = 60 ±5 Ω

 

V210

 

Pump P/V

 

CN1-10 CN1-21

 

 

R = 18 ±2 Ω

(25°C (77°F))

Pump proportional pressure reducing valve.
V211 Cooling Fan P/V N.A.
 

V212

 

Flow Control P/V

 

CN1-19 CN1-20

 

 

R = 14 ±2 Ω

(25°C (77°F))

Flow control proportional pressure reducing valve.
 

V213

 

Relief Pressure Up S/V

 

CN1-1 CN1-11

 

V = V_volt (Note 4.)

 

R = 26.2 ±2 Ω

(25°C (77°F))

Breaker/boost/ shear selector switch has to be selected as a boost function and the boost switch on the right-hand joystick is “ON” status.
 

V214

 

High Speed S/V

 

CN1-1 CN1-12

 

V = V_volt

 

R = 26.2 ±2 Ω

(25°C (77°F))

Voltage is only measured when the pressure switch (Py) is turned “ON.”
 

V215

 

Swing Priority S/V

 

CN1-1 CN1-13

 

V = V_volt

 

R = 26.2 ±2 Ω

(25°C (77°F))

Work mode has to be selected as a trenching mode.
V216 Reverse Fan Speed S/V N.A.
 

V217

 

Starter Relay

 

CN1-1 CN1-15

 

V = V_volt

 

It has to be measured in engine start up state.
V218  

After Heat Relay

1-16

1-04

 

 

N.A.
Code Failure Component Measuring Points Correct Value Remarks
Active Passive
V220  

Front Pump Press. Sensor

CN3-1

CN3-2

 

V = IV

 

It has to be measured in engine stop state.
V221  

Rear Pump Press. Sensor

CN3-3

CN3-4

 

V = IV

 

 

V222

 

Hyd. Oil Temperature Sensor

 

CN3-9 CN3-10

 

R = 2.45 ±0.25 k Ω (25°C (77°F))

R = 320 ±32 Ω

(80°C (176°F))

V223 Water Temperature Sensor N.A.
V224 Engine Speed Sensor N.A.
 

V225

 

Fuel Level Sensor

 

CN3-7 CN3-8

 

Empty: 5 ±0.25 k Ω

Full: 320 ±32

 

V226

 

Alternator Potential

 

CN2-14 CN1-8

 

V = 2 ±1V

 

It has to be measured in engine stop state.
 

V227

 

Dial

 

CN3-16 CN3-7

 

R = 1.0 ±0.3 k Ω

R = 4.0 ±1.5

k Ω

V228 Tps (Wheel) N.A.
V229 Parking Brake Press. Sensor N.A.
V230 E/g Control Motor Sensor N.A.


Active value: Starter switch has to be turned “ON”
NOTE:

  1. Measuring points between component and wire harness have to be connected. Passive value: Starter switch has to be turned “OFF”
  2. Measuring points between component and wire harness have to be disconnected.
  3. Measuring points are engine controller’s points and passive value is each component’s value.
  4. V_batt: Source power of equipment.

FMIs (Failure Mode Identifier)

FMI 0 Above normal range (DATA VALID but ABOVE NORMAL OPERATIONAL RANGE)
FMI 1 Below normal range (DATA VALID but BELOW NORMAL OPERATIONAL RANGE)
FMI 2 Incorrect signal (DATA ERRATIC, INTERMITTENT OR INCORRECT)
FMI 3 Voltage above normal (VOLTAGE ABOVE NORMAL OR SHORTED TO HIGH SOURCE)
FMI 4 Voltage below normal (VOLTAGE BELOW NORMAL OR SHORTED TO LOW SOURCE)
FMI 5 Current below normal (CURRENT BELOW NORMAL OR OPEN CIRCUIT)
FMI 6 Current above normal (CURRENT ABOVE NORMAL OR GROUNDED CIRCUIT)
FMI 8 Abnormal signal (ABNORMAL FREQUENCY OR PULSE WIDTH OR PERIOD)
FMI 11 Failure mode not identifiable (ROOT CAUSE NOT KNOWN – Malfunction)
FMI 31 NOT AVAILABLE OR CONDITION EXISTS

Doosan DX225LCA Excavator Fault Codes List – FMI & V-Codes See also: Doosan Service Repair Manuals PDF

Failure Information Code at Machine Side

Code Failure Component Measuring Points Correct Value Remarks
Active Passive
V201 Gauge                                            Panel

Communication Error

CN7-4

CN7-5

 

R = 60 ±5 Ω It is a composite resistance of CAN line. This value has to be measured by connected condition of CAN line.
 

V202

 

Ecu Communication Error

 

CN4-4 CN4-5

 

 

R = 60 ±5 Ω

 

V210

 

Pump P/V

 

CN1-10 CN1-21

 

 

R = 18 ±2 Ω

(25°C (77°F))

Pump proportional pressure reducing valve.
V211 Cooling Fan P/V N.A.
 

V212

 

Flow Control P/V

 

CN1-19 CN1-20

 

 

R = 14 ±2 Ω

(25°C (77°F))

Flow control proportional pressure reducing valve.
 

V213

 

Relief Pressure Up S/V

 

CN1-1 CN1-11

 

V = V_volt (Note 4.)

 

R = 26.2 ±2 Ω

(25°C (77°F))

Breaker/boost/ shear selector switch has to be selected as a boost function and the boost switch on the right-hand joystick is “ON” status.
 

V214

 

High Speed S/V

 

CN1-1 CN1-12

 

V = V_volt

 

R = 26.2 ±2 Ω

(25°C (77°F))

Voltage is only measured when the pressure switch (Py) is turned “ON.”
 

V215

 

Swing Priority S/V

 

CN1-1 CN1-13

 

V = V_volt

 

R = 26.2 ±2 Ω

(25°C (77°F))

Work mode has to be selected as a trenching mode.
V216 Reverse Fan Speed S/V N.A.
 

V217

 

Starter Relay

 

CN1-1 CN1-15

 

V = V_volt

 

It has to be measured in engine start up state.
V218  

After Heat Relay

1-16

1-04

 

 

N.A.
Code Failure Component Measuring Points Correct Value Remarks
Active Passive
V220  

Front Pump Press. Sensor

CN3-1

CN3-2

 

V = IV

 

It has to be measured in engine stop state.
V221  

Rear Pump Press. Sensor

CN3-3

CN3-4

 

V = IV

 

 

V222

 

Hyd. Oil Temperature Sensor

 

CN3-9 CN3-10

 

R = 2.45 ±0.25 k Ω (25°C (77°F))

R = 320 ±32 Ω

(80°C (176°F))

V223 Water Temperature Sensor N.A.
V224 Engine Speed Sensor N.A.
 

V225

 

Fuel Level Sensor

 

CN3-7 CN3-8

 

Empty: 5 ±0.25 k Ω

Full: 320 ±32

 

V226

 

Alternator Potential

 

CN2-14 CN1-8

 

V = 2 ±1V

 

It has to be measured in engine stop state.
 

V227

 

Dial

 

CN3-16 CN3-7

 

R = 1.0 ±0.3 k Ω

R = 4.0 ±1.5

k Ω

V228 Tps (Wheel) N.A.
V229 Parking Brake Press. Sensor N.A.
V230 E/g Control Motor Sensor N.A.


Active value: Starter switch has to be turned “ON”
NOTE:

  1. Measuring points between component and wire harness have to be connected. Passive value: Starter switch has to be turned “OFF”
  2. Measuring points between component and wire harness have to be disconnected.
  3. Measuring points are engine controller’s points and passive value is each component’s value.
  4. V_batt: Source power of equipment.

FMIs (Failure Mode Identifier)

FMI 0 Above normal range (DATA VALID but ABOVE NORMAL OPERATIONAL RANGE)
FMI 1 Below normal range (DATA VALID but BELOW NORMAL OPERATIONAL RANGE)
FMI 2 Incorrect signal (DATA ERRATIC, INTERMITTENT OR INCORRECT)
FMI 3 Voltage above normal (VOLTAGE ABOVE NORMAL OR SHORTED TO HIGH SOURCE)
FMI 4 Voltage below normal (VOLTAGE BELOW NORMAL OR SHORTED TO LOW SOURCE)
FMI 5 Current below normal (CURRENT BELOW NORMAL OR OPEN CIRCUIT)
FMI 6 Current above normal (CURRENT ABOVE NORMAL OR GROUNDED CIRCUIT)
FMI 8 Abnormal signal (ABNORMAL FREQUENCY OR PULSE WIDTH OR PERIOD)
FMI 11 Failure mode not identifiable (ROOT CAUSE NOT KNOWN – Malfunction)
FMI 31 NOT AVAILABLE OR CONDITION EXISTS

Коды ошибок трансмиссии
Первая цифра в коде ошибки показывает категорию, в которой она относится. Для первых номеров представлены следующие категории:

1.сигналы цифрового ввода

2. сигналы аналогового ввода

  1. сигналы скорости
  2. сигналы скорости

7 аналоговые выходные сигналы

8 аналоговые выходные сигналы

9 цифровые выходные сигналы

А цифровые выходные сигналы

В ошибки сцепления

D источник питания

Е высокоскоростные сигналы

F ошибки общего характера

Кодовый номер ошибки Значение кода ошибки Примечания
11 Логическая ошибка при сигнале уровня передачи
12 Логическая ошибка при сигнале выбора направления
21 Короткое замыкание напряжения батареи при вводе сброса сцепления
22 Короткое замыкание заземления или незамкнутой цепи при вводе сброса сцепления
23 Короткое замыкание напряжения батареи при вводе сенсора загрузки Не используется
24 Короткое замыкание заземления или незамкнутой цепи при вводе сенсора загрузки Не используется
25 Короткое замыкание напряжения батареи или незамкнутой цепи при вводе сенсора температуры
26 Короткое замыкание заземления при вводе сенсора температуры
31 Короткое замыкание напряжения батареи при вводе скорости двигателя
32 Короткое замыкание заземления или незамкнутой цепи при вводе скорости двигателя
33 Логическая ошибка при вводе скорости двигателя
34 Короткое замыкание напряжения батареи при вводе скорости турбинного колеса
35 Короткое замыкание заземления или незамкнутой цепи при вводе скорости турбинного колеса
36 Логическая ошибка при вводе скорости турбинного колеса
37 Короткое замыкание напряжения батареи при вводе внутренней скорости

6-8

Кодовый номер ошибки Значение кода ошибки Примечания
38 Короткое замыкание заземления или незамкнутой цепи при вводе внутренней скорости
39 Логическая ошибка при вводе внутренней скорости
Короткое замыкание напряжения батареи при вводе внешней скорости
Короткое замыкание заземления или незамкнутой цепи при вводе внешней скорости
Логическая ошибка при вводе внешней скорости
71 Короткое замыкание напряжения батареи в сцеплении К1
72 Короткое замыкание заземления в сцеплении К1
73 Незамкнутая цепь в сцеплении К1
74 Короткое замыкание напряжения батареи в сцеплении К2
75 Короткое замыкание заземления в сцеплении К2
76 Незамкнутая цепь в сцеплении К2
77 Короткое замыкание напряжения батареи в сцеплении К3
78 Короткое замыкание заземления в сцеплении К3
Короткое замыкание напряжения батареи в сцеплении конвертера Не используется
Короткое замыкание заземления в сцеплении конвертера Не используется
Незамкнутая цепь в сцеплении конвертера Не используется
81 Короткое замыкание напряжения батареи в сцеплении К4
82 Короткое замыкание заземления в сцеплении К4
83 Незамкнутая цепь в сцеплении К4
84 Короткое замыкание напряжения батареи в сцеплении KV
85 Короткое замыкание заземления в сцеплении KV
86 Незамкнутая цепь в сцеплении KV
87 Короткое замыкание напряжения батареи в сцеплении KR
88 Короткое замыкание заземления в сцеплении KR
89 Незамкнутая цепь в сцеплении KR
91 Короткое замыкание напряжения батареи в аварийном сигнале реле обратного тока
92 Короткое замыкание заземления в аварийном сигнале реле обратного тока

6-9

Кодовый номер ошибки Значение кода ошибки Примечания
93 Незамкнутая цепь в аварийном сигнале реле обратного тока
94 Короткое замыкание напряжения батареи в реле внутреннего замка стартера
95 Короткое замыкание заземления в реле внутреннего замка стартера
96 Незамкнутая цепь в реле внутреннего замка стартера
97 Короткое замыкание напряжения батареи в соленоиде ручного тормоза
98 Короткое замыкание заземления в соленоиде ручного тормоза
99 Незамкнутая цепь в соленоиде ручного тормоза
В1 Пробуксовка в сцеплении К1
В2 Пробуксовка в сцеплении К2
В3 Пробуксовка в сцеплении К3
В4 Пробуксовка в сцеплении К4
В5 Пробуксовка в сцеплении КV
B6 Пробуксовка в сцеплении КR
D1 Короткое замыкание напряжения батареи в электропитании сенсоров
D2 Короткое замыкание заземления в электропитании сенсоров
D3 Слабая подача питания в аккумулятор
D4 Чрезмерная подача питания в аккумулятор
D5 Ошибка в переключателе 1 для клапана подачи питания
D6 Ошибка в переключателе 2 для клапана подачи питания
Е1 Короткое замыкание батареи в выходе спидометра Не используется
Е2 Короткое замыкание заземления или незамкнутая цепь в выходе спидометра Не используется
Е3 Короткое замыкание батареи на выходе дисплея Не используется
Е4 Короткое замыкание заземления или незамкнутая цепь на выходе дисплея Не используется
Е5 Ошибка соединения на CAN
F1 Общая неисправность EEPROM
F2 Потеря конфигурации
F3 Ошибка использования

6-10

РУЛЕВОЕ УПРАВЛЕНИЕ

ПРОБЛЕМА ВОЗМОЖНЫЕ ПРИЧИНЫ ИСПРАВЛЕНИЕ
Трудно повернуть рулевое колесо Отложения блокируют отверстие золотника поворотного механизма внутри приоритетного клапана

Отложения блокируют отверстие золотника усилителя крутящего момента внутри приоритетного клапана

Отложения блокируют проходное сечение линии определения нагрузки внутри приоритетного клапана

Заклинивание золотника приоритетного клапана внутри клапана рулевого управления

Неправильный сброс давления предохранительного клапана внутри приоритетного клапана

Неисправность насоса гидроусилителя рулевого управления

Протекающий цилиндр усилителя рулевого механизма

Ржавчина на подшипнике рулевой колонки и шлице

Низкое давление в шинах

Прочистить

и отремонтировать

Прочистить

и отремонтировать

Прочистить

и отремонтировать
Прочистить

и отремонтировать

Отрегулировать давление
Отремонтировать или заменить
Отремонтировать цилиндр

Смазать
Накачать шины до нужного давления

Высокое первоначальное сопротивление движению рулевого колеса Воздух в линии определения нагрузки внутри приоритетного клапана

Отложения блокируют проходное сечение линии определения нагрузки внутри приоритетного клапана

Отложения блокируют отверстие золотника поворотного механизма внутри приоритетного клапана

Поврежден пружинный амортизатор управления внутри приоритетного клапана

Стравить воздух из системы

Прочистить и отремонтировать

Прочистить и отремонтировать

Заменить приоритетный клапан

Рулевое колесо трясется Вибрирующий подшипник в дифференциале в цапфе полуоси

Давление в шинах левой и правой сторон неодинаково

Заменить подшипник
Уравнять давление в шинах

DOOSAN Forklift Truck Flash Fault Codes DTC list

DTC — POSSIBLE FAULTS — MALFUNCTIONS * — FIRST CHECK IN METHODS ELIMINATION**

12 None. Indicates the end of one pass through the list faults. NONE*. None, used at the endidentification list faults**

131 Inj1open. Open circuit gasoline injector 1, wire broken injector or defective 1 injector. TurnOnMil*. Check INJ1 wiring for open circuit SECM () A5 signal
to pin A injector 1**. Switched B to pin B 12 injector 1. Check injector resistance* 1, 12-14 ohm (cold)**.

132 Inj2Open. Open circuit gasoline injector 2, wire broken injector or defective 2 injector. TurnOnMil*. Check INJ2 wiring for open circuit SECM () A8 signal
to pin A injector 2. Switched B to pin B 12 injector 2.  Check injector resistance 2, 12-14 ohm (cold).**

133 Inj3open. Open circuit gasoline injector 3, wire broken injector silt 3 and defective injector. TurnOnMil*. Check INJ3 wiring for open circuit SECM ()
Signal A4 to pin A injector 3.  Switched B to pin 12 B injector 3. Check injector resistance  3, 12-14 ohm (cold)**.

134 Inj4open. Open circuit gasoline injector 4, wire broken injector or defective 4 injector. TurnOnMil*.  Check INJ4 wiring for open circuit SECM () Signal
A7 to pin A injector 4. Switched B to pin 12 B injector 4. Check injector resistance 4, 12-14 ohms (cold)**.

141 (14) ECTRangeLow. Refrigerant sensor failure or closed on GND. TurnOnMil*.  Check the ECT sensor connector and wiring for short
circuit in GND SECM (). Signal B15 Blvd. 3 to ECT Blvd SECM (GND sensor). Bl. B1 1 to Blvd. Ect SECM (GND System) pin A16, B17**.

151 (15) ECTRangeHigh. Refrigerant sensor disconnected or open circuit. (1) TurnOnMil*. (2) Delayed Engine Shutdown*. (3) Check Engine
Light*. Check if the sensor connector disconnected or for open circuit SECM. Signal B15 Blvd. 3 to ECT Blvd SECM (GND sensor). Bl. B1 .1 to Blvd.**

DOOSAN Forklift Error Flash Codes list

161 (16) ECTOverTempFault. Engine coolant temperature is high Sensor. measured excessive refrigerant temperature, typical due to engine overheating.

(1) TurnOnMil*

(2) DelayedEngine Shutdown*

(3) CheckEngineLight*

Check the refrigerant system by locking the radiator for proper refrigerant level and for leaks in the system. Possible ECT closure to GND, check ECT signal wiring SECM. Signal Bl. B15 .3 to Blt
ECT SECM (GND sensor). Bl B1. 1 to Blvd. SECM (GND System). Blvd A16, B17.Check the regulator for refrigerant leaks**.

171 ECT_IR_Fault. Engine coolant temperature does not change as expected.None*.Check for problems with the refrigerant system such as defective or, viscous
thermostat**.

181 FuelSelectConflict. Signal conflict fuel selection ok install if both of the signals fuel selection closed to the ground. TurnOnMil**. Check connection
fuel selection switch is, whether short to gnd

SECM () SIGNAL A12 pin

SECM (SIGNAL) pin A15

SECM (GND Sensor) pin B1**.

191 CamEdgesFault. No CAM signal, when the engine is like, known rotates, broken sensor crankshaft leads or defective CAM sensor. None*. Check CAM sensor
connections

SECM (SIGNAL) Blvd. B10 to Blvd. 2 CAM sensor

SECM (GND sensor) Bl. Bl. To Bul. 3 CAM sensor

Switched in to the sensor sensor 12 .1 Cam

Check for defective CAM sensor**.

192 CamSyncFault. Loss of sync on CAM sensor, usually due to noise on the signal ordisconnected on CAM sensor. None*. Check CAM sensor connections SECM
(SIGNAL) Blvd. B10 to Blvd. 2

CAM sensor SECM (GND sensor) Bl. Bl. To Bul. 3

CAM sensor Switched in to the sensor sensor 12 .1

Cam Check for defective CAM sensor**.

193 CrankEdgesFault. No signal crankshaft when engine is known, rotates broken, crankshaft sensor leads or defective crankshaft sensor. None*.Check sensor connections
crankshaft

SECM (). SIGNAL Blvd B5 .3 to Blvd.

crankshaft sensor SECM (GND sensor) Bl. B1 .2 to Blvd.

crankshaft sensor Switched in to the sensor sensor 12 .1

crankshaft Check for defective sensor

194 Cranksyncfault. Loss of sync on crankshaft sensor, usually due to noise on signal or discontinuous connection on the sensor crankshaft. None*. Check
sensor connectionscrankshaft

SECM (). SIGNAL Blvd B5 .3 to Blvd.

crankshaft sensor

SECM (GND sensor). Bl. B1 .2 to Blvd.

crankshaft sensor

Switched in to the sensor sensor 12 .1

crankshaft

Check for defective sensor**.

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DOOSAN Excavator Fault Codes List DTC

FAULT CODE — NAME — FAULT DESCRIPTION

12 NONE Signifies the end of one pass through the fault list

14 ECTSensorInputLow Normally set if the coolant sensor wire is shorted to ground

15 ECTSensorInputHigh Set if the coolant sensor wire is disconnected or open

16 ECTRangeHigh Coolant sensor has measured an excessive temperature or shorted to GND

22 ThrottleSensorInputLo TPS1 signal wire is open

23 ThrottleSensorInputHi TPS1 signal wire is shorted

24 ThrottleSensorRangeLo TPS Sensor malfunction

25 ThrottleSensorRangeHi TPS Sensor malfunction

26 ETCSticking ETC driver signal wire is open or the throttle plate is sticking inside the throttle body

27 PredictedTPSDifference TPS1 is different than calculated position

28 ETCSpringTestFailed Throttle return spring failed keyup test

29 ETCDriverFault Throttle driver over-current or driver signals shorted

33 MapSensorInputLow MAP signal disconnected or open circuit

34 MapSensorInputHigh MAP signal shorted or sensor failure

37 IATSensorInputLow TMAP sensor failure or shorted circuit

38 IATSensorInputHigh TMAP disconnected or IAT signal open

42 EST1Low Coil driver signal low or under current

43 EST1High Coil driver signal high or over current

52 LowOilPressure Low engine oil pressure

53 BatterySensorInputLow Battery voltage measured below 8.0 VDC

54 BatterySensorInputHigh Battery voltage measured above 15.9 VDC

55 XDRPSensorInputLow Measured sensor transducer power is below 4.6 VDC

56 XDRPSensorInputHigh Measured sensor transducer power is above 5.2 VDC

57 Engine OverSpeed RPM increased above maximum rpm setpoint

61 Pedal1SensorInputLo APP1 signal disconnected, open circuit or sensor malfunction

62 Pedal1SensorInputHi APP1 sensor failure or shorted circuit

63 Pedal1SensorRangeLo APP1 potentiometer malfunction

64 Pedal1SensorRangeHi APP1 potentiometer malfunction

65 Pedal2SensorInputLo APP2 sensor failure or shorted signal

66 Pedal2SensorInputHi APP2 signal disconnected, open circuit or sensor malfunction

67 Pedal2SensorRangeLo APP2 potentiometer malfunction

68 Pedal2SensorRangeHi APP2 potentiometer malfunction

69 Pedal1ToPedal2Difference Measured APP2 pedal position signal is different than APP1

signal

71 AFRTrimValveOutput FTV modulation driver signal fault

72 AFRTrimValveLowerDC FTV duty cycle at lower (LEAN) limit

73 AFRTrimValveUpperDC FTV duty cycle at upper (RICH) limit

74 O2SensorSwitching O2 sensor not switching across the reference AFR voltage

77 OxygenSensorInputHigh O2 sensor signal shorted to +5 VDC

DOOSAN Forklift Truck Flash Fault Codes DTC list

DTC — POSSIBLE FAULTS — MALFUNCTIONS * — FIRST CHECK IN METHODS ELIMINATION**

12 None. Indicates the end of one pass through the list faults. NONE*. None, used at the endidentification list faults**

131 Inj1open. Open circuit gasoline injector 1, wire broken injector or defective 1 injector. TurnOnMil*. Check INJ1 wiring for open circuit SECM () A5 signal
to pin A injector 1**. Switched B to pin B 12 injector 1. Check injector resistance* 1, 12-14 ohm (cold)**.

132 Inj2Open. Open circuit gasoline injector 2, wire broken injector or defective 2 injector. TurnOnMil*. Check INJ2 wiring for open circuit SECM () A8 signal
to pin A injector 2. Switched B to pin B 12 injector 2.  Check injector resistance 2, 12-14 ohm (cold).**

133 Inj3open. Open circuit gasoline injector 3, wire broken injector silt 3 and defective injector. TurnOnMil*. Check INJ3 wiring for open circuit SECM ()
Signal A4 to pin A injector 3.  Switched B to pin 12 B injector 3. Check injector resistance  3, 12-14 ohm (cold)**.

134 Inj4open. Open circuit gasoline injector 4, wire broken injector or defective 4 injector. TurnOnMil*.  Check INJ4 wiring for open circuit SECM () Signal
A7 to pin A injector 4. Switched B to pin 12 B injector 4. Check injector resistance 4, 12-14 ohms (cold)**.

141 (14) ECTRangeLow. Refrigerant sensor failure or closed on GND. TurnOnMil*.  Check the ECT sensor connector and wiring for short
circuit in GND SECM (). Signal B15 Blvd. 3 to ECT Blvd SECM (GND sensor). Bl. B1 1 to Blvd. Ect SECM (GND System) pin A16, B17**.

151 (15) ECTRangeHigh. Refrigerant sensor disconnected or open circuit. (1) TurnOnMil*. (2) Delayed Engine Shutdown*. (3) Check Engine
Light*. Check if the sensor connector disconnected or for open circuit SECM. Signal B15 Blvd. 3 to ECT Blvd SECM (GND sensor). Bl. B1 .1 to Blvd.**

DOOSAN Forklift Error Flash Codes list

161 (16) ECTOverTempFault. Engine coolant temperature is high Sensor. measured excessive refrigerant temperature, typical due to engine overheating.

(1) TurnOnMil*

(2) DelayedEngine Shutdown*

(3) CheckEngineLight*

Check the refrigerant system by locking the radiator for proper refrigerant level and for leaks in the system. Possible ECT closure to GND, check ECT signal wiring SECM. Signal Bl. B15 .3 to Blt
ECT SECM (GND sensor). Bl B1. 1 to Blvd. SECM (GND System). Blvd A16, B17.Check the regulator for refrigerant leaks**.

171 ECT_IR_Fault. Engine coolant temperature does not change as expected.None*.Check for problems with the refrigerant system such as defective or, viscous
thermostat**.

181 FuelSelectConflict. Signal conflict fuel selection ok install if both of the signals fuel selection closed to the ground. TurnOnMil**. Check connection
fuel selection switch is, whether short to gnd

SECM () SIGNAL A12 pin

SECM (SIGNAL) pin A15

SECM (GND Sensor) pin B1**.

191 CamEdgesFault. No CAM signal, when the engine is like, known rotates, broken sensor crankshaft leads or defective CAM sensor. None*. Check CAM sensor
connections

SECM (SIGNAL) Blvd. B10 to Blvd. 2 CAM sensor

SECM (GND sensor) Bl. Bl. To Bul. 3 CAM sensor

Switched in to the sensor sensor 12 .1 Cam

Check for defective CAM sensor**.

192 CamSyncFault. Loss of sync on CAM sensor, usually due to noise on the signal ordisconnected on CAM sensor. None*. Check CAM sensor connections SECM
(SIGNAL) Blvd. B10 to Blvd. 2

CAM sensor SECM (GND sensor) Bl. Bl. To Bul. 3

CAM sensor Switched in to the sensor sensor 12 .1

Cam Check for defective CAM sensor**.

193 CrankEdgesFault. No signal crankshaft when engine is known, rotates broken, crankshaft sensor leads or defective crankshaft sensor. None*.Check sensor connections
crankshaft

SECM (). SIGNAL Blvd B5 .3 to Blvd.

crankshaft sensor SECM (GND sensor) Bl. B1 .2 to Blvd.

crankshaft sensor Switched in to the sensor sensor 12 .1

crankshaft Check for defective sensor

194 Cranksyncfault. Loss of sync on crankshaft sensor, usually due to noise on signal or discontinuous connection on the sensor crankshaft. None*. Check
sensor connectionscrankshaft

SECM (). SIGNAL Blvd B5 .3 to Blvd.

crankshaft sensor

SECM (GND sensor). Bl. B1 .2 to Blvd.

crankshaft sensor

Switched in to the sensor sensor 12 .1

crankshaft

Check for defective sensor**.

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DOOSAN DX420 LC

Download

DOOSAN Fault Codes DTC

Doosan Fault Codes DTC

Doosan Fault Codes DTC.pdf

Adobe Acrobat Document
181.9 KB

DOOSAN Excavator Fault Codes List DTC

FAULT CODE — NAME — FAULT DESCRIPTION

12 NONE Signifies the end of one pass through the fault list

14 ECTSensorInputLow Normally set if the coolant sensor wire is shorted to ground

15 ECTSensorInputHigh Set if the coolant sensor wire is disconnected or open

16 ECTRangeHigh Coolant sensor has measured an excessive temperature or shorted to GND

22 ThrottleSensorInputLo TPS1 signal wire is open

23 ThrottleSensorInputHi TPS1 signal wire is shorted

24 ThrottleSensorRangeLo TPS Sensor malfunction

25 ThrottleSensorRangeHi TPS Sensor malfunction

26 ETCSticking ETC driver signal wire is open or the throttle plate is sticking inside the throttle body

27 PredictedTPSDifference TPS1 is different than calculated position

28 ETCSpringTestFailed Throttle return spring failed keyup test

29 ETCDriverFault Throttle driver over-current or driver signals shorted

33 MapSensorInputLow MAP signal disconnected or open circuit

34 MapSensorInputHigh MAP signal shorted or sensor failure

37 IATSensorInputLow TMAP sensor failure or shorted circuit

38 IATSensorInputHigh TMAP disconnected or IAT signal open

42 EST1Low Coil driver signal low or under current

43 EST1High Coil driver signal high or over current

52 LowOilPressure Low engine oil pressure

53 BatterySensorInputLow Battery voltage measured below 8.0 VDC

54 BatterySensorInputHigh Battery voltage measured above 15.9 VDC

55 XDRPSensorInputLow Measured sensor transducer power is below 4.6 VDC

56 XDRPSensorInputHigh Measured sensor transducer power is above 5.2 VDC

57 Engine OverSpeed RPM increased above maximum rpm setpoint

61 Pedal1SensorInputLo APP1 signal disconnected, open circuit or sensor malfunction

62 Pedal1SensorInputHi APP1 sensor failure or shorted circuit

63 Pedal1SensorRangeLo APP1 potentiometer malfunction

64 Pedal1SensorRangeHi APP1 potentiometer malfunction

65 Pedal2SensorInputLo APP2 sensor failure or shorted signal

66 Pedal2SensorInputHi APP2 signal disconnected, open circuit or sensor malfunction

67 Pedal2SensorRangeLo APP2 potentiometer malfunction

68 Pedal2SensorRangeHi APP2 potentiometer malfunction

69 Pedal1ToPedal2Difference Measured APP2 pedal position signal is different than APP1

signal

71 AFRTrimValveOutput FTV modulation driver signal fault

72 AFRTrimValveLowerDC FTV duty cycle at lower (LEAN) limit

73 AFRTrimValveUpperDC FTV duty cycle at upper (RICH) limit

74 O2SensorSwitching O2 sensor not switching across the reference AFR voltage

77 OxygenSensorInputHigh O2 sensor signal shorted to +5 VDC

Doosan (& Daewoo) B20T-5:
Error Code F3 Inverter Fault and F6 R Motor Offline

I have a Doosan B20T-5 Electric with intermittent Trouble codes F3 Inverter Fault and F6 R motor offline. Does one cause the other to pop up or what causes this codes to display? Also, I know that this lift has a D/D Converter. Is this the same as the inverter? A little help please.

Showing items 1 — 3 of 3 results.

Sort messages by:

The Power Inverters are located in the back panel, and yes for that model there are 3 power inverters, two traction and one pump. I would suggest you check the power inverters with Ohm meter from Batt+ post to then UVW terminals and check resistance. The do the same tests from Batt- connector to all three phases.

we are having the same issue any solution

A little update here. I’ve been doing a little research and this is what I’ve found about this piece of equipment;

F3- Inverter Fault actually means drive right module desat/overcurrent
F6- R Motor Offline actually means drive right motor current offset

Also found out that this F/L has 3 inverters — one for each drive motor and one for the pump motor. So, I believe that the right inverter may be defective (F3) and causing the F6 code.

Just gotta find out where the inverters are located and I should be good to go.

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Manuals and User Guides for Doosan D80S-5. We have 5 Doosan D80S-5 manuals available for free PDF download: Service Manual, Operation & Maintenance Manual, Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

Doosan D80S-5 Service Manual

Doosan D80S-5 Service Manual (366 pages)

Brand: Doosan
|
Category: Engine
|
Size: 16.51 MB

Table of Contents
  • Table of Contents

    5

  • General

    9

    • General Precautions for Servicing

      13

  • General

    18

    • Specification

      22

    • Tightening Torque

      26

    • Special Tool

      30

    • Diagnosis

      32

    • Adjustment

      34

  • Timing System

    35

    • Removal

      37

    • Inspection

      41

    • Replacement

      44

    • Installation

      45

  • Cylinder Head Assembly

    51

    • Removal

      53

    • Disassembly

      56

    • Inspection

      57

    • Replacement

      61

    • Reassembly

      63

    • Installation

      65

  • Crankcase

    67

    • Removal

      68

    • Installation

      69

  • Cylinder Block Assembly

    71

    • Removal

      73

    • Disassembly

      76

    • Inspection

      77

    • Reassembly

      83

    • Installation

      84

  • Intake and Exhaust System

    88

    • Troubleshooting

      89

  • Turbocharger

    91

    • Removal

      93

    • Inspection

      94

    • Installation

      95

  • Intake Manifold

    97

    • Removal

      98

    • Installation

      99

  • Exhaust Manifold

    100

    • Removal

      101

    • Installation

      102

  • Lubrication System

    103

    • Specification

      107

      • Troubleshooting

        109

      • Adjustment

        111

  • Oil Pump

    113

    • Disassembly

      115

  • Oil Cooler

    116

    • Disassembly

      117

    • Reassembly

      118

  • Cooling System

    119

    • Specification

      120

    • Trouble Shooting

      122

  • Water Pump

    124

    • Removal

      125

    • Inspection

      126

    • Installation

      127

  • General

    128

    • Service Standards

      130

    • Troubleshooting

      131

  • Charging System

    133

    • Adjustment

      134

  • Alternator

    138

    • Disassembly

      139

    • Inspection

      141

    • Reassembly

      142

  • Starting System

    143

    • Inspection

      144

  • Preheating System

    146

  • General

    147

    • Sealant

      148

    • Engine Control

      150

    • Fuel Tank and Fuel Line

      151

    • Troubleshooting Procedure

      152

    • Troubleshooting Procedure

      156

  • Engine Control System-Electronic

    169

  • Engine Control Unit (ECU)

    172

  • ECU Circuit Diagram

    177

    • Removal

      179

    • Inspection

      180

  • Intake Air Temperature Sensor

    186

  • Intake Air Pressure Sensor

    187

  • Coolant Temperature Sensor

    188

    • Installation

      189

  • Camshaft Position Sensor

    190

  • Crankshaft Position Sensor

    191

  • Rail Pressure Sensor

    192

  • Supply Control Valve

    193

  • Fuel Delivery System-Electronic

    194

  • Fuel Filter

    195

  • Injector

    196

    • Cleaning

      197

    • Replacement

      198

    • Injector Replacement

      199

    • Installation

      200

  • Common Rail Assembly

    201

  • Injection Pump-Electronic

    202

  • Check before Use

    205

    • Safety Warning and Caution before Use

      206

  • Hardware

    210

    • Introduction of Components

      213

  • Basic Usage of G-Scan

    214

    • Power ON/OFF

      217

    • Description for Main Components of H/W

      219

    • Description for Layout of S/W Screen

      224

    • Connecting the DLC Cable

      228

    • Self Test Adapter

      231

  • Configuration

    232

    • User Information

      240

    • Version

      243

    • Self Test

      245

    • STEP-B Test

      249

  • Vehicle Communication Function

    252

    • Fault Code Searching

      259

    • DTC Analysis

      262

    • Data Analysis

      270

    • Actuation Test

      282

    • Vehicle S/W Management

      284

    • ECU Upgrade

      288

    • Carb Obd-II

      301

    • Flight Record

      307

  • PC Utility

    327

    • How to Use PC Utility

      336

  • Appendix

    354

    • O/S Update

      358

Advertisement

Doosan D80S-5 Operation & Maintenance Manual

Doosan D80S-5 Operation & Maintenance Manual (204 pages)

Brand: Doosan
|
Category: Forklifts
|
Size: 9.11 MB

Table of Contents
  • Operation & Maintenance Manual

    2

    • Table of Contents

      2

    • Information Section

      3

      • Foreword

        3

    • Safety Section

      5

      • Important Safety Information

        5

      • Safety

        6

        • Warning Signs and Labels

          6

        • General Hazard Information

          11

        • Operation Information

          12

        • Maintenance Information

          15

        • Operator Restraint System (if Equipped)

          18

        • Avoiding Lift Truck Tipover

          22

        • Safety Rules

          24

        • How to Survive in a Tipover (if Operator Restraint System Equipped)

          30

    • General Section

      32

      • Declaration of Conformity

        32

      • Specifications

        33

      • Noise &Vibration

        49

      • Capacity Chart — Without Side Shifter

        50

      • Capacity Chart — with Side Shifter

        52

      • Serial Number

        54

      • Operator’s Warning and Identification Plate

        56

    • Operation Section

      58

      • Operator’s Station and Monitoring Systems

        58

      • Seat Switch System

        68

      • Lift Truck Controls

        68

      • Refueling

        73

      • Before Starting the Engine

        76

      • Starting the Engine

        79

      • After Starting the Engine

        82

      • Lift Truck Operation

        118

      • Auto Shift Controller ASC-202/204/208 (if Equipped)

        120

      • Operating Techniques

        125

      • Parking the Lift Truck

        129

      • Lift Fork Adjustment

        130

      • Storage Information

        131

      • Transportation Hints

        132

      • Towing Information

        133

    • Maintenance Section

      134

      • Inspection, Maintenance and Repair of Lift Truck Forks

        134

      • Tire Inflation Information

        138

      • Torque Specifications

        139

      • Cooling System Specifications

        141

      • Fuel Specifications

        143

      • Lubricant Specifications

        145

  • Maintenance Intervals

    149

    • Notice

      153

      • Engine Valve Lash (Diesel E/G Only) — Check, Adjust

        153

      • Priming the Fuel System (Diesel Engine Only)

        153

      • Test Fuel System for Leaks (LP Engine Only)

        154

      • Fuel Tank Filter Cap & Screen — Clean

        155

      • Seat — Check, Lubricate

        155

      • Fuses, Bulbs & Circuit Breaker — Change, Reset

        156

      • Tires and Wheels — Inspect, Check

        157

      • Radiator Cap — Clean, Change

        158

      • Carriage Roller Extrusion — Adjust

        158

      • Brake Oil (OCDB) — Check

        159

    • When Required

      153

    • Every 10 Service Hours or Daily

      160

      • Inspection Engine for Fluid Leaks

        160

      • Engine Oil Level — Check

        160

      • Coolant Level — Check

        160

      • Air Cleaner Indicator — Check

        161

      • Inspect Foot Pedal Operation (LP Engine Only)

        162

      • Inspect Engine for Exhaust Leaks

        162

      • Walk-Around Inspection — Inspect

        162

      • Mast Channels — Lubricate

        163

      • Transmission Oil Level — Check

        164

    • First 50-100 Service Hours or a Week

      165

      • Engine Oil & Oil Filter (Diesel E/G Only) — Change

        165

      • Transmission Oil & Oil Filter — Change

        166

      • Drive Axle Oil — Change

        168

      • Parking Brake — Test, Adjust

        170

    • First 250 Service Hours or a Month

      172

      • Hydraulic Return Filter — Change

        172

    • Every 250 Service Hours or Monthly

      173

      • Air Intake System — Check, Clean

        173

      • Engine Oil & Filter(LP Engine Only) — Change

        176

      • Hydraulic Oil Level — Check

        177

      • Drive Axle Oil Level — Check

        177

      • Mast, Carriage, Lift Chains & Attachments — Inspect, Lubricate

        178

      • Steering Mechanism — Check, Lubricate

        179

      • Battery Terminal — Clean, Inspect

        180

      • Wheel Bolts & Nuts — Inspect

        180

    • Every 500 Service Hours or 3 Months

      181

      • Belts (Diesel E/G Only) — Check, Adjust

        181

      • Mast Hinge Pins — Lubricate

        181

      • Tilt Cylinders — Check, Adjust, Lubricate

        182

      • Crosshead Rollers — Inspect

        182

      • Transmission Oil Filter (2 Speed Only) — Change

        182

      • Parking Brake — Test, Adjust

        182

      • Drive Axle Oil (OCDB) — Change

        182

      • Horn and Lights(if Equipped) — Check

        183

      • Overhead Guard — Inspect

        183

      • Steer Suspension — Inspect

        183

      • Universal Joint — Inspect, Lubricate

        183

      • Engine Oil & Filter(Diesel Engine Only) — Change

        184

      • Inspect Vacuum Lines and Fittings (G643(E) Engine Only)

        184

      • Fuel Trim Valve(FTV) Inspection (G643E Engine Only)

        184

      • Inspect Electrical System (G643E Engine Only)

        184

    • Every 1000 Service Hours or 6 Months

      185

      • Carburetor (LP — Gas Engine Only) — Adjust, Clean

        185

      • Fuel Filter — Check, Clean, Change

        185

      • Air Intake System — Change

        185

      • Inspect Coolant Hoses (LP Engines Only)

        186

      • LP Regulator/Converter Inspection (LP Engine Only)

        186

      • Fuel Lines & Fittings — Check

        186

      • Inspect Mixer Assembly (LP Engine Only)

        186

      • Inspect Throttle Assembly (LP Engine Only)

        186

      • Hydraulic Oil, Return Filter, Strainer & Breather — Check, Clean, Change

        187

      • Transmission Oil & Filter (3 Speed, ZF 3WG116) — Change

        188

      • Transmission Oil (2 Speed Only) — Change

        188

      • Lift Chains — Test, Check, Adjust

        188

    • Every 1500 Service Hours or 9 Months

      191

      • Drive Axle Oil (Shoe Brake Only) — Change

        191

      • Inspect Ignition System (LP Engine Only)

        191

      • Replace Spark Plugs (LP Engine Only)

        191

      • Replace LP Fuel Filter Element (LP Engine Only)

        192

      • Testing Fuel Lock-Off Operation (LP Engine Only)

        193

    • Every 2000 Service Hours or Yearly

      194

      • Steer Wheel Bearings — Reassemble

        194

      • Transmission Oil & Filter (3 Speed, ZF 3WG94) — Change

        194

      • Cooling System — Clean, Change

        195

      • Fork — Inspect

        196

    • Every 2500 Service Hours or 15 Months

      198

      • Inspect Battery System

        198

      • Checking the TMAP Sensor (LP Engine Only)

        198

      • Inspect for Intake Leaks (LP Engine Only)

        199

      • Replace PCV Valve and Breather Element — Change (LP Engine Only)

        199

      • Replace Oxygen Sensor (G643E Engine Only)

        199

      • Every 3000 Service Hours or 18 Months

        200

    • Index

      201

Doosan D80S-5 Service Manual

Doosan D80S-5 Service Manual (152 pages)

Brand: Doosan
|
Category: Engine
|
Size: 24.02 MB

Table of Contents
  • Important Safety Information

    3

  • Table of Contents

    7

  • 1 General Information

    9

    • Engine Specifications

      9

      • D50/60/70/80/90S-5 (3 Speed)

        9

    • Performance Curve

      10

      • Performance Curve (ECRFD), D35/40/45S-5, D50/55C-5

        11

      • Performance Curve (ECRFE), D50/60/70S-5 (2 Speed)

        12

    • Engine Assembly

      13

      • Engine Assembly View (ECRFA), D50/60/70/80/90S-5 (3 Speed)

        13

      • Engine Assembly View (ECRFD), D35/40/45S-5, D50/55C-5

        14

      • Engine Assembly Views (ECRFE), D50/60/70S-5 (2 Speed)

        15

    • Safety Regulations

      16

      • General Notes

        16

      • Regulations Designed to Prevent Accidents

        16

      • Regulations Designed to Prevent Damage to Engine and Premature Wear

        17

      • Regulations Designed to Prevent Pollution

        18

      • General Repair Instructions

        19

  • 2 Technical Information

    20

    • Engine Model and Serial Number

      20

    • Engine Type

      21

      • Cylinder Block

        21

      • Piston Con-Rod / Crankshaft

        21

    • Engine Timing

      21

    • Valves

      22

    • Lubrication System

      22

      • Recommend of Lubricating Oil

        23

      • Oil Cooler

        24

      • Oil Filter

        24

    • Air Cleaner

      25

    • Fuel System

      25

      • Injection Pump

        26

      • Fuel Filter

        26

      • Fuel Requirements

        26

      • How to Select Fuel Oil

        27

    • Cooling System

      28

      • Anti-Freeze

        29

      • Cooling Water

        29

    • V-Belt Tension Check and Adjust

      31

    • Valve Clearance and Adjustment

      32

    • Cylinder Compression Pressure

      33

    • Injection Nozzle

      34

    • Battery

      34

    • Starting Motor

      34

    • Diagnosis and Remedy

      35

    • Engine Inspection

      44

      • Stopping Engine

        44

      • General Engine Inspection Cycle36

        44

    • Use of Original Parts for Repair and Replacement

      45

  • 3 Maintenance

    46

    • Engine Disassembly

      46

      • Major Part Fixing Nuts and Bolts

        46

      • Main Structure Parts (1)

        57

      • Main Structure Parts (2)

        59

      • Rocker Arm Disassembly

        61

      • Cylinder Head Disassembly

        62

      • Piston and Connecting Rod Disassembly

        63

    • Engine Inspection

      65

      • Cylinder Block

        65

      • Cylinder Head

        65

      • Valve Stem and Valve Guide Clearance

        66

      • Valve Spring

        70

      • Tappet

        71

      • Push Rod

        71

      • Rocker Arm Correction

        72

      • Idler Gear and Shaft

        73

      • Camshaft

        73

      • Cylinder Liner

        75

      • Cylinder Block

        76

      • Piston

        79

      • Maintenance of Cylinder Block, Cylinder Liner and Piston

        82

      • Connecting Rod

        83

      • Crankshaft

        85

      • Flywheel and Flywheel Housing

        89

    • Engine Reassembly

      90

      • Piston and Connecting Rod Assembly

        90

      • Cylinder Head Assembly Parts

        92

      • Rocker Arm and Shaft Assembly

        95

      • Main Components

        96

      • Major Component Assembly

        102

      • External Parts

        106

  • 4 Commissioning and Operation

    111

    • Preparation

      111

      • Starting

        111

    • Starting and Operation

      112

      • Operation of a New Engine (Break-In)

        112

      • Check Points for Break-In

        112

    • Inspections after Starting

      114

    • Operation in Winter Time

      114

      • Prevention against the Freeze of Cooling Water

        114

      • Prevention against Excessive Cooling

        114

      • Lubricating Oil

        115

      • Starting of Engine in Winter

        115

      • Tuning the Engine

        115

    • Maintenance and Care

      116

      • Periodical Inspection and Maintenance

        116

      • Exchanging of Lubrication Oil

        116

      • Oil Level

        116

      • Oil Exchange Procedure

        116

      • Replacement of Oil Filter Cartridge109

        117

    • Cooling System

      118

      • Coolant Draining

        118

      • Cleaning of the Cooling Inside System Circuit

        119

    • Valve Clearance and Adjustment

      119

    • Injection Timing

      121

    • Tightening the Cylinder Head Bolts

      124

    • Fuel Injection Pump

      124

    • Feed Pump Strainer

      125

    • Separator (Add if Necessary)

      125

    • Air Bleeding

      125

    • Belts

      126

  • 5 Maintenance of Major Components

    129

    • Lubrication System

      129

      • Oil Pump

        129

      • Oil Cooler

        131

    • Cooling System

      132

      • Water Pump

        132

      • Thermostat

        136

    • Fuel System

      137

      • Fuel Filter

        137

      • Injection Nozzle

        138

      • Injection Pump Calibration

        142

      • Precautions for Operation

        145

      • Walk-Around Check and Servicing

        146

      • Diagnostics and Troubleshooting139

        147

  • 6 Special Tool List

    148

  • Appendix

    150

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Doosan D80S-5 Operation & Maintenance Manual

Doosan D80S-5 Operation & Maintenance Manual (204 pages)

Brand: Doosan
|
Category: Forklifts
|
Size: 5.54 MB

Doosan D80S-5 Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

Doosan D80S-5 Specifications Systems Operation Testing & Adjusting Disassembly & Assembly (68 pages)

Brand: Doosan
|
Category: Control Unit
|
Size: 4.58 MB

Table of Contents
  • Table of Contents

    4

  • Specification

    6

    • General Tightening Torque

      6

    • Drive Axle Specification

      7

    • Torque Converter

      8

    • Transmission Pump

      8

    • Drive Axle Mounting

      9

    • Differential

      9

    • Wheel Bearing and Drive Wheel

      9

    • Brake Assembly

      10

    • Brake Drum Diameter

      11

    • U — Joint

      11

  • System Operation

    12

    • General Information

      12

    • Power Shift Transmission

      13

      • General Information

        13

      • Power Flow at Low Speed Forward

        14

      • Power Flow at High Speed Forward

        15

      • Power Flow at Low Speed Reverse

        16

      • Power Flow at High Speed Reverse

        17

    • Transmission Control Valve

      18

      • Cross-Section View

        18

      • Hydraulic Schematic

        19

    • Differential and Drive Axles

      21

      • Differential

        21

      • Wheel Hub

        21

    • Brake Components

      22

      • Shoe Brake

        22

      • Brake Adjuster

        22

      • Ocdb

        23

  • Testing and Adjusting

    24

    • Troubleshooting

      24

      • Visual Checks

        24

      • Checks During Operation

        24

      • Check List During Operation

        24

      • Check List from Operation Noise

        26

      • Check List from Pressure Test

        27

      • Differential

        28

    • Transmission Pressure

      29

    • Converter Stall Test

      30

    • Shimming of Transmission Shaft

      31

    • Wheel Brake Adjustment

      31

    • Inching Pedal Adjustment

      33

  • Disassembly and Assembly

    36

    • Drive Shaft and Universal Joint

      36

    • Engine, Torque Converter and Transmission

      37

    • Transmission Control Valve

      41

    • Transmission

      44

    • Drive Axle

      55

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