Danfoss vlt 5000 ошибка 14

Здравствуйте, Борис Владимирович!
Инженер пишет:

Если ток при отсоединенном двигателе на 0 Гц и на 40-50 Гц равен 0, то проблема вероятно не в ПЧ.

Рекомендую провести эксперимент и подключить ПЧ на сутки-двое к другому двигателю и с другим кабелем заведомо исправным. На заводе как правило с этим проблем быть не должно. Тогда всё сразу станет понятно.

Так же пусть коллеги обязательно проверят шлейфы платы управления и силовой платы, а также датчиков тока (для этого необходимо частично разобрать ПЧ).

Выполните обязательно инициализацию (аппаратный сброс) для обнуления погрешности датчиков. Предварительно скопируйте параметры в панель управления, затем при подаче питания одновременно зажмите три кнопки STATUS MAIN MENU OK. После чего сбросьте ошибку А80 и загрузите обратно параметры.

Если же Вы уверены, что дело в ПЧ, то рекомендую закупить к нему ЗИП в виде платы управления, силовой платы, шлейфа связи ПУ с силовой платой, датчиков тока. Далее проводить ремонт последовательно от простого заменить ПУ,шлейф,силовую плату, датчики тока. ЗИП к ПЧ еще никому не вредил, а у каждого элемента в отдельности срок поставки 4-6 недель, ремонт может растянуться на год.

Пришлите, пожалуйста, шильдик ПЧ мы Вам сообщим стоимость зап. частей с максимальными скидками.

Источник

Коды ошибок частотного преобразователя danfoss

Информационная панель частотного преобразователя

Такая промышленная электроника как частотные преобразователи работают на каждом современном производстве, управляя от систем вентиляции и теплоснабжения до автоматизированного производственного оборудования. Преобразователи частоты — это сложный электронный прибор, который, как и вся электроника может сбоить. В процессе работы частотник может говоря простым языком дать сбой, как понять в чем причина вынужденной остановки понять достаточно трудно. Для простоты общения, преобразователи частоты на информационной панели показывают коды ошибок, расшифровав которые можно понять суть проблемы.

Возьмем к примеру частотный преобразователь Danfos, как один из самых распространённых на Российском рынке частотников, и на его примере рассмотрим данную проблему.

Коды ошибок частотного преобразователя Danfoss с расшифровкой приведены в таблице ниже.

Ремонт частотника Danfoss VLT-2800

Ошибка 2 (error 2, ERR2, AL2, W2) — низкий уровень сигнала внешнего источника задания частоты.
Ошибка 4 (error 4, ERR4, AL4, W4) – низкий уровень напряжения одной или нескольких линий на входе преобразователя.
Ошибка 5 (error 5, ERR5, AL5, W5) – уровень напряжения цепи постоянного тока выпрямителя выше установки.
Ошибка 6 (error 6, ERR6, AL6, W6) — уровень напряжения цепи постоянного тока выпрямителя ниже установки.
Ошибка 7 (error 7, ERR7, AL7, W7) – высокий уровень напряжения цепи постоянного тока выпрямителя.
Ошибка 8 (error 8, ERR8, AL8, W8) – низкий уровень напряжения цепи постоянного тока выпрямителя.
Ошибка 9 (error 9, ERR9, AL9, W9) – перегрузка инвертора.
Ошибка 10 (error 10, ERR10, AL10, W10) – перегрузка электродвигателя.
Ошибка 11 (error 11, ERR11, AL11, W11) – перегрев двигателя, неисправность термистора двигателя.
Ошибка 12 (error 12, ERR12, AL12, W12) — ток на выходе выше установки.
Ошибка 13 (error 13, ERR13, AL13, W13) – перегрузка.
Ошибка 14 (error 14, ERR14, AL14, W14) – короткое замыкание на землю.
Ошибка 15 (error 15, ERR15, AL15, W15) – неисправность системы питания.
Ошибка 16 (error 16, ERR16, AL16, W16) — короткое замыкание на выходе преобразователя Danfoss.
Ошибка 17 (error 17, ERR17, AL17, W17) – таймаут соединения.
Ошибка 18 (error 18, ERR18, AL18, W18) – таймаут соединения2.
Ошибка 33 (error 33, ERR33, AL33, W33) – выходная частота выше установки.
Ошибка 35 (error 35, ERR35, AL35, W35) – неисправность коммутирующего устройства на входе инвертора.
Ошибка 36 (error 36, ERR36, AL36, W36) – перегрев частотного преобразователя.
Ошибка 37 (error 37, ERR37, AL37, W37) – внутренняя ошибка.
Ошибка 38 (error 38, ERR38, AL38, W38) – внутренняя ошибка.
Ошибка 39 (error 39, ERR39, AL39, W39) – внутренняя ошибка.
Ошибка 40 (error 40, ERR40, AL40, W40) – внутренняя ошибка.
Ошибка 41 (error 41, ERR41, AL41, W41) – внутренняя ошибка.
Ошибка 42 (error 42, ERR42, AL42, W42) – внутренняя ошибка.
Ошибка 43 (error 43, ERR43, AL43, W43) – внутренняя ошибка.
Ошибка 44 (error 44, ERR44, AL44, W44) – внутренняя ошибка.
Ошибка 45 (error 45, ERR45, AL45, W45) – внутренняя ошибка.

Ошибки частотника Данфос могут быть не только в цифровом формате, в виде кода, но и в текстовом. Рассмотрим ошибки частотного преобразователя danfoss VLT Micro Drive FC 51. Информационные сообщения об ошибке частотника кардинально отличаются от кодов ошибок частотника Danfoss VLT 2800.

Ремонт частотника Danfoss VLT Micro Drive FC 51

Ошибка «нулевого» аналогового сигнала. – Сигнал на клемме 53 или 60 ниже 50 % от значения, установленного в пар. 6-10, 6-12 и 6-22.
Потеря фазы питания^* – Потеря фазы на стороне питания или слишком большая асимметрия напряжения питания. Проверьте напряжение питания.
Повышенное напряжение пост. тока смотри^* – Напряжение промежуточной цепи превышает предельно допустимое значение.
Пониженное напряжение постоянного тока^* – Напряжение промежуточной цепи падает ниже порога предупреждения о низком напряжении.
Перегрузка инвертора. – Слишком длительная нагрузка, превышающая полную (100 %).
ЭТР: перегрев двигателя. – Перегрев двигателя из-за нагрузки, превышающей полную (100 %) нагрузку, в течение слишком длительного времени.
Перегрев термистора двигателя. – Обрыв в термисторе или в цепи его подключения.
Предел момента. – Превышен предельный крутящий момент, установленный в пар. 4-16 или 4-17.
Превышение тока. – Превышен предел пикового тока инвертора.
Пробой на землю. – Замыкание выходных фаз на землю.
Короткое замыкание. – Короткое замыкание в двигателе или на его клеммах.
Тайм-аут командного слова. – Нет связи с преобразователем частоты.
Короткое замыкание тормозного резистора. – Короткое замыкание тормозного резистора, в связи с чем функция торможения отключается.
Короткое замыкание тормозного прерывателя. – Короткое замыкание тормозного транзистора, в связи с чем функция торможения отключается.
Проверка тормоза. – Тормозной резистор не подключен / не работает.
Перегрев силовой платы. – Радиатором достигнута температура отключения.
Обрыв фазы U двигателя. – Отсутствует фаза U двигателя. Проверьте фазу.
Обрыв фазы V двигателя. – Отсутствует фаза V двигателя. Проверьте фазу.
Обрыв фазы W двигателя. – Отсутствует фаза W двигателя. Проверьте фазу.
Внутренний отказ. — Обратитесь к поставщику оборудования Danfoss.
Сбой управляющего напряжения. – Возможно, перегружен источник питания 24 В=.
ААД: проверить Unom и Inom. – Неправильно установлены значения напряжения, тока и мощности двигателя.
ААД: мал Inom. – Слишком мал ток двигателя. Проверьте настройки.
Предел по току. – Перегрузка привода VLT.
Мала эффективность механического тормоза. – Фактический ток двигателя не превышает значения тока «отпускания тормоза» в течение промежутка времени «задержки пуска».
Привод приведен к значениям по умолчанию. – Все значения параметров установлены в соответствии с настройками по умолчанию.

^*Эти отказы могут вызываться искажениями сетевого питания. Установка сетевого фильтра Danfoss.

Как исправить ошибки частотника

Какие-то ошибки частотника можно исправить на месте, какие-то можно исправить только, обратившись в сервисный центр. Где проведут ремонт частотника убрав ошибку, а по завершению ремонта будет проведена настройка частотника.

Сервисный центр «Кернел» имеет замечательную материальную базу и компетентный инженерный персонал, это больше чем достаточно для проведения глубокой диагностики и последующего ремонта частотного преобразователя, а коды ошибок частотного преобразователя danfoss помогут специалистам максимально быстро понять причину выхода из строя частотника.

Обращаясь в наш сервисный центр, вы получите не только реанимированный преобразователь частоты, проверенный на специальном стенде, но и гарантию на все выполненные работы 6 месяцев. Исходя из того, что при ремонте преобразователей мы используем только оригинальные запасные части, ваш частотник проработает гораздо дольше, не заставляя вас вспоминать, что же это такое – коды ошибок частотного преобразователя danfoss.

Как с нами связаться

Ваш частотник выдал ошибку? Вы приняли решение обратиться за профессиональной помощью в специализированный сервисный центр? Оставьте заявку на ремонт преобразователя используя форму на сайте, или свяжитесь с нашими менеджерами следующими способами.

Наши контакты

Заказав обратный звонок (кнопка в правом нижнем углу сайта)
Посредством чата (кнопка расположена с левой стороны сайта)
Либо позвонив по номеру: +7(8482) 79-78-54; +7(917) 121-53-01
Написав на электронную почту: 89171215301@mail.ru

Мы ремонтируем промышленную электронику и оборудования любых брендов и года выпуска.

Вот далеко не полный список производителей промышленной электроники и оборудования, ремонтируемой в нашей компании.

Источник

Дата публикации: 15.03.2021

В процессе эксплуатации частотных преобразователей Danfoss на экране панели оператора LCP возникают коды ошибок, сигнализирующие как о предупреждениях, так и аварийных ситуациях. В данной статье мы рассмотрим основные источники их возникновения, а так же способы их устранения.

Аварийные сообщения могут быть двух видов:

сообщения которые можно сбросить программно (сигнализацией программного аварийного сообщения является мигающий красный светодиод)
аварийные сообщения с блокировкой, сбросить их можно только перезапуском питания (мигает желтый и красный светодиод одновременно).

Сброс аварийного сигнала можно выполнить следующими способами:

• Кнопкой [Reset] на панели LCP (Сброс)

• Через цифровой вход с помощью функции «Сброс»

• По последовательной связи/дополнительной периферийной шине

Классификация аварийных сообщений с блокировкой

04 — Пропадание фазы питания сети

13 — превышение тока

15 — Несовместимое железо в приводе

16 — Короткое замыкание

29 — Перегрев

38 — Внутренняя ошибка

При помощи журнала аварийных сообщений, параметр 15-3, можно просмотреть последних 10 аварий. Для быстрого просмотра на панели оператора LCP необходимо нажать кнопку «Alarm Log». Пользователю будет доступна информация такая как: время возникновения, уставка, частота, ток, выходное напряжение, напряжение на шине DC

Alarm 14 — Превышение тока утечки на землю

Методы распознания данной аварии:

— токовые датчики (3)

— три значения тока суммируются друг с другом с учетом фазности

— допускается небольшое отклонение из-за смещения нуля у токовых датчиков

— данная авария определяется, когда сумма токов больше X% от Iном (в зависимости от мощности Х = 25…35%)

№	Причина возникновения	Как проверить?
1.	Влага или пыль попали в токовый датчик, проблемы электромагнитной совместимости	В другом помещении авария не происходит
2.	Плата управления неисправна	Замена платы
3.	Силовая плата неисправна	Замена платы
4.	Шлейф или кабель повреждены	Замена шлейфа
5.	Пробой изоляции	Провести тест мегаомметром (не более 500/1000 В)
6.	Смещение нуля у датчика	Провести обнуление смещений. Возможно при значении смещения до 10% от Iном
7.	Дефект токового датчика	Измерения на датчике

Alarm 29 — Превышение температуры радиатора (Сопровождается значением температуры до 105 С)

Датчики температуры :

на радиаторе
на плате управления
на IGBT

Причины возникновения перегрева:

Неисправность вентилятора
Отверстия входа кабелей не заделаны, отсутствие нижней крышки
Ошибка в расчете теплоотвода в шкафу
Засорен радиатор привода
Датчик температуры неисправен
В цепи датчика плохой контакт

Так же могут быть другие причины аварийного сообщения 29 (сопровождающиеся значениями температуры 130 и выше)

— Тест внутреннего источника питания показал превышение лимитов по напряжению

— Не установлена перемычка FK102 на силовой плате или плохой контакт

Для наглядности оставшиеся аварии приведем в общую таблицу:

Наименование аварии	Возможная причина
Alarm 4 — Обрыв фазы питания	Проблемы питающей сети Колеблющийся генераторный режим Плохой контакт в силовых клеммах Неисправность IGBT Неисправность выпрямителя
Alarm 7 — Напряжение DC шины слишком велико	Высокое входное напряжение
Alarm 8 — Напряжение DC шины слишком мало	Низкое входное напряжение
Alarm 13 — Перегрузка по току	Ток в электродвигателе превысил 200%
Alarm 1 — Низкое напряжение источника 10 В	Необходимо уменьшить нагрузку на внутреннем источнике питания
Alarm 9 — Температура инвертора	Проверить режим работы частотного преобразователя Проверить подшипники электродвигателя
Alarm 10 — Температура двигателя	Проверить параметры электродвигателя Проверить параметр 1-90 Проверить мех. нагрузку
Alarm 12 — Предел по моменту	Проверить параметры электродвигателя Проверить параметры 4-16 — 18 Проверить мех. нагрузку
Alarm 45 — Пробой на землю	Проверить питающий и моторный кабель
Alarm 50 — 58 Проблема с автоматической адаптацией двигателя	Проверить сам электродвигатель (после перемотки)
Alarm 38 — Внутренняя неисправность	Неисправность определяется в сервисном центре

Service log

В программном обеспечении MCT10 от компании Danfoss, при подключении к частотному преобразователю имеется вкладка «Service Log», в которой можно увидеть подробную запись аварий в интервале 5 секунд.

Список основных аварий в Service Log:

4 Mains phase loss
5 DC voltage high
6 DC voltage low
7 DC over volt
8 DC under volt
9 Inverter overld.
10 Motor ETR over
12 Torque limit
13 Over Current
14 Earth Fault
16 Short Circuit
18 Start Failed
25 Brake resistor
26 Brake overload
27 Brake IGBT
28 Brake check
30 U phase loss
31 V phase loss
32 W phase loss
36 Mains failure
37 Phase imbalance
44 Earth Fault AL44
45 Earth Fault 2
59 Current limit

Смотрите также:

Как защитить преобразователь частоты Danfoss?

ТОП 20 вопросов, которые задают при подборе преобразователя частоты

Настройка частотного преобразователя Danfoss Micro Drive. Поддержание давления

Источник

Manuals
Brands
Danfoss Manuals
DC Drives
VLT 5000 Series
Instruction manual

Contents
Table of Contents
Bookmarks

Quick Links

sales@artisantg.com

artisantg.com

(217) 352-9330 |

Click HERE

Find the Danfoss VLT 5003 at our website:

Related Manuals for Danfoss VLT 5000 Series

Summary of Contents for Danfoss VLT 5000 Series

Page 1
(217) 352-9330 | Click HERE Find the Danfoss VLT 5003 at our website:…
Page 2
Instruction Manual ® 5000…
Page 4: Table Of Contents

Operation of the VLT Control panel (LCP) Control panel — display Control panel — LEDs Control panel — control keys Quick Setup Parameter selection Menu mode Manual initialization Programming Operation & Display MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 5
Mechanical brake control PID for process control PID for speed control Quick discharge Flying start Normal/high overload torque control,open loop Programming of Torque limit and stop Galvanic Isolation (PELV) Extreme Running Conditions MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 6
® 5000 Series Peak voltage on motor Switching on the input Motor thermal protection Vibration and Shock Air Humidity Aggressive environments Efficiency Interference, Power factor Parameters Miscellaneous Index MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 7: Safety

VLT 5000 Series Instruction Manual Software version: 3.9x This Instruction Manual can be used for all VLT 5000 Series adjustable frequency drives with software version 3.9x. The software version number can be seen from parameter 624. CE and C-tick labeling do not cover VLT 5001-5062, 525-600 V units.
Page 8: Safety Regulations

(linking of DC intermediate cir- cuit) and external 24 V DC have been instal- led. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is com- menced. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 9: Technical Data

160% for 1 min. Starting torque 180% for 0.5 sec. Acceleration torque 100% Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V, VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V 160% MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 10
Terminal nos. 53, 54 Voltage level 0 — ±10 V DC (scalable) Input resistance, R 10 k No. of programmable analog current inputs Terminal no. Current range 0/4 — ±20 mA (scalable) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 11
Reliable galvanic isolation: All digital and analog outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV. Control card, 24 V DC supply Terminal nos. 12, 13 Max. load (short-circuit protection) 200 mA MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 12
15 W — 50 W (50 W for start-up, 20 msec.) Min. pre-fuse 6 Amp Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 13
Max. 45°C (24-hour average max. 40°C) Ambient temperature Chassis, NEMA 1(normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature NEMA 12 (high overload torque 160%) Max. 40°C (24-hour average max. 35°C) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 14
EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4 EMC standards applied, Immunity EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12 VLT 5001-5062, 525 — 600 V do not comply with EMC or Low Voltage Directives. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 15
® 5000 Series VLT 5000 Series protection: • Electronic motor thermal protection against overload. • Temperature monitoring of heat-sink ensures that the drive cuts out if the temperature reaches 90°C for Chassis and Nema 1. For NEMA 12 cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.
Page 16: Electrical Data

IP54 IP54 IP54 IP54 IP54 IP54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 17
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 18
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection stud: M8 Brake: M6. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 19
IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 20
IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 21
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 22
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 23
5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. used. 6. Brake and load sharing: 95 mm / AWG 3/0 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 24
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 25
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply, motor and load sharing: M10 (compression lug), 2xM8 (box lug), M8 (brake) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 26
Enclosure IP 20/Nema 1 1. For type of fuses, see section Fuses. 2. American Wire Gauge. 3. Measured using 100 ft [30 m] shielded motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 27
Enclosure IP 20/Nema 1 1. For type of fuses, see section Fuses. 2. American Wire Gauge. 3. Measured using 100 ft [30 m] shielded motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 28
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 29
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 30
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Connection stud 1 x M8/2 x M8. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 31
5. Connection stud 1 x M8/2 x M8. 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 176F1147 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1192 must be used.
Page 32
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Connection stud 1 x M8/2 x M8. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 33
5. Connection stud 1 x M8/2 x M8. 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 176F1147 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1192 must be used.
Page 34
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 35
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 36: Fuses

No. SRPK800 A 300 5152 rating plug No. SRPK800 A 400 5202 rating plug No. SRPK800 A 400 5252 rating plug No. SRPK800 A 500 5302 rating plug No. SRPK800 A 600 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 37
Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A (symmetrical), 500/600 V maximum. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 38
Mounting angle for flatpack resistor 200 W 175U0009 See Instruction MI.50.BX.YY for further information. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 39
1. Order 2 pcs. Connect in parallel. 2. Resistors selected for 300 second cycle. 3. Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552. See Instruction MI.90.FX.YY for further information. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 40
Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information. For 525-600 V and 525-690 V please contact Danfoss. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 41
5150 21.77 5200 27.21 5250 1) No Danfoss part number. Resistors must be ordered from another See instruction MI.90.FX.YY for further information. vendor according to specifications. 2) Tolerance +/- 5% 3) 10% Duty Cycle, 120 second period 4) 40% Duty Cycle, 120 second period 5) 10% Duty Cycle, 300 second period MG.51.C5.22 — VLT…
Page 42
Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application.
Page 43
Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 500 V and assuming typical motor load. VLT 5000 series is based on a 160 % torque application. The pre- calculated filter current may be varying from the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.
Page 44: Dimensions

5202 — 5352 525 — 690 V 1588 1535 5402 — 5602 525 — 690 V 2000 ab: Minimum space above enclosure’ be: Minimum space below enclosure 1) With disconnect, add 44 mm. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 45
® 5000 Series Mechanical dimensions, cont. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 46
® 5000 Series Mechanical dimensions (cont.) Type H, IP 20, IP 54 Type I, IP 00 Type J, IP 00, IP 21, IP 54 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 47: Installation

Installation of VLT 5001-5602 All frequency converters must be installed in a way that ensures proper cooling. Cooling All Bookstyle and Compact units require a minimum space above and below the enclosure. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 48
IP 54 filter mats must be changed when they are dirty. VLT 5042-5352, 525-690 V VLT 5352-5552, 380-500 V IP 00 above and below enclosure IP 21/IP 54 only above enclosure VLT 5402-5602, 525-690 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 49
Nema 1 / IP 54 The IP 00 unit is designed for installation in a cabinet (Nema12) must be fulfilled. when installed according to the instructions in the VLT MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 50
Using VLT 5006-5022, 525-600 V: wait at least 15 minutes. Once the protective cover has been removed, the ac- tual EMC-correct installation can start. See drawings in the section, EMC correct installation. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 51
VLT 5001-5011 380-500 V Compact IP 54 Compact IP 20/Nema 1 VLT 5001-5006 200-240 V VLT 5008-5027 200-240 V VLT 5001-5011 380-500 V VLT 5016-5062 380-500 V VLT 5001-5011 525-600 V VLT 5016-5062 525-600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 52
® 5000 Series Compact IP 54 Compact IP 00/NEMA 1 (IP 20) VLT 5008-5027 200-240 V VLT 5032-5052 200-240 V VLT 5016-5062 380-500 V Compact IP 54 VLT 5032-5052 200-240 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 53
NOTE: The RFI switch has no function in the 525-690 V drives Compact IP 54 Compact IP 00 without disconnect and fuse VLT 5072-5102 380-500 V VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 54
Compact IP 00 without disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V Note: The RFI switch has no function in the 525-690 V drives MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 55
VLT 5352-5552 380-500 V, VLT 5402-5602, 525-690 V Note: The RFI switch has no function in the 525-690 V drives. Position of earth terminals, IP 00 Position of earth terminals, IP 21/ IP 54 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 56
VLT 5001-5011 380-500 V VLT 5001-5011 525-600 V Compact IP 00/NEMA 1 Compact IP 54 VLT 5008-5027 200-240 V VLT 5008-5027 200-240 V VLT 5016-5102 380-500 V VLT 5016-5062 380-500 V VLT 5016-5062 525-600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 57
® 5000 Series Compact IP 00/NEMA 1 (IP20) Compact IP 54 VLT 5032-5052 200-240 V VLT 5032-5052 200-240 V Compact IP 54 VLT 5072-5102 380-500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 58
VLT 5125-5250 380-500 V VLT 5125-5250 380-500 V VLT 5150-5250 550-600 V Compact IP 54 Compact IP 00/Nema 1 (IP 20) VLT 5125-5250 380-500 V VLT 5125-5250 380-500 V VLT 5150-5250 550-600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 59
VLT 5300 — 5500 380 — 500 V Compact IP 00/Nema 1 (IP 20)/IP 54 with disconnector and mains fuses VLT 5300 — 5500 380 — 500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 60
3) IP 54 with RFI — Line terminals 6 Nm, Screw: M6 — 5 mm Allen wrench 4) Load sharing and brake terminals: 9,5 Nm; Bolt M8 5) Brake terminals: 9,5 Nm; Bolt M8. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 61: Electrical Installation — Mains Supply

128 has been set for ETR Trip and parameter 105 has been programmed to NOTE the rated motor current (see motor nameplate). Open RFI switch is only allowed at factory set switching frequencies. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 62
VLT 5027 — 5032 525 — 600 V Compact IP 20/NEMA 1 VLT 5001 — 5006 200 — 240 V VLT 5001 — 5011 380 — 500 V VLT 5001 — 5011 525 — 600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 63
VLT 5001 — 5006 200 — 240 V Compact IP 54 VLT 5001 — 5011 380 — 500 V VLT 5016 — 5027 200 — 240 V VLT 5032 — 5062 380 — 500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 64
® 5000 Series Compact IP 54 VLT 5072 — 5102 380 — 500 V All enclosure types VLT 5122-5552 380 — 500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 65: Installation Of Motor Cables

Connection of motor All types of 3-phased asynchronous standard motors can be used with the VLT 5000 Series. Adjustable frequency drives are able to control several motors connected in parallel. If the motors are to have different rpm values, the motors must have different rated rpm values.
Page 66: Electrical Installation — Brake Cable

(type PELV) on the control terminals of the ad- justable frequency drive. Electrical installation — load sharing (Only extended with type code EB, EX, DE, DX). Function 88, 89 Load sharing MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 67: Electrical Installation — Brake Resistor Temperature Switch

380-500 V and VLT 5008-5027, 200-240 V AC. If the drive is supplied by the DC bus (loadsharing), the in- ternal fans are not supplied with AC power. In this case they must be supplied with an external AC supply. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 68: Installation Of Control Cables

RS 485 interface, serial communi- cation. Where the VLT frequency 68, 69 converter is connected to a bus, switches 2 and 3 (switches 1- 4) must be closed on the first and the MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 69
® 5000 Series last VLT frequency converter. On the remaining VLT frequency con- verters, switches 2 and 3 must be open. The factory setting is closed (position “ON”). MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 70
55 and adjust minimum and maximum values in pa- 4-20 mA 2-10 V rameters 309, and 310 or 54 and 55 and adjust minimum and maximum values in parameters 312 and 313. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 71: Connection Examples

[29] [29] [29] [29] [29] 1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been selected to be active. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 72
Parameter 305 = Freeze reference [7]. Parameter 300 = Stop inverted [2] Pulse start using terminal 18. Parameter 302 = Pulse start [2] Jog by means of terminal 29. Parameter 305 = Jog [5] MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 73
Parameter 309 = Terminal 53, min. scaling Parameter 310 = Terminal 53, max. scaling Parameter 314 = Reference [1] Parameter 315 = Terminal 60, min. scaling Parameter 316 = Terminal 60, max. scaling MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 74: Operation Of The Vlt

— LCP (Local Control Panel), which makes up a complete interface for operation and mon- itoring of the VLT 5000 Series. The control panel is detachable and can — as an alter- native — be installed up to 3 meters away from the adjustable frequency drive, e.g.
Page 75: Control Panel — Leds

If the keys for local control have been se- lected as active, they will remain active both when the frequency has been set for Local Control and for Remote Control via parameter 002, although with the excep- MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 76
2 bles in line 1 bles in line 1 The table below gives the units linked to the variables in the first and second line of the display. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 77
• Read-out state II: Parameter Setup The VLT 5000 Series can be used for practically all Switching between read-out states I and II is effected assignments, which is why the number of parameters by pressing the [DISPLAY / STATUS] key.
Page 78: Quick Setup

The Menu mode is started by pressing the [MENU] changing the selected parameter, following which the key, which produces the following read-out on the dis- underlining in line 4 will flash on the display. play: MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 79
If the chosen parameter represents a numeric data [CHANGE DATA] key. Using the [+] and [-] keys the value, a digit is first selected by means of the [<>] keys. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 80: Manual Initialization

Release the keys • The adjustable frequency drive has now been programmed for the factory setting. This parameter initializes all except: 600-605 Operating data NOTE Settings for serial communication and fault logs are reset. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 81
001 LANGUAGE ENGLISH ▲ ▲ DATA CHANGE MODE DATA CHANGE MODE QUICK MENU 1 OF 13 FREQUENCY 50.0 HZ 50.0 HZ 001 LANGUAGE 001 LANGUAGE ENGLISH ENGLISH Choice of data value 175ZA446.11 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 82: Programming

The set value is saved in the case of a voltage drop- out, see parameter 019. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 83
Copy to Setup all from # (COPY TO ALL) # = the Setup selected in parameter 005 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 84
102-106 must be programmed after copying. Analog input 53 [V] (ANALOG INPUT 53 [V]) [17] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 85
(without resonance dampening) multiplied by a factor (scaling) set in parameter 008. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 86
Shift between local and The reading can be switched off. remote control. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 87
This key is used when parameter 002 has been set for Remote control [0] or Local [1]. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 88
Warning readout line (WARNING READOUT) Value: Warning in line 1/2 Warning in line 3/4 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 89
In programming mode (Menu or Quick menu) the warning will appear in line 1/2 to avoid disturbance of the programming. Description of choice: Select the readout line. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 90: Load And Motor

This is done without a feedback signal, since VLT 5000 ac- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 91
18.5 kW (18.50 KW) [1850] 22 kW (22.00 KW) [2200] 30 kW (30.00 KW) [3000] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 92
102-109 reference to the 87 Hz application. affects parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 93
The rated motor speed n is used i.a. for calculating the optimal slip compensation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 94
R and the stator tions are reset to 100%. reactance X = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 95
Too low setting may lead to a reduced torque on the motor shaft. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 96
Slip compensation is calculated automatically, i.e. on the basis of the rated motor speed n = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 97
Coasting in start delay time Value: (COAST/DELAY TIME) 5 — 50 ms 5 ms Start frequency/voltage clockwise. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 98
(0). The output voltage will corre- 0.0 — 10.0 Hz 0.0 Hz = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 99
Warning: 100% supply for too long may 0.0 (OFF) — 60.0 sec. 10.0 sec. damage the motor. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 100
The adjustable frequency drive is able to monitor the motor temperature in two different ways: = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 101
Minimum DC brake time (DC BRK MIN. TIME) Value: 0 — 10 sec. 0 sec. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 102
® 5000 Series Function: If a minimum DC brake time is necessary before a new start is possible, this parameter can be set. Description of choice: Select the desired time. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 103: References And Limits

VLT 5001-5027 200-240 V, VLT 5001-5102 380-500 V, VLT 5001-5062 525-600 V. For VLT = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 104
Special motor characteristics, activated in parameter 101, use the unit selected in parameter 100. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 105
Switching from ramp 1 to ramp 2 is effected via a signal on digital input terminal 16, 17, 29, 32 or 33. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 106
If Relative [1] is selected, one of the adjusted preset references (parameters 215-218) is added to the ex- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 107
Value: -100.00 % — +100.00 % 0.00% of the reference range/ex- ternal reference = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 108
See fig. below. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 109
When the motor frequency is below the limit program- med in this parameter, f , the display indicates FRE- QUENCY LOW. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 110
323 or 326). 1% of 100 Hz. Description of choice: Set the desired value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 111
If Disable is selected, no alarm is given if a motor phase is missing. The motor can be damaged/overheated if it runs on only two phases. It is therefore recommen- ded to keep the missing motor phase function ENA- BLED. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 112: Parameters — Inputs And Outputs

1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been selected to be active. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 113
It must be noted that when the frequency loop. converter is at the torque limit and has re- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 114
Logic ‘0’ leads to ramp 1, while logic ‘1’ leads to ramp ramp 2 (parameter 209) in the range 0 — f = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 115
Description of choice: Terminal 17, input See parameter 300. (DIGITAL INPUT 17) Value: See parameter 300. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 116
(TORQUE LIMIT CTRL) Thermistor (THERMISTOR INPUT) Relative reference (RELATIVE REFERENCE) Max. torque frequency (MAX. TORQUE FREQ.) = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 117
Terminal 53, min. scaling (AI 53 SCALE LOW) Value: 0.0 — 10.0 Volt 0.0 Volt = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 118
Value: Value: 0.0 — 10.0 Volt 0.0 — 20.0 mA 0.0 Volt 4 mA = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 119
317, the function selected in parameter 318 will be activated. Description of choice: Set the desired time. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 120
(EXT. MECH. BRAKE) [34] [34] [34] [34] Safety interlock (SAFETY INTERLOCK) [35] [35] [35] [35] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 121
223-226. receiving a supply signal and the frequency converter is ready for operation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 122
0-32000 p, a pulse output signal propor- tional to the output frequency in the range 0-100 Hz. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 123
0 — RPM at F 0-20 mA and 0 — RPM at F 4-20 mA and = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 124
100 — 65000 Hz at terminal 29 100 — 5000 Hz at terminal 17 5000 Hz = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 125
Torque control, speed feedback (pa- (to be programmed for Coasting stop, in- rameter 100). = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 126
In this parameter the function can be activated if the encoder signal is disconnected from terminal 32 or 33. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 127
Set the desired threshold level. i.e. 10 × 100 % 200 % = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 128: Special Functions

Select Overvoltage control [2] if the overvoltage control function is required in all cases — also if stop is pressed. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 129
The typical measuring accuracy of the power monitor- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 130
Automatic reset x 10 (AUTOMATIC X 10) [10] Controlled ramp-down and trip (CTRL. RAMP DOWN-TRIP) = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 131
(par. 512) selected and Profibus installed. 0 — 35 sec. Depends on type of unit = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 132
(4.5 kHz for 60°C AVM) lead to automatic derating of the maximum output of the ad- justable frequency drive. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 133
Set the value to be shown on the display when Maxi- mum feedback is obtained on the selected feedback gal/h [33] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 134
204 and 205 and for feedback in parameters 414 and 415. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 135
This enables obtaining a pure D-link at low frequencies and a constant D-link at higher frequencies. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 136
0.0 — U Factory setting of par. 103 VLT,MAX rameter 424. See drawing for parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 137
Set the frequency desired at the U4 voltage set in pa- rameter 429. See drawing for parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 138
Process control, closed loop . In addition, it is pos- sible to set a frequency that corresponds to the speed = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 139
= factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 140
Enable if the adjustable frequency drive is to be able to `catch’ and control a spinning motor. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 141
Please note, that this parameter only has influence on the encoder loss function. Description of choice: Set the required value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 142
(low tor- Warning (Warning) que ripple) under most mains conditions. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 143
Typical cases are where a line choke or a passive harmonic filter (e.g. filters AHF005/010) is mounted in the mains supply to the frequency converter to sup- press harmonics. Can also occur on mains with low short circuit ratio. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 144: Parameters — Serial Communication

PLC/PC. Parameter 501 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 145
Description of choice: See description under parameter 502. Select the desired control word profile. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 146
213), go to max. output frequency (parameter Freeze output (FREEZE OUTPUT) 202) or stop and activate a trip. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 147
(scaling) set in parameter 008. the unit resulting from the choice of configuration in = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 148
Motor temp., parameter 526: = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 149
Select the required control word protocol. CRC check will not be valid, the drive will ignore the = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 150
The resulting retransmissions of messages will slow communications on the network. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 151
The required text can be written via serial communi- cation or by means of the arrow keypads on the LCP. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 152: Parameters — Technical Functions And Diagnostics

Data-logging is active while the motor is running. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 153
Error code 0 — 44 Indication range: 0.0 — 999.9. Reset the fault log after manual initialisation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 154
Carry out various tests. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 155
Power section, parameter 622: The power section states the given power section be- Description of choice: ing used. VLT type , parameter 621: For example: Extended with brake. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 156
Communication option type, parameter 630: This gives the type of communication options fitted with the adjustable frequency drive. Communication option ordering number, parame- ter 631: This gives the ordering number for the communication option. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 157
This parameter allows a delay of the cut-in time of re- lays 6/7/8/9 (terminals 1-2). Description of choice: Enter the required value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 158
For description of choice please see parameter 319. Mains ON [50], has the same logical function as Run- ning [5]. Motor running [51], has the same logical function as Mechanical brake control [32] MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 159: Messages

If the motor runs unevenly, but no fault is given, this may be because the frequency converter has been wrongly set. Adjust the motor data settings. Contact Danfoss if the new setting does not make the motor run evenly. 2. Motor does not run Check if there is a backlight in the display.
Page 160: Display — Status Messages

304, and there is 0 V on The output frequency is lower than the value set in pa- terminal 27. rameter 225. This message is only shown when the motor is running. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 161
Remote control has been selected in parameter 002 RS485 serial port (select fieldbus in parameter 512). together with Freeze reference in parameter 300, 301, MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 162
Bus jog, remote controlled (REM/RUN BUS JOG2): Remote control has been selected in parameter 002 and Fieldbus has been selected in parameter 512. Bus Jog has been selected by the fieldbus or serial bus. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 163: Warnings And Alarms

Check parameters 104 and 106 (CHECK P.104 & P.106) Check parameters 103 and 105 (CHECK P.103 & P.105) Motor too big (Motor too big) Motor too small (Motor too small) Brake fault (BRAKE FAULT) Encoder loss (ENCODER FAULT) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 164: Warnings

WARNING 5 Voltage warning high (DC LINK VOLTAGE HIGH): The intermediate circuit voltage (DC) is higher than the overvoltage limit of the control SYSTEM. The frequen- cy converter is still active. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 165
Fault in the switch mode power supply (internal ± 15 V is that the motor is overloaded by more than 100% for supply). too long. Check that motor parameters 102-106 have Contact your Danfoss supplier. been set correctly. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 166
There is a fault on the power card EEPROM. The fre- NOTE quency converter will continue to function, but is likely AMA can only be carried out if there are to fail at the next power-up. Contact your Danfoss sup- no alarms during tuning. plier. WARNING 20…
Page 167
60°C. The fault could be the following: while there will be no warning in the display. — Ambient temperature too high — Too long motor cable MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 168
The motor used is probably too small for AMA to be carried out. The setting in parameter 102 may not match the motor. Check the motor and choose `Con- tinue’ or `Stop’. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 169
800000 Fieldbus communication fault 1000000 2000000 Mains failure 4000000 Motor too small 8000000 Motor too big 10000000 Check P. 103 and P. 105 20000000 Check P. 104 and P. 106 40000000 Encoder loss MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 170
800000 Motor phase U missing 1000000 Quick discharge not ok 2000000 Fieldbus communication fault 4000000 Mains failure 8000000 Inverter fault 10000000 Brake power fault 20000000 Encoder loss 40000000 Safety interlock 80000000 Reserved MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 171: Examples Of Use

Digital input, term. 19 Start reversing Digital input, term. 27 Quick-stop (inverse) All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 172: Pump

Setup 2 Maximum reference Preset reference 5 Preset reference 6 100% All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 173: Gantry Crane

Coasting stop inverse Terminal 42, output Torque limit and stop [27] All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 174: Torque Control, Speed Feedback

Terminal 33, encoder input B Encoder feedback, input B [24] Encoder feedback, pulses/rev. Set to encoder pulses per rev. Terminal 53, analog input Reference Terminal 54, analog input Relative reference Speed PID lowpass filter 10 msec. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 175: Vlt 5000 Controllers

This can be an ad- vantage if it is to be avoided that an unintended change of an external reference makes the sum of references move too far away from the optimum reference. As MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 176
433 Torque pro- portional gain and the integration time is set in param- eter 434 Torque integration time. However, both these have been set at the works and normally require no modification. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 177: Pid For Process Control

10 Volt (factory setting) Minimum reference -5°C Maximum reference 35°C Inverse control Inverse Min. frequency 10 Hz Max. frequency 50 Hz Proportional gain Application-dependent (e.g. 1.0) Integration time Application-dependent (e.g. 5 sec.) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 178: Pid For Speed Control

Terminal 53, max. scale 10 Volt (factory setting) Minimum reference 0 rpm Maximum reference 1500 rpm Min. speed 0 Hz Max. speed 75 Hz Proportional gain Application-dependent Integration time Application-dependent Differentiation time Application-dependent MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 179: Pid For Torque Controller (Open Loop)

0.02 sec (factory setting) Reference Reference (factory setting) Terminal 53, min. scale 0 volt (factory setting) Terminal 53, max. scale 10 volt (factory setting) Min. speed 0 Hz Max. speed 50 Hz MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 180: Ec/Emc

As system or installation. It must be noted that the re- an aid to the installer, Danfoss has prepared EMC in- sponsibility for the final EMC properties of the appli- stallation guidelines for the Power Drive System. The ance, system or installation rests with the installer.
Page 181
® 5000 Series standards and test levels stated for Power Drive Sys- tems are complied with, provided the right EMC-cor- rect instructions for installation have been followed, see electrical installation. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 182
50 MHz (airborne) will be generated especially by the control electronics. NOTE Please note, however, that when unscreened cables are used, some emis- sion requirements are not complied with, MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 183
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 184: Electrical Installation

See the • Avoid terminating the screen/armour with section EMC test results in the Design Guide for further twisted ends (pigtails). Such a termination in- details. creases the high frequency impedance of the MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 185
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 186
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 187: Electrical Installation, Selection Of Emc-Correct Cables

Twisted copper wire or armoured steel wire cable. Single-layer braided copper wire with varying percent- age screen coverage. This is the typical Danfoss reference cable. Double-layer braided copper wire. Twin layer of braided copper wire with a magnetic, screened/armoured intermediate layer.
Page 188: List Of Functions

Speed PID diff. gain limit Speed PID lowpass filter time Please be aware that the encoder loss function (pa- rameter 346) will be active when parameter 100 is set to Speed control, closed loop. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 189
Output frequency range/direction Output frequency low limit Output frequency high limit Reference/feedback range Minimum reference Only if [0] in par. 203 Maximum reference Minimum feedback Maximum feedback Torque proportional gain Torque integration time MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 190
432 + 431 F5 frequency/U5 voltage 430 + 429 F4 frequency/U4 voltage 428 + 427 F3 frequency/U3 voltage 426 + 425 F2 frequency/U2 voltage 424 + 423 F1 frequency/U1 voltage U0 voltage MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 191: Local And Remote Control

Choice of Setup, msb Quick-stop via digital terminal 27. Relay 01 DC braking via digital terminal 27. Relay 04 If parameter 002 is set to Remote control [0]: Key: Parameter: Data value: [STOP] [JOG] [RESET] MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 192: Control With Brake Function

The brake resistor used. circuit is not earth leakage protected. is the resistance recommended by Danfoss, i.e., one that guarantees the user that the adjustable fre- quency drive is able to brake at the highest braking…
Page 193: References — Single References

Preset references (par.215-218) quency (pulse) or binary via the serial port. Two ex- amples are given below of the way the single references are handled by VLT 5000 Series. Example 1: External reference signal = 1 V (min) — 5 V (max)
Page 194
Output frequency range/direction Both directions, 0-132 Hz — Catch-up/slow-down via digital input terminals 16,17, 29, 32 or The following can be used: — Freeze reference via digital input terminals 16,17, 29, 32 or 33. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 195: References — Multi-References

Via parameter 214 these can be combined in three different ways: Multi-ref. – Relative External/preset In the following, each reference type (sum, relative and external/preset) is shown: MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 196
® 5000 Series RELATIVE MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 197
® 5000 Series EXTERNAL/PRESET MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 198
® 5000 Series References MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 199: Automatic Motor Adaptation, Ama

If motors are coupled in parallel only use re- the following messages after the test: duced AMA if any. • When using synchronous motors it is only possible to make a reduced AMA. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 200
An internal fault has occurred in the frequency con- 18 from terminal 12. This alarm indicates that the AMA verter. Contact your Danfoss supplier. is OK and that the drive is correctly adapted to the mo- LIMIT VALUE FAULT [8] tor.
Page 201: Mechanical Brake Control

Switch U, This value indicates the frequency during V, W connections, if required. ramp-down at which the mechanical brake is to be closed again. This assumes that a stop signal has been given. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 202
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 203: Pid For Process Control

Reference type Terminal Parameters Pulse 17 or 29 301 or 305 Voltage 53 or 54 308, 309, 310 or 311, 312, 313 Current 314, 315, 316 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 204: Pid For Speed Control

15-50%. Only use parameter 442 for very fast-acting systems only (differentiation time). The typi- cal value is four times the set integration time. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 205: Quick Discharge

DC supply and if an external brake/ ferentiation time for slow changes and a suitably quick discharge resistor has been connected. gain for quick changes. This is done in parameter 420, Speed PID Differentiator gain limit. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 206
The digital input activates the quick discharge function, regardless of the intermediate circuit voltage level and Function no. 2 regardless of whether the motor is running. Mains failure and quick discharge are not active. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 207: Flying Start

MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 208
® 5000 Series 3. The frequency converter trips and Flying start is ac- tive. 4. The frequency converter momentarily releases the motor. Flying start is activated and catches the motor again. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 209: Normal/High Overload Torque Control,Open Loop

221 and 222. When VLT 5000 Series is at the current limit during motor operation or regenerative operation, the adjust- able frequency drive will try to get below the preset torque limits as quickly as possible without losing con- trol of the motor.
Page 210: Galvanic Isolation (Pelv)

DC currents (Din VDE 0664) are to be RFI filter used or not used. RCD fault current relays type B comply with these requirements accord- Motor grounded on site or not ing to the norm IEC 755-2. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 211
Suitable for protecting equipment with a di- rect current content (DC) in the fault current (3-phase rectifier) Suitable for power-up with short pulse-sha- ped charging current to earth Suitable for a high leakage current. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 212: Extreme Running Conditions

Switching on the output between the motor and the adjustable frequency drive is fully permitted. It is not Static overload possible to damage VLT 5000 Series in any way by When the adjustable frequency drive is overloaded switching on the output. However, fault messages may (the torque limit in parameter 221/222 has been appear.
Page 213
= DC link voltage x 1.9 PEAK 82 ft [25 m] 690 V 1.72 sec 1329 640 V/sec 1) With Danfoss dU/dt filter. (DC link voltage = Line voltage x 1.35). VLT 5402-5602 / 525-690 V Cable AC line Peak 0.5 ×…
Page 214
IP 54 / NEMA 12 units: 80 dB(A) VLT 5452-5552 / 380 — 500 V All enclosure types: 83 dB(A) VLT 5001-5011 / 525 — 600 V IP 20 / NEMA 1 units: 62 dB(A) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 215
= max. 113° F [45° C] At altitudes above 6,600 feet [2000 m], Derating of max. T versus altitude at please contact Danfoss Drives regarding 100% output current. PELV. Below an altitude of 3280 ft. [1000 m], no derating is necessary.
Page 216
10.0 VLT 5352-5552, 600 V VLT 5001-5011, 600 V VLT 5016-5027, 600 V 10.0 14.0 VLT 5032-5052, 600 V 10.0 VLT 5062, 600 V VLT 5042-5302, 690 V VLT 5352-5602, 690 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 217
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 218
IEC 68-2-36: Random vibration broad-band — medium reproducibility Air Humidity The adjustable frequency drive has been designed to meet the IEC 68-2-3 standard, EN 50178 pkt. 9.4.2.2/ DIN 40040, class E, at 40°C. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 219
NOTE Mounting adjustable frequency drives in aggressive environments will increase the risk of stoppages and furthermore consid- erably reduce the life of the drive. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 220
The efficiency declines a little when the switching fre- Efficiency of VLT 5000 Series ( quency is set to a value of above 4 kHz (3 kHz for VLT The load on the frequency converter has little effect on 5005) (parameter 411).
Page 221
® 5000 Series Efficiency of the system ( SYSTEM To calculate the system efficiency, the efficiency of VLT 5000 Series ( ) is multiplied by the efficiency of the motor ( MOTOR × SYSTEM MOTOR Based on the graph on this page, it is possible to cal- culate the efficiency of the system at different loads.
Page 222
The power factor indicates the extent to which the ad- justable frequency drive imposes a load on the line supply. The lower the power factor, the higher the I for the same kW performance. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 223
Unsigned 8 setups. Unsigned 16 Unsigned 32 Conversion index: Text string This number refers to a conversion figure to be used when writing or reading by means of an adjustable fre- quency drive. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 224
0.0-par. 202 Motor thermal protection No protection External motor fan Start frequency 0.0 Hz 0.0-10.0 Hz Initial voltage 0.0 V 0.0-par. 103 Minimum DC brake time 0 sec. 0 — 10 sec. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 225
0.0 — par. 200 Frequency bypass 2 0.0 Hz 0.0 — par. 200 Frequency bypass 3 0.0 Hz 0.0 — par. 200 Frequency bypass 4 0.0 Hz 0.0 — par. 200 Motor phase monitor Enable MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 226
000 — 500% 359 Terminal 45, Output minimum scaling 0 % 000 — 100% 360 Terminal 45, Output maximum scal- 100% 000 — 500% 361 Encoder loss threshold 300% 000 — 600 % MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 227
427 U 3 voltage parameter 103 0.0 — U VLT, MAX 428 F 3 frequency parameter 104 par. 426 — par. 429 U 4 voltage parameter 103 0.0 — U VLT, MAX MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 228
Depends on unit Depends on unit 453 Speed closed loop gear ratio 0.01-100 454 Dead time compensation 455 Frequency range monitor Enable 457 Phase loss function Trip 483 Dynamic DC Link compensation MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 229
Data readout: Warning word, 1 Data readout: Extended Status word Display text 1 Display text 2 Data readout: Motor RPM Data readout: Motor RPM x scaling Defined parameter Defined parameter Defined parameter MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 230
Nameplate: Software version no. Nameplate: LCP identification no. Nameplate: Database identification no. Nameplate: Power section identification no. Nameplate: Application option type Nameplate: Application option ordering no. Nameplate: Communication option type Nameplate: Communication option ordering no. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 231
708 Relay 8, OFF delay 0 sec 0.00-600 sec 709 Relay 9, function Fault 710 Relay 9, ON delay 0 sec 0.00-600 sec 711 Relay 9, OFF delay 0 sec 0.00-600 sec MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 232
A signal transmitted to input 53, 54 or 60. Can be volt- to start and stop the connected motor. age or current. Functions are divided into two groups, with the follow- ing priorities: MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 233
A signal transmitted to the digital inputs (terminal 17 or The control panel, which makes up a complete inter- 29). face for control and programming of VLT 5000 Series. The control panel is detachable and may, as an alter- binary ref.
Page 234
CT charac- teristics are not used for pumps and fans. MCM: Stands for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM • 0.5067 mm MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 235
Control card, digital/pulse and analog outputs Extended mechanical brake control Control card, pulse/encoder input External 24 V DC supply Control card, RS 485 serial communication External 24 V DC supply Control characteristics External motor fan MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 236
Preset references Process control, closed loop Process PID Language Programming of Torque limit and stop Language 001 Programming Setup Latched start proportional gain LCP copy Protocol LCP identification Pulse feedback Load sharing MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 237
Relay outputs: U/f characteristic Relay outputs: Unintended start Reset Reset Resistor brake Vibration and Shock Reversing VLT 5000 Series protection: Reversing VLT 5000 Series protection: RFI switch VLT ordering number Rise time Vlt output data (u, v, w): RS-485 VLT type…
Page 238
175R5271 MG51C522 *MG51C522* Rev. 2006-12-12…

Источник

Manuals
Brands
Danfoss Manuals
DC Drives
VLT 5000 Series
Instruction manual

Contents
Table of Contents
Bookmarks

Quick Links

sales@artisantg.com

artisantg.com

(217) 352-9330 |

Click HERE

Find the Danfoss VLT 5003 at our website:

Related Manuals for Danfoss VLT 5000 Series

Summary of Contents for Danfoss VLT 5000 Series

Page 1
(217) 352-9330 | Click HERE Find the Danfoss VLT 5003 at our website:…
Page 2
Instruction Manual ® 5000…
Page 4: Table Of Contents

Operation of the VLT Control panel (LCP) Control panel — display Control panel — LEDs Control panel — control keys Quick Setup Parameter selection Menu mode Manual initialization Programming Operation & Display MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 5
Mechanical brake control PID for process control PID for speed control Quick discharge Flying start Normal/high overload torque control,open loop Programming of Torque limit and stop Galvanic Isolation (PELV) Extreme Running Conditions MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 6
® 5000 Series Peak voltage on motor Switching on the input Motor thermal protection Vibration and Shock Air Humidity Aggressive environments Efficiency Interference, Power factor Parameters Miscellaneous Index MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 7: Safety

VLT 5000 Series Instruction Manual Software version: 3.9x This Instruction Manual can be used for all VLT 5000 Series adjustable frequency drives with software version 3.9x. The software version number can be seen from parameter 624. CE and C-tick labeling do not cover VLT 5001-5062, 525-600 V units.
Page 8: Safety Regulations

(linking of DC intermediate cir- cuit) and external 24 V DC have been instal- led. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is com- menced. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 9: Technical Data

160% for 1 min. Starting torque 180% for 0.5 sec. Acceleration torque 100% Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V, VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V 160% MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 10
Terminal nos. 53, 54 Voltage level 0 — ±10 V DC (scalable) Input resistance, R 10 k No. of programmable analog current inputs Terminal no. Current range 0/4 — ±20 mA (scalable) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 11
Reliable galvanic isolation: All digital and analog outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV. Control card, 24 V DC supply Terminal nos. 12, 13 Max. load (short-circuit protection) 200 mA MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 12
15 W — 50 W (50 W for start-up, 20 msec.) Min. pre-fuse 6 Amp Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 13
Max. 45°C (24-hour average max. 40°C) Ambient temperature Chassis, NEMA 1(normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature NEMA 12 (high overload torque 160%) Max. 40°C (24-hour average max. 35°C) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 14
EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4 EMC standards applied, Immunity EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12 VLT 5001-5062, 525 — 600 V do not comply with EMC or Low Voltage Directives. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 15
® 5000 Series VLT 5000 Series protection: • Electronic motor thermal protection against overload. • Temperature monitoring of heat-sink ensures that the drive cuts out if the temperature reaches 90°C for Chassis and Nema 1. For NEMA 12 cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.
Page 16: Electrical Data

IP54 IP54 IP54 IP54 IP54 IP54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 17
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 18
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection stud: M8 Brake: M6. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 19
IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 20
IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 21
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 22
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 23
5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. used. 6. Brake and load sharing: 95 mm / AWG 3/0 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 24
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 25
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply, motor and load sharing: M10 (compression lug), 2xM8 (box lug), M8 (brake) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 26
Enclosure IP 20/Nema 1 1. For type of fuses, see section Fuses. 2. American Wire Gauge. 3. Measured using 100 ft [30 m] shielded motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 27
Enclosure IP 20/Nema 1 1. For type of fuses, see section Fuses. 2. American Wire Gauge. 3. Measured using 100 ft [30 m] shielded motor cables at rated load and rated frequency. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 28
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 29
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminum cables with cross-section above 0.054 in [35 mm ] must be connected by use of an AI-Cu connector. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 30
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Connection stud 1 x M8/2 x M8. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 31
5. Connection stud 1 x M8/2 x M8. 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 176F1147 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1192 must be used.
Page 32
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Connection stud 1 x M8/2 x M8. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 33
5. Connection stud 1 x M8/2 x M8. 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 176F1147 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1192 must be used.
Page 34
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 35
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and load sharing: M8 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 36: Fuses

No. SRPK800 A 300 5152 rating plug No. SRPK800 A 400 5202 rating plug No. SRPK800 A 400 5252 rating plug No. SRPK800 A 500 5302 rating plug No. SRPK800 A 600 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 37
Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A (symmetrical), 500/600 V maximum. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 38
Mounting angle for flatpack resistor 200 W 175U0009 See Instruction MI.50.BX.YY for further information. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 39
1. Order 2 pcs. Connect in parallel. 2. Resistors selected for 300 second cycle. 3. Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552. See Instruction MI.90.FX.YY for further information. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 40
Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information. For 525-600 V and 525-690 V please contact Danfoss. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 41
5150 21.77 5200 27.21 5250 1) No Danfoss part number. Resistors must be ordered from another See instruction MI.90.FX.YY for further information. vendor according to specifications. 2) Tolerance +/- 5% 3) 10% Duty Cycle, 120 second period 4) 40% Duty Cycle, 120 second period 5) 10% Duty Cycle, 300 second period MG.51.C5.22 — VLT…
Page 42
Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application.
Page 43
Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 500 V and assuming typical motor load. VLT 5000 series is based on a 160 % torque application. The pre- calculated filter current may be varying from the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.
Page 44: Dimensions

5202 — 5352 525 — 690 V 1588 1535 5402 — 5602 525 — 690 V 2000 ab: Minimum space above enclosure’ be: Minimum space below enclosure 1) With disconnect, add 44 mm. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 45
® 5000 Series Mechanical dimensions, cont. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 46
® 5000 Series Mechanical dimensions (cont.) Type H, IP 20, IP 54 Type I, IP 00 Type J, IP 00, IP 21, IP 54 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 47: Installation

Installation of VLT 5001-5602 All frequency converters must be installed in a way that ensures proper cooling. Cooling All Bookstyle and Compact units require a minimum space above and below the enclosure. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 48
IP 54 filter mats must be changed when they are dirty. VLT 5042-5352, 525-690 V VLT 5352-5552, 380-500 V IP 00 above and below enclosure IP 21/IP 54 only above enclosure VLT 5402-5602, 525-690 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 49
Nema 1 / IP 54 The IP 00 unit is designed for installation in a cabinet (Nema12) must be fulfilled. when installed according to the instructions in the VLT MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 50
Using VLT 5006-5022, 525-600 V: wait at least 15 minutes. Once the protective cover has been removed, the ac- tual EMC-correct installation can start. See drawings in the section, EMC correct installation. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 51
VLT 5001-5011 380-500 V Compact IP 54 Compact IP 20/Nema 1 VLT 5001-5006 200-240 V VLT 5008-5027 200-240 V VLT 5001-5011 380-500 V VLT 5016-5062 380-500 V VLT 5001-5011 525-600 V VLT 5016-5062 525-600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 52
® 5000 Series Compact IP 54 Compact IP 00/NEMA 1 (IP 20) VLT 5008-5027 200-240 V VLT 5032-5052 200-240 V VLT 5016-5062 380-500 V Compact IP 54 VLT 5032-5052 200-240 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 53
NOTE: The RFI switch has no function in the 525-690 V drives Compact IP 54 Compact IP 00 without disconnect and fuse VLT 5072-5102 380-500 V VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 54
Compact IP 00 without disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V Note: The RFI switch has no function in the 525-690 V drives MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 55
VLT 5352-5552 380-500 V, VLT 5402-5602, 525-690 V Note: The RFI switch has no function in the 525-690 V drives. Position of earth terminals, IP 00 Position of earth terminals, IP 21/ IP 54 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 56
VLT 5001-5011 380-500 V VLT 5001-5011 525-600 V Compact IP 00/NEMA 1 Compact IP 54 VLT 5008-5027 200-240 V VLT 5008-5027 200-240 V VLT 5016-5102 380-500 V VLT 5016-5062 380-500 V VLT 5016-5062 525-600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 57
® 5000 Series Compact IP 00/NEMA 1 (IP20) Compact IP 54 VLT 5032-5052 200-240 V VLT 5032-5052 200-240 V Compact IP 54 VLT 5072-5102 380-500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 58
VLT 5125-5250 380-500 V VLT 5125-5250 380-500 V VLT 5150-5250 550-600 V Compact IP 54 Compact IP 00/Nema 1 (IP 20) VLT 5125-5250 380-500 V VLT 5125-5250 380-500 V VLT 5150-5250 550-600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 59
VLT 5300 — 5500 380 — 500 V Compact IP 00/Nema 1 (IP 20)/IP 54 with disconnector and mains fuses VLT 5300 — 5500 380 — 500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 60
3) IP 54 with RFI — Line terminals 6 Nm, Screw: M6 — 5 mm Allen wrench 4) Load sharing and brake terminals: 9,5 Nm; Bolt M8 5) Brake terminals: 9,5 Nm; Bolt M8. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 61: Electrical Installation — Mains Supply

128 has been set for ETR Trip and parameter 105 has been programmed to NOTE the rated motor current (see motor nameplate). Open RFI switch is only allowed at factory set switching frequencies. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 62
VLT 5027 — 5032 525 — 600 V Compact IP 20/NEMA 1 VLT 5001 — 5006 200 — 240 V VLT 5001 — 5011 380 — 500 V VLT 5001 — 5011 525 — 600 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 63
VLT 5001 — 5006 200 — 240 V Compact IP 54 VLT 5001 — 5011 380 — 500 V VLT 5016 — 5027 200 — 240 V VLT 5032 — 5062 380 — 500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 64
® 5000 Series Compact IP 54 VLT 5072 — 5102 380 — 500 V All enclosure types VLT 5122-5552 380 — 500 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 65: Installation Of Motor Cables

Connection of motor All types of 3-phased asynchronous standard motors can be used with the VLT 5000 Series. Adjustable frequency drives are able to control several motors connected in parallel. If the motors are to have different rpm values, the motors must have different rated rpm values.
Page 66: Electrical Installation — Brake Cable

(type PELV) on the control terminals of the ad- justable frequency drive. Electrical installation — load sharing (Only extended with type code EB, EX, DE, DX). Function 88, 89 Load sharing MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 67: Electrical Installation — Brake Resistor Temperature Switch

380-500 V and VLT 5008-5027, 200-240 V AC. If the drive is supplied by the DC bus (loadsharing), the in- ternal fans are not supplied with AC power. In this case they must be supplied with an external AC supply. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 68: Installation Of Control Cables

RS 485 interface, serial communi- cation. Where the VLT frequency 68, 69 converter is connected to a bus, switches 2 and 3 (switches 1- 4) must be closed on the first and the MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 69
® 5000 Series last VLT frequency converter. On the remaining VLT frequency con- verters, switches 2 and 3 must be open. The factory setting is closed (position “ON”). MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 70
55 and adjust minimum and maximum values in pa- 4-20 mA 2-10 V rameters 309, and 310 or 54 and 55 and adjust minimum and maximum values in parameters 312 and 313. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 71: Connection Examples

[29] [29] [29] [29] [29] 1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been selected to be active. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 72
Parameter 305 = Freeze reference [7]. Parameter 300 = Stop inverted [2] Pulse start using terminal 18. Parameter 302 = Pulse start [2] Jog by means of terminal 29. Parameter 305 = Jog [5] MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 73
Parameter 309 = Terminal 53, min. scaling Parameter 310 = Terminal 53, max. scaling Parameter 314 = Reference [1] Parameter 315 = Terminal 60, min. scaling Parameter 316 = Terminal 60, max. scaling MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 74: Operation Of The Vlt

— LCP (Local Control Panel), which makes up a complete interface for operation and mon- itoring of the VLT 5000 Series. The control panel is detachable and can — as an alter- native — be installed up to 3 meters away from the adjustable frequency drive, e.g.
Page 75: Control Panel — Leds

If the keys for local control have been se- lected as active, they will remain active both when the frequency has been set for Local Control and for Remote Control via parameter 002, although with the excep- MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 76
2 bles in line 1 bles in line 1 The table below gives the units linked to the variables in the first and second line of the display. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 77
• Read-out state II: Parameter Setup The VLT 5000 Series can be used for practically all Switching between read-out states I and II is effected assignments, which is why the number of parameters by pressing the [DISPLAY / STATUS] key.
Page 78: Quick Setup

The Menu mode is started by pressing the [MENU] changing the selected parameter, following which the key, which produces the following read-out on the dis- underlining in line 4 will flash on the display. play: MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 79
If the chosen parameter represents a numeric data [CHANGE DATA] key. Using the [+] and [-] keys the value, a digit is first selected by means of the [<>] keys. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 80: Manual Initialization

Release the keys • The adjustable frequency drive has now been programmed for the factory setting. This parameter initializes all except: 600-605 Operating data NOTE Settings for serial communication and fault logs are reset. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 81
001 LANGUAGE ENGLISH ▲ ▲ DATA CHANGE MODE DATA CHANGE MODE QUICK MENU 1 OF 13 FREQUENCY 50.0 HZ 50.0 HZ 001 LANGUAGE 001 LANGUAGE ENGLISH ENGLISH Choice of data value 175ZA446.11 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 82: Programming

The set value is saved in the case of a voltage drop- out, see parameter 019. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 83
Copy to Setup all from # (COPY TO ALL) # = the Setup selected in parameter 005 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 84
102-106 must be programmed after copying. Analog input 53 [V] (ANALOG INPUT 53 [V]) [17] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 85
(without resonance dampening) multiplied by a factor (scaling) set in parameter 008. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 86
Shift between local and The reading can be switched off. remote control. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 87
This key is used when parameter 002 has been set for Remote control [0] or Local [1]. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 88
Warning readout line (WARNING READOUT) Value: Warning in line 1/2 Warning in line 3/4 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 89
In programming mode (Menu or Quick menu) the warning will appear in line 1/2 to avoid disturbance of the programming. Description of choice: Select the readout line. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 90: Load And Motor

This is done without a feedback signal, since VLT 5000 ac- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 91
18.5 kW (18.50 KW) [1850] 22 kW (22.00 KW) [2200] 30 kW (30.00 KW) [3000] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 92
102-109 reference to the 87 Hz application. affects parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 93
The rated motor speed n is used i.a. for calculating the optimal slip compensation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 94
R and the stator tions are reset to 100%. reactance X = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 95
Too low setting may lead to a reduced torque on the motor shaft. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 96
Slip compensation is calculated automatically, i.e. on the basis of the rated motor speed n = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 97
Coasting in start delay time Value: (COAST/DELAY TIME) 5 — 50 ms 5 ms Start frequency/voltage clockwise. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 98
(0). The output voltage will corre- 0.0 — 10.0 Hz 0.0 Hz = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 99
Warning: 100% supply for too long may 0.0 (OFF) — 60.0 sec. 10.0 sec. damage the motor. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 100
The adjustable frequency drive is able to monitor the motor temperature in two different ways: = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 101
Minimum DC brake time (DC BRK MIN. TIME) Value: 0 — 10 sec. 0 sec. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 102
® 5000 Series Function: If a minimum DC brake time is necessary before a new start is possible, this parameter can be set. Description of choice: Select the desired time. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 103: References And Limits

VLT 5001-5027 200-240 V, VLT 5001-5102 380-500 V, VLT 5001-5062 525-600 V. For VLT = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 104
Special motor characteristics, activated in parameter 101, use the unit selected in parameter 100. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 105
Switching from ramp 1 to ramp 2 is effected via a signal on digital input terminal 16, 17, 29, 32 or 33. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 106
If Relative [1] is selected, one of the adjusted preset references (parameters 215-218) is added to the ex- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 107
Value: -100.00 % — +100.00 % 0.00% of the reference range/ex- ternal reference = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 108
See fig. below. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 109
When the motor frequency is below the limit program- med in this parameter, f , the display indicates FRE- QUENCY LOW. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 110
323 or 326). 1% of 100 Hz. Description of choice: Set the desired value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 111
If Disable is selected, no alarm is given if a motor phase is missing. The motor can be damaged/overheated if it runs on only two phases. It is therefore recommen- ded to keep the missing motor phase function ENA- BLED. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 112: Parameters — Inputs And Outputs

1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been selected to be active. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 113
It must be noted that when the frequency loop. converter is at the torque limit and has re- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 114
Logic ‘0’ leads to ramp 1, while logic ‘1’ leads to ramp ramp 2 (parameter 209) in the range 0 — f = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 115
Description of choice: Terminal 17, input See parameter 300. (DIGITAL INPUT 17) Value: See parameter 300. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 116
(TORQUE LIMIT CTRL) Thermistor (THERMISTOR INPUT) Relative reference (RELATIVE REFERENCE) Max. torque frequency (MAX. TORQUE FREQ.) = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 117
Terminal 53, min. scaling (AI 53 SCALE LOW) Value: 0.0 — 10.0 Volt 0.0 Volt = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 118
Value: Value: 0.0 — 10.0 Volt 0.0 — 20.0 mA 0.0 Volt 4 mA = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 119
317, the function selected in parameter 318 will be activated. Description of choice: Set the desired time. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 120
(EXT. MECH. BRAKE) [34] [34] [34] [34] Safety interlock (SAFETY INTERLOCK) [35] [35] [35] [35] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 121
223-226. receiving a supply signal and the frequency converter is ready for operation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 122
0-32000 p, a pulse output signal propor- tional to the output frequency in the range 0-100 Hz. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 123
0 — RPM at F 0-20 mA and 0 — RPM at F 4-20 mA and = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 124
100 — 65000 Hz at terminal 29 100 — 5000 Hz at terminal 17 5000 Hz = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 125
Torque control, speed feedback (pa- (to be programmed for Coasting stop, in- rameter 100). = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 126
In this parameter the function can be activated if the encoder signal is disconnected from terminal 32 or 33. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 127
Set the desired threshold level. i.e. 10 × 100 % 200 % = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 128: Special Functions

Select Overvoltage control [2] if the overvoltage control function is required in all cases — also if stop is pressed. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 129
The typical measuring accuracy of the power monitor- = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 130
Automatic reset x 10 (AUTOMATIC X 10) [10] Controlled ramp-down and trip (CTRL. RAMP DOWN-TRIP) = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 131
(par. 512) selected and Profibus installed. 0 — 35 sec. Depends on type of unit = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 132
(4.5 kHz for 60°C AVM) lead to automatic derating of the maximum output of the ad- justable frequency drive. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 133
Set the value to be shown on the display when Maxi- mum feedback is obtained on the selected feedback gal/h [33] = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 134
204 and 205 and for feedback in parameters 414 and 415. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 135
This enables obtaining a pure D-link at low frequencies and a constant D-link at higher frequencies. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 136
0.0 — U Factory setting of par. 103 VLT,MAX rameter 424. See drawing for parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 137
Set the frequency desired at the U4 voltage set in pa- rameter 429. See drawing for parameter 422. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 138
Process control, closed loop . In addition, it is pos- sible to set a frequency that corresponds to the speed = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 139
= factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 140
Enable if the adjustable frequency drive is to be able to `catch’ and control a spinning motor. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 141
Please note, that this parameter only has influence on the encoder loss function. Description of choice: Set the required value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 142
(low tor- Warning (Warning) que ripple) under most mains conditions. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 143
Typical cases are where a line choke or a passive harmonic filter (e.g. filters AHF005/010) is mounted in the mains supply to the frequency converter to sup- press harmonics. Can also occur on mains with low short circuit ratio. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 144: Parameters — Serial Communication

PLC/PC. Parameter 501 = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 145
Description of choice: See description under parameter 502. Select the desired control word profile. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 146
213), go to max. output frequency (parameter Freeze output (FREEZE OUTPUT) 202) or stop and activate a trip. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 147
(scaling) set in parameter 008. the unit resulting from the choice of configuration in = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 148
Motor temp., parameter 526: = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 149
Select the required control word protocol. CRC check will not be valid, the drive will ignore the = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 150
The resulting retransmissions of messages will slow communications on the network. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 151
The required text can be written via serial communi- cation or by means of the arrow keypads on the LCP. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 152: Parameters — Technical Functions And Diagnostics

Data-logging is active while the motor is running. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 153
Error code 0 — 44 Indication range: 0.0 — 999.9. Reset the fault log after manual initialisation. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 154
Carry out various tests. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 155
Power section, parameter 622: The power section states the given power section be- Description of choice: ing used. VLT type , parameter 621: For example: Extended with brake. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 156
Communication option type, parameter 630: This gives the type of communication options fitted with the adjustable frequency drive. Communication option ordering number, parame- ter 631: This gives the ordering number for the communication option. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 157
This parameter allows a delay of the cut-in time of re- lays 6/7/8/9 (terminals 1-2). Description of choice: Enter the required value. = factory setting, () = display text, [] = value for use in communication via serial communication port MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 158
For description of choice please see parameter 319. Mains ON [50], has the same logical function as Run- ning [5]. Motor running [51], has the same logical function as Mechanical brake control [32] MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 159: Messages

If the motor runs unevenly, but no fault is given, this may be because the frequency converter has been wrongly set. Adjust the motor data settings. Contact Danfoss if the new setting does not make the motor run evenly. 2. Motor does not run Check if there is a backlight in the display.
Page 160: Display — Status Messages

304, and there is 0 V on The output frequency is lower than the value set in pa- terminal 27. rameter 225. This message is only shown when the motor is running. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 161
Remote control has been selected in parameter 002 RS485 serial port (select fieldbus in parameter 512). together with Freeze reference in parameter 300, 301, MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 162
Bus jog, remote controlled (REM/RUN BUS JOG2): Remote control has been selected in parameter 002 and Fieldbus has been selected in parameter 512. Bus Jog has been selected by the fieldbus or serial bus. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 163: Warnings And Alarms

Check parameters 104 and 106 (CHECK P.104 & P.106) Check parameters 103 and 105 (CHECK P.103 & P.105) Motor too big (Motor too big) Motor too small (Motor too small) Brake fault (BRAKE FAULT) Encoder loss (ENCODER FAULT) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 164: Warnings

WARNING 5 Voltage warning high (DC LINK VOLTAGE HIGH): The intermediate circuit voltage (DC) is higher than the overvoltage limit of the control SYSTEM. The frequen- cy converter is still active. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 165
Fault in the switch mode power supply (internal ± 15 V is that the motor is overloaded by more than 100% for supply). too long. Check that motor parameters 102-106 have Contact your Danfoss supplier. been set correctly. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 166
There is a fault on the power card EEPROM. The fre- NOTE quency converter will continue to function, but is likely AMA can only be carried out if there are to fail at the next power-up. Contact your Danfoss sup- no alarms during tuning. plier. WARNING 20…
Page 167
60°C. The fault could be the following: while there will be no warning in the display. — Ambient temperature too high — Too long motor cable MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 168
The motor used is probably too small for AMA to be carried out. The setting in parameter 102 may not match the motor. Check the motor and choose `Con- tinue’ or `Stop’. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 169
800000 Fieldbus communication fault 1000000 2000000 Mains failure 4000000 Motor too small 8000000 Motor too big 10000000 Check P. 103 and P. 105 20000000 Check P. 104 and P. 106 40000000 Encoder loss MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 170
800000 Motor phase U missing 1000000 Quick discharge not ok 2000000 Fieldbus communication fault 4000000 Mains failure 8000000 Inverter fault 10000000 Brake power fault 20000000 Encoder loss 40000000 Safety interlock 80000000 Reserved MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 171: Examples Of Use

Digital input, term. 19 Start reversing Digital input, term. 27 Quick-stop (inverse) All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 172: Pump

Setup 2 Maximum reference Preset reference 5 Preset reference 6 100% All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 173: Gantry Crane

Coasting stop inverse Terminal 42, output Torque limit and stop [27] All other settings are based on factory settings. How- ever, motor data (nameplate data) must always be entered in parameters 102-106. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 174: Torque Control, Speed Feedback

Terminal 33, encoder input B Encoder feedback, input B [24] Encoder feedback, pulses/rev. Set to encoder pulses per rev. Terminal 53, analog input Reference Terminal 54, analog input Relative reference Speed PID lowpass filter 10 msec. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 175: Vlt 5000 Controllers

This can be an ad- vantage if it is to be avoided that an unintended change of an external reference makes the sum of references move too far away from the optimum reference. As MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 176
433 Torque pro- portional gain and the integration time is set in param- eter 434 Torque integration time. However, both these have been set at the works and normally require no modification. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 177: Pid For Process Control

10 Volt (factory setting) Minimum reference -5°C Maximum reference 35°C Inverse control Inverse Min. frequency 10 Hz Max. frequency 50 Hz Proportional gain Application-dependent (e.g. 1.0) Integration time Application-dependent (e.g. 5 sec.) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 178: Pid For Speed Control

Terminal 53, max. scale 10 Volt (factory setting) Minimum reference 0 rpm Maximum reference 1500 rpm Min. speed 0 Hz Max. speed 75 Hz Proportional gain Application-dependent Integration time Application-dependent Differentiation time Application-dependent MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 179: Pid For Torque Controller (Open Loop)

0.02 sec (factory setting) Reference Reference (factory setting) Terminal 53, min. scale 0 volt (factory setting) Terminal 53, max. scale 10 volt (factory setting) Min. speed 0 Hz Max. speed 50 Hz MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 180: Ec/Emc

As system or installation. It must be noted that the re- an aid to the installer, Danfoss has prepared EMC in- sponsibility for the final EMC properties of the appli- stallation guidelines for the Power Drive System. The ance, system or installation rests with the installer.
Page 181
® 5000 Series standards and test levels stated for Power Drive Sys- tems are complied with, provided the right EMC-cor- rect instructions for installation have been followed, see electrical installation. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 182
50 MHz (airborne) will be generated especially by the control electronics. NOTE Please note, however, that when unscreened cables are used, some emis- sion requirements are not complied with, MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 183
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 184: Electrical Installation

See the • Avoid terminating the screen/armour with section EMC test results in the Design Guide for further twisted ends (pigtails). Such a termination in- details. creases the high frequency impedance of the MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 185
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 186
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 187: Electrical Installation, Selection Of Emc-Correct Cables

Twisted copper wire or armoured steel wire cable. Single-layer braided copper wire with varying percent- age screen coverage. This is the typical Danfoss reference cable. Double-layer braided copper wire. Twin layer of braided copper wire with a magnetic, screened/armoured intermediate layer.
Page 188: List Of Functions

Speed PID diff. gain limit Speed PID lowpass filter time Please be aware that the encoder loss function (pa- rameter 346) will be active when parameter 100 is set to Speed control, closed loop. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 189
Output frequency range/direction Output frequency low limit Output frequency high limit Reference/feedback range Minimum reference Only if [0] in par. 203 Maximum reference Minimum feedback Maximum feedback Torque proportional gain Torque integration time MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 190
432 + 431 F5 frequency/U5 voltage 430 + 429 F4 frequency/U4 voltage 428 + 427 F3 frequency/U3 voltage 426 + 425 F2 frequency/U2 voltage 424 + 423 F1 frequency/U1 voltage U0 voltage MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 191: Local And Remote Control

Choice of Setup, msb Quick-stop via digital terminal 27. Relay 01 DC braking via digital terminal 27. Relay 04 If parameter 002 is set to Remote control [0]: Key: Parameter: Data value: [STOP] [JOG] [RESET] MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 192: Control With Brake Function

The brake resistor used. circuit is not earth leakage protected. is the resistance recommended by Danfoss, i.e., one that guarantees the user that the adjustable fre- quency drive is able to brake at the highest braking…
Page 193: References — Single References

Preset references (par.215-218) quency (pulse) or binary via the serial port. Two ex- amples are given below of the way the single references are handled by VLT 5000 Series. Example 1: External reference signal = 1 V (min) — 5 V (max)
Page 194
Output frequency range/direction Both directions, 0-132 Hz — Catch-up/slow-down via digital input terminals 16,17, 29, 32 or The following can be used: — Freeze reference via digital input terminals 16,17, 29, 32 or 33. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 195: References — Multi-References

Via parameter 214 these can be combined in three different ways: Multi-ref. – Relative External/preset In the following, each reference type (sum, relative and external/preset) is shown: MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 196
® 5000 Series RELATIVE MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 197
® 5000 Series EXTERNAL/PRESET MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 198
® 5000 Series References MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 199: Automatic Motor Adaptation, Ama

If motors are coupled in parallel only use re- the following messages after the test: duced AMA if any. • When using synchronous motors it is only possible to make a reduced AMA. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 200
An internal fault has occurred in the frequency con- 18 from terminal 12. This alarm indicates that the AMA verter. Contact your Danfoss supplier. is OK and that the drive is correctly adapted to the mo- LIMIT VALUE FAULT [8] tor.
Page 201: Mechanical Brake Control

Switch U, This value indicates the frequency during V, W connections, if required. ramp-down at which the mechanical brake is to be closed again. This assumes that a stop signal has been given. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 202
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 203: Pid For Process Control

Reference type Terminal Parameters Pulse 17 or 29 301 or 305 Voltage 53 or 54 308, 309, 310 or 311, 312, 313 Current 314, 315, 316 MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 204: Pid For Speed Control

15-50%. Only use parameter 442 for very fast-acting systems only (differentiation time). The typi- cal value is four times the set integration time. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 205: Quick Discharge

DC supply and if an external brake/ ferentiation time for slow changes and a suitably quick discharge resistor has been connected. gain for quick changes. This is done in parameter 420, Speed PID Differentiator gain limit. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 206
The digital input activates the quick discharge function, regardless of the intermediate circuit voltage level and Function no. 2 regardless of whether the motor is running. Mains failure and quick discharge are not active. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 207: Flying Start

MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 208
® 5000 Series 3. The frequency converter trips and Flying start is ac- tive. 4. The frequency converter momentarily releases the motor. Flying start is activated and catches the motor again. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 209: Normal/High Overload Torque Control,Open Loop

221 and 222. When VLT 5000 Series is at the current limit during motor operation or regenerative operation, the adjust- able frequency drive will try to get below the preset torque limits as quickly as possible without losing con- trol of the motor.
Page 210: Galvanic Isolation (Pelv)

DC currents (Din VDE 0664) are to be RFI filter used or not used. RCD fault current relays type B comply with these requirements accord- Motor grounded on site or not ing to the norm IEC 755-2. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 211
Suitable for protecting equipment with a di- rect current content (DC) in the fault current (3-phase rectifier) Suitable for power-up with short pulse-sha- ped charging current to earth Suitable for a high leakage current. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 212: Extreme Running Conditions

Switching on the output between the motor and the adjustable frequency drive is fully permitted. It is not Static overload possible to damage VLT 5000 Series in any way by When the adjustable frequency drive is overloaded switching on the output. However, fault messages may (the torque limit in parameter 221/222 has been appear.
Page 213
= DC link voltage x 1.9 PEAK 82 ft [25 m] 690 V 1.72 sec 1329 640 V/sec 1) With Danfoss dU/dt filter. (DC link voltage = Line voltage x 1.35). VLT 5402-5602 / 525-690 V Cable AC line Peak 0.5 ×…
Page 214
IP 54 / NEMA 12 units: 80 dB(A) VLT 5452-5552 / 380 — 500 V All enclosure types: 83 dB(A) VLT 5001-5011 / 525 — 600 V IP 20 / NEMA 1 units: 62 dB(A) MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 215
= max. 113° F [45° C] At altitudes above 6,600 feet [2000 m], Derating of max. T versus altitude at please contact Danfoss Drives regarding 100% output current. PELV. Below an altitude of 3280 ft. [1000 m], no derating is necessary.
Page 216
10.0 VLT 5352-5552, 600 V VLT 5001-5011, 600 V VLT 5016-5027, 600 V 10.0 14.0 VLT 5032-5052, 600 V 10.0 VLT 5062, 600 V VLT 5042-5302, 690 V VLT 5352-5602, 690 V MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 217
® 5000 Series MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 218
IEC 68-2-36: Random vibration broad-band — medium reproducibility Air Humidity The adjustable frequency drive has been designed to meet the IEC 68-2-3 standard, EN 50178 pkt. 9.4.2.2/ DIN 40040, class E, at 40°C. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 219
NOTE Mounting adjustable frequency drives in aggressive environments will increase the risk of stoppages and furthermore consid- erably reduce the life of the drive. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 220
The efficiency declines a little when the switching fre- Efficiency of VLT 5000 Series ( quency is set to a value of above 4 kHz (3 kHz for VLT The load on the frequency converter has little effect on 5005) (parameter 411).
Page 221
® 5000 Series Efficiency of the system ( SYSTEM To calculate the system efficiency, the efficiency of VLT 5000 Series ( ) is multiplied by the efficiency of the motor ( MOTOR × SYSTEM MOTOR Based on the graph on this page, it is possible to cal- culate the efficiency of the system at different loads.
Page 222
The power factor indicates the extent to which the ad- justable frequency drive imposes a load on the line supply. The lower the power factor, the higher the I for the same kW performance. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 223
Unsigned 8 setups. Unsigned 16 Unsigned 32 Conversion index: Text string This number refers to a conversion figure to be used when writing or reading by means of an adjustable fre- quency drive. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 224
0.0-par. 202 Motor thermal protection No protection External motor fan Start frequency 0.0 Hz 0.0-10.0 Hz Initial voltage 0.0 V 0.0-par. 103 Minimum DC brake time 0 sec. 0 — 10 sec. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 225
0.0 — par. 200 Frequency bypass 2 0.0 Hz 0.0 — par. 200 Frequency bypass 3 0.0 Hz 0.0 — par. 200 Frequency bypass 4 0.0 Hz 0.0 — par. 200 Motor phase monitor Enable MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 226
000 — 500% 359 Terminal 45, Output minimum scaling 0 % 000 — 100% 360 Terminal 45, Output maximum scal- 100% 000 — 500% 361 Encoder loss threshold 300% 000 — 600 % MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 227
427 U 3 voltage parameter 103 0.0 — U VLT, MAX 428 F 3 frequency parameter 104 par. 426 — par. 429 U 4 voltage parameter 103 0.0 — U VLT, MAX MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 228
Depends on unit Depends on unit 453 Speed closed loop gear ratio 0.01-100 454 Dead time compensation 455 Frequency range monitor Enable 457 Phase loss function Trip 483 Dynamic DC Link compensation MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 229
Data readout: Warning word, 1 Data readout: Extended Status word Display text 1 Display text 2 Data readout: Motor RPM Data readout: Motor RPM x scaling Defined parameter Defined parameter Defined parameter MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 230
Nameplate: Software version no. Nameplate: LCP identification no. Nameplate: Database identification no. Nameplate: Power section identification no. Nameplate: Application option type Nameplate: Application option ordering no. Nameplate: Communication option type Nameplate: Communication option ordering no. MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 231
708 Relay 8, OFF delay 0 sec 0.00-600 sec 709 Relay 9, function Fault 710 Relay 9, ON delay 0 sec 0.00-600 sec 711 Relay 9, OFF delay 0 sec 0.00-600 sec MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 232
A signal transmitted to input 53, 54 or 60. Can be volt- to start and stop the connected motor. age or current. Functions are divided into two groups, with the follow- ing priorities: MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 233
A signal transmitted to the digital inputs (terminal 17 or The control panel, which makes up a complete inter- 29). face for control and programming of VLT 5000 Series. The control panel is detachable and may, as an alter- binary ref.
Page 234
CT charac- teristics are not used for pumps and fans. MCM: Stands for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM • 0.5067 mm MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 235
Control card, digital/pulse and analog outputs Extended mechanical brake control Control card, pulse/encoder input External 24 V DC supply Control card, RS 485 serial communication External 24 V DC supply Control characteristics External motor fan MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 236
Preset references Process control, closed loop Process PID Language Programming of Torque limit and stop Language 001 Programming Setup Latched start proportional gain LCP copy Protocol LCP identification Pulse feedback Load sharing MG.51.C5.22 — VLT is a registered Danfoss trademark.
Page 237
Relay outputs: U/f characteristic Relay outputs: Unintended start Reset Reset Resistor brake Vibration and Shock Reversing VLT 5000 Series protection: Reversing VLT 5000 Series protection: RFI switch VLT ordering number Rise time Vlt output data (u, v, w): RS-485 VLT type…
Page 238
175R5271 MG51C522 *MG51C522* Rev. 2006-12-12…

Источник

Коды ошибок частотника Danfoss VLT® Micro Drive FC 51

Преобразователь частоты контролирует состояние питающего напряжения, входных сигналов, характеристики двигателя, а также другие рабочие параметры системы. Частотник выдает ошибку, предупреждение или аварийный сигнал, но это не обязательно означает, что проблема связана с самим преобразователем частоты. Во многих случаях они могут оповещать о сбое, связанном с выходным напряжением, нагрузкой или температурой двигателя, внешним сигналам, или с другими параметрами, контролируемыми внутренней логикой преобразователя. При появлении аварийного или предупреждающего сообщения, проверьте внешние параметры, на которые указывает данное сообщение.

Типы сообщений

Бывает три типа сообщений, которые отображаются на панели индикации:

Предупреждения. Код сопровождается буквой W (warning). Выводятся в том случае, если контролируемый параметр приближается к аварийному пределу. Если ненормальное состояние будет сохраняться продолжительное время, то преобразователь перейдет в состояние аварии. Предупреждение сбрасывается автоматически, если причина устранена.

Аварийный сигнал. Код сопровождается буквами AL (alarm). В случае появления аварийного сигнала преобразователь частоты отключается для недопущения повреждения самого преобразователя или внешнего оборудования. Двигатель останавливается выбегом или другим выбранным способом. После того как причина аварии устранена, необходимо произвести сброс аварии для возможности повторного запуска.

Некоторые аварии приводят к блокировке преобразователя частоты. Для сброса таких аварий необходимо выключить входное питание, устранить причину неисправности, затем снова подать питание. Затем можно произвести сброс обычным образом. В списке ниже такие аварии обозначены как «аварии с блокировкой».

Ошибки. Код сопровождается буквой E (error). К таким состояниям относятся другие неисправности, которые не позволяют преобразователь частоты нормально работать.

Индикация

На панели присутствуют 3 индикатора, с помощью которых можно определить состояние преобразователя частоты:

On (зеленый светодиод). Питание преобразователя частоты включено.

Warn. (желтый светодиод). Обозначает предупреждение.

Alarm (красный светодиод мигающий). Обозначает аварийный сигнал.

Коды ошибок частотника VLT Micro Drive FC 51

AL2, W2 – Обрыв аналогового сигнала или низкий уровень сигнала. Проверьте сигнал на клемме 53 или 60. Уровень сигнала должен быть не ниже 50 % от значения, установленного в параметрах 6-10, 6-12 и 6-22.

AL4, W4 (*) – Пропадание фазы питания. Потеря фазы на стороне питания или слишком большая асимметрия напряжения питания. Проверьте напряжение питания. Авария с блокировкой.

AL7, W7 (*) – Перенапряжение в звене постоянного тока. Напряжение промежуточной цепи превышает предельно допустимое значение.

AL8, W8 (*) – Провал напряжения в звене постоянного тока. Напряжение промежуточной цепи падает ниже порога предупреждения о низком напряжении.

AL9, W9 – Перегрузка инвертора. Нагрузка превышает 100 % в течение длительного времени.

AL10, W10 – ЭТР (электронное тепловое реле). Перегрев двигателя, который определяется расчетным путем. Возможная причина — превышение нагрузки более 100 % нагрузку. Возможно, некорректная настройка, проверьте параметр 1-90.

AL11, W11 – Перегрев двигателя по датчику температуры. Возможные причины — перегрев двигателя, неисправность термистора или обрыв в цепи его подключения.

AL12 – Ограничение момента. Момент двигателя превысил уставку предельного крутящего момента. Проверьте параметры 4-16 и 4-17

AL13, W13 – Превышение тока. Превышен предел пикового тока инвертора. Авария с блокировкой.

AL14 – Пробой на землю. Замыкание выходных фаз на землю. Авария с блокировкой.

AL16 – Короткое замыкание. Короткое замыкание в двигателе или на его клеммах. Авария с блокировкой.

AL17, W17 – Тайм-аут командного слова. Нет связи с преобразователем частоты.

AL25 – Короткое замыкание тормозного резистора. Короткое замыкание тормозного резистора, в связи с чем функция торможения отключается. Авария с блокировкой.

AL27 – Короткое замыкание тормозного прерывателя (транзистора). Короткое замыкание тормозного транзистора, в связи с чем функция торможения отключается. Авария с блокировкой.

AL28 – Проверка тормоза. Тормозной резистор не подключен или не работает

AL29, W29 – Перегрев силовой платы. Радиатором достигнута температура отключения. Авария с блокировкой.

AL30 – Обрыв фазы U двигателя. Отсутствует подключение, плохой контакт или обрыв фазы U двигателя. Проверьте подключение выходных клемм, кабель и обмотку двигателя. Авария с блокировкой.

AL31 – Обрыв фазы V двигателя. Отсутствует подключение, плохой контакт или обрыв фазы V двигателя. Проверьте подключение выходных клемм, кабель и обмотку двигателя. Авария с блокировкой.

AL32 – Обрыв фазы W двигателя. Отсутствует подключение, плохой контакт или обрыв фазы W двигателя. Проверьте подключение выходных клемм, кабель и обмотку двигателя. Авария с блокировкой.

AL38 – Внутренняя авария. Обратитесь в наш сервисный центр или к поставщику преобразователей частоты фирмы Danfoss. Авария с блокировкой.

AL47, W47 – Сбой управляющего напряжения. Возможно, перегружен источник питания 24 В=. Авария с блокировкой.

AL51 – ААД: проверить Unom и Inom. Неправильно установлены значения напряжения, тока и мощности двигателя.

AL52 – ААД: мал Inom. Слишком мал ток двигателя. Проверьте настройки.

W59 – Предел по току. Перегрузка привода VLT

AL63 – Мала эффективность механического тормоза. Фактический ток двигателя не превышает значения тока “отпускания тормоза” в течение промежутка времени “задержки пуска”.

AL80 – Привод приведен к значениям по умолчанию. Все значения параметров установлены в соответствии с настройками по умолчанию.

E84 – Утрачено соединение между приводом и LCP

E86 – Копирование не выполнено

E87 – Данные LCP недопустимые

E88 – Данные LCP несовместимы

E89 – Параметр только для считывания

E90 – Нет доступа к базе данных параметров

E91 – В данном режиме значение параметра недействительно

E92 – Значение параметра превышает минимальный или максимальный пределы

* отказы AL4, AL7, AL8 могут вызываться искажениями сетевого питания. Установка сетевого фильтра поможет устранить эту проблему.

Сброс ошибки частотника.

Аварию можно сбросить одним из перечисленных способов:

Нажатие кнопки [Off/Reset]. В нормальном рабочем режиме кнопка используется для останова двигателя. В аварийном режиме произойдет сброс аварии. Если причины аварии устранены, то преобразователь перейдет в режим готовности к запуску.

Команда сброса с помощью цифрового (дискретного) входа. По умолчанию у преобразователя частоты на функцию сброса назначена клемм 27. С помощью параметров на функцию сброса можно назначить любой из входов.

Команда сброса для интерфейса последовательной связи. Эта функция возможна при использовании интерфейса для управления преобразователем частоты.

Автосброс. Эту функцию можно настроить с помощью параметров преобразователя частоты.

Если сброс описанными способами не произошел, то скорее всего причина аварии не устранена, или преобразователь частоты находится в состоянии аварии с блокировкой. Для сброса такой аварии необходимо выключить питание, дождаться отключения, затем устранить причину аварии и повторно включить преобразователь частоты. Не превышайте количество включений питания в час, которое описано в документации. Это может привести к выходу преобразователя частоты из строя.

Если вам не удалось разобраться с проблемой самостоятельно обращайтесь в наш сервисный центр. Квалифицированный инженер проведет диагностику неисправного преобразователя и отремонтирует его.

Электронная почта: info@bvl.center
+7 (812) 408 51 45
+7 (812) 467 95 99
Адрес: Санкт-Петербург, Ул.Рижская 1 офис 410

Источник

Наиболее часто задаваемые вопросы по настройке преобразователей частоты Danfoss VLT Micro Drive

Подборка ответов на наиболее часто задаваемые вопросы (предупреждения, аварийные сигналы, настройка пч)

Друзья! Для вас мы сделали подборку ответов на наиболее часто задаваемые вопросы по настройке, ошибкам пч, аварийным ситуациям:

1. Преобразователь частоты Danfoss VLT Micro Drive FC-051 выдаёт ошибку (предупреждение) W7

Ответ: Данное предупреждение сигнализирует о превышении U-я в звене постоянного тока преобразователя частоты Danfoss, возникает когда время торможения инерционной нагрузки слишком быстрое.

Решение: Увеличиваем постепенно время торможения в параметре 3-42, до тех пор, пока не пропадёт предупреждение.

2. Авария AL16 на частотном преобразователя

Ответ: Данная авария сигнализирует о коротком замыкании моторного кабеля

Решение: Т. к. эта авария возникает с блокировкой привода, она требует снятия напряжения с преобразователя частоты, и дальнейшей проверки кабеля

3. Предупреждение W12

Ответ: Выходной ток выше уставки

Решение: В параметре 1-01 (принцип управления преобразователем частоты), следует выставить 0 (вольт-частотный режим)

4. Как вращать двигатель вперед, назад(реверс) разными кнопками

Ответ: Следует подключить пч и собрать схему следующим образом:

В преобразователь частоты вбить следующие параметры:

Требуется установить значение

Режим работы (сброс параметров на заводские)

[2] Initialisation — инициализация (выкл. затем включить ПЧ) значение сброситься в 0, на ПЧ появится сигнал Alarm 80

## кВт — с таблички двигателя

## Об/мин — с таблички двигателя

[0] Гц — в зависимости от применения

[50] Гц — рекомендуется установить номинальную скорость

[50] максимальное задание

[8] с — зависит от применения.

[8] с — зависит от применения

[21] LCP21 — задание потенциометром панели оператора

[9] Start — Импульсный пуск

[10] — Реверс

5. В каком параметре поменять верхний диапазон вращения частоты двигателя

Ответ: Параметр 4-14 Верхний предел вращения двигателя, [Гц]

6. Как дистанционно управлять частотным приводом VLT Micro Drive

Ответ: Существует специальная облачная технология Cloud-Control Danfoss, позволяющая отслеживать состояние электропривода и возникающие аварии

Решение: Видео ролик с реализацией данной технологии:

7. Настройка связи с частотным приводом по Modbus

Ответ: В видео ролик идет пример оcуществления связи пч и панели оператора Weintek по RS-485 (ссылка на статью под видео)

8. Как управлять частотником от внешнего потенциометра?

Ответ: Подключить пч согласно данной схемы:

№ пар.	Параметр	Требуется установить значение
14-22	Режим работы (сброс параметров на заводские)	[2] Initialisation — инициализация, после установки значения выключить и затем включить ПЧ (сбросится в 0)
1-20*	Номинальная мощность	## кВт — паспортной таблички двигателя
1-22*	Номинальное напряжение	## В — паспортной таблички двигателя
1-23*	Номинальная частота	## Гц — паспортной таблички двигателя
1-24*	Номинальный ток	## А — паспортной таблички двигателя
1-25*	Номинальный скорость	## Об/мин — паспортной таблички двигателя
1-29	Автоматическая адаптация двигателя	[2] Enable AMT — Для запуска адаптации установите [2] на пульте «Hand on» по завершении — «Ok» Знач. сбросится [0]
4-12*	Мин. скорость вращения	[0] Гц — в зависимости от применения (реком. для вентиляторов)
4-14*	Макс. скорость вращения	[50] Гц — рекомендуется установить номинальную скорость
3-41	Время разгона	[3] с — зависит от применения
3-42	Время замедления	[3] с — зависит от применения
Проверьте правильность направления вращения механизма, в ручном режиме нажав на панели «Hand on» (далее потенциометром панели или стрелками), по окончании нажмите «Auto on»*
3-02	Мин. задание	[0] мин. рабочий уровень или мин. уровень сигнала с датчика
3-03*	Макс. задание	[10] макс. рабочий уровень или макс. уровень сигнала с датчика
3-15	Источник задания 1	[1] Analog in 53 — задание с потенциометра
3-16*	Источник задания 2	[0] No function — нет
5-10	Функция цифр. вх. 18	[8] Start — Пуск
5-12*	Функция цифр. вх. 27	[3] Coast and reset inverse — выбег и сброс инверсный
Кл. 53 низкое напряжение	[0] В — нижний диапазон аналогового входа 1
6-11	Кл. 53 высокое напряжение	[10] В — высокий диапазон аналогового входа 1
6-14	Кл. 53 низкое задание	[0] — низкое задание аналогового входа 1
6-15*	Кл. 53 высокое задание	[50] — высокое задание аналогового входа 1

9. Ошибка AL8

Ответ: Низкий уровень напряжения цепи постоянного тока выпрямителя, может возникать когда напряжение на звене пост. тока падает ниже установленного порога, в следствии пропадании одной из фаз.

Решение: Проверить подключение фаз

10. Как настроить преобразователь частоты Danfoss FC-051 на поддержание постоянного давления

Ответ: Произвести следующую настройку частотного преобразователя

[0] нормальный (скорость больше при + ошибке) (давление)

[1 ] инверсный (скорость меньше при + ошибке) (температура)

№ пар.	Параметр	Требуется установить значение
14-22	Режим работы (сброс параметров на заводские)	[2] Initialisation — инициализация, после установки значения выключить и затем включить ПЧ (сбросится в 0).
1-20*	Номинальная мощность	## кВт — с шильдика (паспортной таблички двигателя)
1-22*	Номинальное напряжение	## В — с шильдика (паспортной таблички двигателя)
1-23*	Номинальная частота	## Гц — с шильдика (паспортной таблички двигателя)
1-24*	Номинальный ток	## А — с шильдика (паспортной таблички двигателя)
1-25*	Номинальный скорость	## Об/мин — с шильдика (паспортной таблички двигателя)
1-29	Автоматическая адаптация двигателя	[2] Enable AMT — Для запуска адаптации установите [2] на пульте «Hand on» по завершении — «Ok» Знач. сбросится [0]
4-12*	Мин. скорость вращения	[0] Гц — в зависимости от применения (реком. для вентиляторов)
4-14*	Макс. скорость вращения	[50] Гц — рекомендуется установить номинальную скорость
3-41	Время разгона	[3] с — зависит от применения
3-42	Время замедления	[3] с — зависит от применения
Проверьте правильность направления вращения механизма, в ручном режиме нажав на панели «Hand on» (далее потенциометром панели или стрелками), по окончании нажмите «Auto on»*
1-00*	Режим конфигурирования	[3] Process с — режим ПИ регулятора
3-02	Мин. задание	[0] мин. рабочий уровень или мин. уровень сигнала с датчика
3-03*	Макс. задание	[10] макс. рабочий уровень или макс. уровень сигнала с датчика
3-10.0	Задание	[##] — задание на поддержание в % от 3-03
3-15*	Источник задания 1	[0] No function — нет
3-16*	Источник задания 2	[0] No function — нет
5-10*	Функция цифр. вх. 18	[8] Start — Пуск
5-12*	Функция цифр. вх. 27	[3] Coast and reset inverse — выбег и сброс инверсный
Кл. 60 малый ток	[4] мА — нижний диапазон аналогового входа 2
6-23	Кл. 60 большой ток	[20] мА — высокий диапазон аналогового входа 2
6-24	Кл. 60 низкое задание	[0] — низкое задание аналогового входа 2
6-25*	Кл. 60 высокое задание	[10] — высокое задание аналогового входа 2
7-20*	Источник ОС для ПИ рег.	[2] Analog input 60 — аналоговый вход 2 клемма 60
7-30	Норм/инв. реж. работы рег.
7-33*	Пропорц. коэф ПИ рег.	[1] — настраивается для применения
7-34*	Интеграл. коэф. ПИ регул.	[8] — настраивается для применения

*Обязательно введите/проверьте значения этих параметров

Настройка коэффициентов ПИ регулятора

1. Установите 7-34 = 9999, 7-33 = 0,3 Плавно

увеличивайте знач. 7-33 до появления автоколеб.

2. Снизьте знач. 7-33 на 40% и зафиксируйте

3. При найденном значении 7-33 установите 7-34 = 20 и снижайте до появления колебаний или очень большого перерегулирования.

4. Увеличьте знач. 7-34 на 25% и зафиксируйте

Источник

Коды ошибок частотного преобразователя Danfoss с расшифровкой

Ошибка 2 (error 2, ERR2, AL2, W2) — низкий уровень сигнала внешнего источника задания частоты.
Ошибка 4 (error 4, ERR4, AL4, W4) – низкий уровень напряжения одной или нескольких линий на входе преобразователя.
Ошибка 5 (error 5, ERR5, AL5, W5) – уровень напряжения цепи постоянного тока выпрямителя выше установки.
Ошибка 6 (error 6, ERR6, AL6, W6) — уровень напряжения цепи постоянного тока выпрямителя ниже установки.
Ошибка 7 (error 7, ERR7, AL7, W7) – высокий уровень напряжения цепи постоянного тока выпрямителя.
Ошибка 8 (error 8, ERR8, AL8, W8) – низкий уровень напряжения цепи постоянного тока выпрямителя.
Ошибка 9 (error 9, ERR9, AL9, W9) – перегрузка инвертора.
Ошибка 10 (error 10, ERR10, AL10, W10) – перегрузка электродвигателя.
Ошибка 11 (error 11, ERR11, AL11, W11) – перегрев двигателя, неисправность термистора двигателя.
Ошибка 12 (error 12, ERR12, AL12, W12) — ток на выходе выше установки.
Ошибка 13 (error 13, ERR13, AL13, W13) – перегрузка.
Ошибка 14 (error 14, ERR14, AL14, W14) – короткое замыкание на землю.
Ошибка 15 (error 15, ERR15, AL15, W15) – неисправность системы питания.
Ошибка 16 (error 16, ERR16, AL16, W16) — короткое замыкание на выходе преобразователя Danfoss.
Ошибка 17 (error 17, ERR17, AL17, W17) – таймаут соединения.
Ошибка 18 (error 18, ERR18, AL18, W18) – таймаут соединения2.
Ошибка 33 (error 33, ERR33, AL33, W33) – выходная частота выше установки.
Ошибка 35 (error 35, ERR35, AL35, W35) – неисправность коммутирующего устройства на входе инвертора.
Ошибка 36 (error 36, ERR36, AL36, W36) – перегрев частотного преобразователя.
Ошибка 37 (error 37, ERR37, AL37, W37) – внутренняя ошибка.
Ошибка 38 (error 38, ERR38, AL38, W38) – внутренняя ошибка.
Ошибка 39 (error 39, ERR39, AL39, W39) – внутренняя ошибка.
Ошибка 40 (error 40, ERR40, AL40, W40) – внутренняя ошибка.
Ошибка 41 (error 41, ERR41, AL41, W41) – внутренняя ошибка.
Ошибка 42 (error 42, ERR42, AL42, W42) – внутренняя ошибка.
Ошибка 43 (error 43, ERR43, AL43, W43) – внутренняя ошибка.
Ошибка 44 (error 44, ERR44, AL44, W44) – внутренняя ошибка.
Ошибка 45 (error 45, ERR45, AL45, W45) – внутренняя ошибка.

Ошибка «нулевого» аналогового сигнала. – Сигнал на клемме 53 или 60 ниже 50 % от значения, установленного в пар. 6-10, 6-12 и 6-22.
Потеря фазы питания* – Потеря фазы на стороне питания или слишком большая асимметрия напряжения питания. Проверьте напряжение питания.
Повышенное напряжение пост. тока смотри* – Напряжение промежуточной цепи превышает предельно допустимое значение.
Пониженное напряжение постоянного тока* – Напряжение промежуточной цепи падает ниже порога предупреждения о низком напряжении.
Перегрузка инвертора. – Слишком длительная нагрузка, превышающая полную (100 %).
ЭТР: перегрев двигателя. – Перегрев двигателя из-за нагрузки, превышающей полную (100 %) нагрузку, в течение слишком длительного времени.
Перегрев термистора двигателя. – Обрыв в термисторе или в цепи его подключения.
Предел момента. – Превышен предельный крутящий момент, установленный в пар. 4-16 или 4-17.
Превышение тока. – Превышен предел пикового тока инвертора.
Пробой на землю. – Замыкание выходных фаз на землю.
Короткое замыкание. – Короткое замыкание в двигателе или на его клеммах.
Тайм-аут командного слова. – Нет связи с преобразователем частоты.
Короткое замыкание тормозного резистора. – Короткое замыкание тормозного резистора, в связи с чем функция торможения отключается.
Короткое замыкание тормозного прерывателя. – Короткое замыкание тормозного транзистора, в связи с чем функция торможения отключается.
Проверка тормоза. – Тормозной резистор не подключен / не работает.
Перегрев силовой платы. – Радиатором достигнута температура отключения.
Обрыв фазы U двигателя. – Отсутствует фаза U двигателя. Проверьте фазу.
Обрыв фазы V двигателя. – Отсутствует фаза V двигателя. Проверьте фазу.
Обрыв фазы W двигателя. – Отсутствует фаза W двигателя. Проверьте фазу.
Внутренний отказ. — Обратитесь к поставщику оборудования Danfoss.
Сбой управляющего напряжения. – Возможно, перегружен источник питания 24 В=.
ААД: проверить Unom и Inom. – Неправильно установлены значения напряжения, тока и мощности двигателя.
ААД: мал Inom. – Слишком мал ток двигателя. Проверьте настройки.
Предел по току. – Перегрузка привода VLT.
Мала эффективность механического тормоза. – Фактический ток двигателя не превышает значения тока «отпускания тормоза» в течение промежутка времени «задержки пуска».
Привод приведен к значениям по умолчанию. – Все значения параметров установлены в соответствии с настройками по умолчанию.

* Эти отказы могут вызываться искажениями сетевого питания. Установка сетевого фильтра Danfoss.

Как исправить ошибки частотника

Ваш частотник выдал ошибку? Вы приняли решение обратиться за профессиональной помощью?

Выбирая для технического обслуживания станков нашу компанию, вы гарантировано получаете высокое качество работ по самой оптимальной цене. Стоимость работ>>>

Звоните +7 (968) 065-80-90

Источник

28 января 2023 г. 20:52

При работе промышленной электроники Danfoss в системах вентиляции, теплоснабжения или автоматизированном производственном оборудовании часто возникают неисправности, распознать которые можно считав коды ошибок и произведя расшифровку этих кодов по инструкции на конкретную модель электронного оборудования.

Частотные преобразователи Danfoss имеют следующие распространенные ошибки:

Наиболее частые ошибки Danfoss VLT 2800:

Ошибка 2 (error 2, ERR2, AL2, W2) — низкий уровень сигнала внешнего источника задания частоты.
Ошибка 4 (error 4, ERR4, AL4, W4) – низкий уровень напряжения одной или нескольких линий на входе преобразователя.
Ошибка 5 (error 5, ERR5, AL5, W5) – уровень напряжения цепи постоянного тока выпрямителя выше уставки.
Ошибка 6 (error 6, ERR6, AL6, W6) — уровень напряжения цепи постоянного тока выпрямителя ниже уставки.
Ошибка 7 (error 7, ERR7, AL7, W7) – высокий уровень напряжения цепи постоянного тока выпрямителя.
Ошибка 8 (error 8, ERR8, AL8, W8) – низкий уровень напряжения цепи постоянного тока выпрямителя.
Ошибка 9 (error 9, ERR9, AL9, W9) – перегрузка инвертора.
Ошибка 10 (error 10, ERR10, AL10, W10) – перегрузка электродвигателя.
Ошибка 11 (error 11, ERR11, AL11, W11) – перегрев двигателя, неисправность термистора двигателя.
Ошибка 12 (error 12, ERR12, AL12, W12) — ток на выходе выше уставки.
Ошибка 13 (error 13, ERR13, AL13, W13) – перегрузка.
Ошибка 14 (error 14, ERR14, AL14, W14) – короткое замыкание на землю.
Ошибка 15 (error 15, ERR15, AL15, W15) – неисправность системы питания.
Ошибка 16 (error 16, ERR16, AL16, W16) — короткое замыкание на выходе преобразователя Danfoss.
Ошибка 17 (error 17, ERR17, AL17, W17) – таймаут соединения.
Ошибка 18 (error 18, ERR18, AL18, W18) – таймаут соединения2.
Ошибка 33 (error 33, ERR33, AL33, W33) – выходная частота выше уставки.
Ошибка 35 (error 35, ERR35, AL35, W35) – неисправность коммутирующего устройства на входе инвертора.
Ошибка 36 (error 36, ERR36, AL36, W36) – перегрев частотного преобразователя.
Ошибка 37 (error 37, ERR37, AL37, W37) – внутренняя ошибка.
Ошибка 38 (error 38, ERR38, AL38, W38) – внутренняя ошибка.
Ошибка 39 (error 39, ERR39, AL39, W39) – внутренняя ошибка.
Ошибка 40 (error 40, ERR40, AL40, W40) – внутренняя ошибка.
Ошибка 41 (error 41, ERR41, AL41, W41) – внутренняя ошибка.
Ошибка 42 (error 42, ERR42, AL42, W42) – внутренняя ошибка.
Ошибка 43 (error 43, ERR43, AL43, W43) – внутренняя ошибка.
Ошибка 44 (error 44, ERR44, AL44, W44) – внутренняя ошибка.
Ошибка 45 (error 45, ERR45, AL45, W45) – внутренняя ошибка.

Отправьте запрос на [email protected] и получите подробные условия работы.

Контактная информация

Время выполнения запроса: 0,00284910202026 секунды.

Источник

Danfoss vlt 5000 ошибка 14

Коды ошибок частотного преобразователя danfoss

Как исправить ошибки частотника

Как с нами связаться

Классификация аварийных сообщений с блокировкой

№

Причина возникновения

Как проверить?

Наименование аварии

Возможная причина

Service log

Смотрите также:

ТОП 20 вопросов, которые задают при подборе преобразователя частоты

Настройка частотного преобразователя Danfoss Micro Drive. Поддержание давления

Quick Links

Related Manuals for Danfoss VLT 5000 Series

Summary of Contents for Danfoss VLT 5000 Series

Page 4: Table Of Contents

Page 7: Safety

Page 8: Safety Regulations

Page 9: Technical Data

Page 16: Electrical Data

Page 36: Fuses

Page 44: Dimensions

Page 47: Installation

Page 61: Electrical Installation — Mains Supply

Page 65: Installation Of Motor Cables

Page 66: Electrical Installation — Brake Cable

Page 67: Electrical Installation — Brake Resistor Temperature Switch

Page 68: Installation Of Control Cables

Page 71: Connection Examples

Page 74: Operation Of The Vlt

Page 75: Control Panel — Leds

Page 78: Quick Setup

Page 80: Manual Initialization

Page 82: Programming

Page 90: Load And Motor

Page 103: References And Limits

Page 112: Parameters — Inputs And Outputs

Page 128: Special Functions

Page 144: Parameters — Serial Communication

Page 152: Parameters — Technical Functions And Diagnostics

Page 159: Messages

Page 160: Display — Status Messages

Page 163: Warnings And Alarms

Page 164: Warnings

Page 171: Examples Of Use

Page 172: Pump

Page 173: Gantry Crane

Page 174: Torque Control, Speed Feedback

Page 175: Vlt 5000 Controllers

Page 177: Pid For Process Control

Page 178: Pid For Speed Control

Page 179: Pid For Torque Controller (Open Loop)

Page 180: Ec/Emc

Page 184: Electrical Installation

Page 187: Electrical Installation, Selection Of Emc-Correct Cables

Page 188: List Of Functions

Page 191: Local And Remote Control

Page 192: Control With Brake Function

Page 193: References — Single References

Page 195: References — Multi-References

Page 199: Automatic Motor Adaptation, Ama

Page 201: Mechanical Brake Control

Page 203: Pid For Process Control

Page 204: Pid For Speed Control

Page 205: Quick Discharge

Page 207: Flying Start

Page 209: Normal/High Overload Torque Control,Open Loop

Page 210: Galvanic Isolation (Pelv)

Page 212: Extreme Running Conditions

Quick Links

Related Manuals for Danfoss VLT 5000 Series

Summary of Contents for Danfoss VLT 5000 Series

Page 4: Table Of Contents

Page 7: Safety

Page 8: Safety Regulations

Page 9: Technical Data

Page 16: Electrical Data

Page 36: Fuses