700016 ошибка синумерик 808d

4.1.4

Alarm description

The control cannot receive the gear level signal/the control receives the wrong gear level signal.

PLC information

PLC address: DB1600.DBX1.7

Subroutine: GearChg1_Auto (SBR 49)

Remedy

● Check the related parts of the gear level signal as follows:

–

Use the PLC monitoring to detect if there is an input signal at the input interface of the gear level signal.

–

Check whether the input terminals of the interface on the back of the PPU are damaged/loose.

● Check whether the spindle gearbox has mechanical problems.

4.1.5

Alarm 700016

Alarm description

The drive is not ready for operation.

Note

This alarm always appears along with the alarm of emergency stop.

PLC information

PLC address: DB1600.DBX2.0

Subroutine: EMG_STOP (SBR 33)

Remedy

● Check whether there is an emergency stop alarm on the control system, which results in this alarm.

● Check whether the drive has an alarm/is not started/is damaged.

For the SINAMICS V60 drive, you should also check the X6 terminal to see

whether the wires are loose/broken or whether pins 65 and M24 have faults.

Service Manual

01/2017

33

• Цитата

• Contents

• Table of Contents

• Bookmarks

Summary of Contents for Siemens SINUMERIK 808D ADVANCED

• Contents

• Table of Contents

• Bookmarks

Summary of Contents for Siemens SINUMERIK 808D ADVANCED

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Table of contents

Table of contents

Table of contents

Table of contents

System overview

The SINUMERIK 808D is an economic CNC solution for milling and turning machines in the global market. For the turning variant, it is designed to control three axes, including two feed axes via two pulse drive interfaces (with SINAMICS V60) and one spindle via one analog spindle interface. For the milling variant, it is designed to control four axes, including three feed axes via three pulse drive interfaces (with SINAMICS V60) and one spindle via one analog spindle interface.

The following diagram shows a system configuration example for the SINUMERIK 808D control system:

Figure 1-1 SINUMERIK 808D control system overview (taking a milling machine for an example)

Delivery check

Delivery check

Check list

Note

Emergency stop button is not included in our scope of delivery. You can, if necessary, contact your local Siemens salesperson for it.

Delivery check

2.1Mounting the controller

Cut-out dimensions

Figure 2-1 Cut-out dimensions (in mm)

Note

Make sure there is enough space around the PPU and the MCP for tightening the screws in the control cabinet.

Mounting

2.1 Mounting the controller

Mounting dimensions

Figure 2-2 Mounting dimensions for PPU (in mm)

Figure 2-3 Mounting dimensions for MCP (in mm)

Mounting

2.2 Mounting the drive

Mounting clearance (in mm)

To ensure easy maintenance purpose, you must provide sufficient clearance (recommended distance: 80 mm) between the maintenance door and the cabinet wall for replacing the battery and CF card:

2.2Mounting the drive

Cut-outs and mounting dimensions

Figure 2-4 4/6/7 A version (in mm)

Mounting

2.2 Mounting the drive

Figure 2-5 10 A version (in mm)

Mounting method

With 4xM5 preassembled screws, the drive can be mounted vertically onto the inner panel of the cabinet. The maximum screw torque must be 2.0 Nm.

Minimum mounting clearance

To ensure adequate cooling, as a minimum, maintain the specified clearance between drives, one drive and another device/inner panel of the cabinet.

Figure 2-6 Drive mounting clearance (in mm)

Using the cable clamps supplied

If the CE marking requirements for cables are mandatory, the line supply cable and the motor cable used must all be shielded cables. In this case, you can use the cable clamps as a ground connection between the cable shield and a common ground point.

Clamps can also be helpful in better fixing cables (the unshielded motor cable and the line supply cable) in place.

Mounting

2.2 Mounting the drive

The illustration below shows you how to use the clamps to fix both cables and to make a shield connection with the cable.

Figure 2-7 Cable fixing with two cable clamps

CAUTION

Make sure that the clamp for fixing the shielded motor cable has a good contact with the cable shield.

Note

Siemens does not provide the shielded motor cable. Please prepare the shielded motor cable by yourselves for CE certification.

After the installation, it is recommended that the terminal screws should be checked to ensure that they are tight.

Reference

For further information about the drive mounting, refer to SINAMICS V60 Getting Started.

Mounting

2.3 Mounting the motor

2.3Mounting the motor

Mounting dimensions (mm)

Note

Value in brackets is the length of a motor with a built-in brake unit.

Motors with plain shaft have the same dimensions.

Reference

For further information about the motor, refer to 1FL5 Motor Technical Data.

3.1Interface overview

Interface overview on the Panel Processing Unit (PPU)

NOTICE

The + 24 V and M signals of X200 must be connected; otherwise, the communication between the PPU and the drives does not function as it should.

Figure 3-1 Interface layout

Connecting

3.2 Connecting the battery

Interface overview on the Machine Control Panel (MCP)

Figure 3-2 Interface layout

Connecting

3.2 Connecting the battery

3.2Connecting the battery

A battery has been pre-assembled on the back cover of the PPU.

The battery is not connected when delivered. You must plug the battery connector into the battery interface by yourself before switching the controller on. You can access it after removing the maintenance door:

Note

When connecting the battery, ensure that the groove is at the upper side; otherwise, the alarm «NCK battery alarm» will be output after you switch on the controller, and you could lose your data after an unexpected power failure if you do not insert the battery connector correctly.

Note

Battery

Life time: 3 years

Replacement: do not replace the battery when the controller is switched off; otherwise, your data can be lost.

Order number: 6FC5247-0AA18-0AA0.

Connecting

3.3 Connecting according to the default PLC program

3.3Connecting according to the default PLC program

The SINUMERIK 808D has integrated with a default PLC application. If you perform the commissioning work with the default PLC application, perform wiring as follows.

Connecting the digital inputs and outputs

Figure 3-3 Connecting the digital inputs and outputs (Milling)

Connecting

3.3 Connecting according to the default PLC program

Figure 3-4 Connecting the digital inputs and outputs (Turning)

Connecting

3.3 Connecting according to the default PLC program

Connecting the distributed I/O

Figure 3-5 Connecting the distributed I/O

Connecting the SINAMICS V60 (take X51: axis X for an example)

Figure 3-6 Connecting the SINAMICS V60 (X51: axis X)

Connecting

3.3 Connecting according to the default PLC program

Note

Filter

A line filter (rated current: 16 A, protection level: IP20) is required so that the system can pass the CE certification (radiated emission test or conducted emission test). The order number of Siemens recommended filter is 6SN1111-0AA01-1BA1.

Note

Circuit breaker

You can install a mains linear breaker (rated current: 15 A for 7 A or 10 A version of the drive and 10 A for 4 A or 6 A version of the drive; rated voltage: 250 VAC) to protect the system.

Connecting the inverter or the servo spindle drive

Figure 3-7 Connecting the inverter or the servo spindle drive (unipolar)

Connecting

3.3 Connecting according to the default PLC program

Figure 3-8 Connecting the inverter or the servo spindle drive (bipolar)

Note

Cables for connecting X21 must be shielded ones.

Connecting the handwheel

Figure 3-9 Connecting the handwheel

Connecting

3.4 Connection Overview

3.4Connection Overview

Connecting

3.4 Connection Overview

Note

For the turning variant, connection to X52 is optional and depends upon whether you use the software option «additional axis». If you desire to configure the control system to control a rotary axis or an additional linear axis, connect X52 to a SINAMICS V60 which connects to a servo motor.

DANGER

Carrying out of repairs

Anywhere in the automation equipment where faults might cause physical injury or major material damage, in other words, where faults could be dangerous, additional external precautions must be taken, or facilities must be provided, that guarantee or enforce a safe operational state, even when there is a fault (e.g. using an independent limit value switch, mechanical locking mechanisms, EMERGENCY STOP/EMERGENCY OFF devices).

4.1Switching on controller

Before switching on

Make sure that:

●You have finished the mechanical installation of the whole system based on the information included in the chapter «Mounting (Page 11)» or the Mechanical Installation Manual.

●You have completed the wirings of the whole system according to the information included in the chapter «Connecting (Page 17)» (if you use the default PLC program) or the Electrical Installation Manual.

Switching on

Do as follows:

1.Power on the mains supply.

2.When the NC enters the main screen, check the NC normal status according to the status LEDs on the PPU.

POK: green RDY: green TEMP: unlit

For detailed information about the status LEDs, refer to the section «Status LEDs (Page 30)».

3.Check the drive normal status:

–«S-run» is displayed.

–LED «RDY/JOG»: green

–LED «ERR»: dark

For detailed information about the SINAMICS V60 drives, refer to the SINAMICS V60 Getting Started.

Switching on and preparing for commissioning

4.2 PPU keyboard function

4.2PPU keyboard function

Switching on and preparing for commissioning

4.3 MCP mode changeover

4.3MCP mode changeover

Use the machine control panel (MCP) to make changeover between the JOG mode, the Ref Point mode, the AUTO mode and the MDA mode.

The MCP key layout is shown below:

Switching on and preparing for commissioning

4.4 Status LEDs

4.4Status LEDs

LEDs on the PPU

The following LEDs are installed on the SINUMERIK 808D PPU.

The individual LEDs and their functions are described in the table below.

Table 4- 1 Status and error displays

For more information, refer to error description in the SINUMERIK 808D Diagnostics Manual.

LEDs on the SINAMICS V60 drives

Figure 4-1 SINAMICS V60 status LEDs

Switching on and preparing for commissioning

4.5 Password

Table 4- 2 Description of the LED status

4.5Password

4.5.1Access levels

Purpose

Access levels/passwords are necessary to prevent system data damages caused by unexpected mistake operations.

Cases

You must set a password for an access level under following cases:

●Data restoring

●Software update

●Password has been deleted

●A higher or lower access level is required

Access levels

The SINUMERIK 808D provides a concept of access levels for enabling data areas. You can view such information from the table below:

Table 4- 3 Access level

Switching on and preparing for commissioning

4.5 Password

With the access level «Manufacturer», you can perform the following operations:

●Inputting or modifying all the machine data

●Commissioning work

With the access level «Customer», you can perform the following operations:

●Inputting or modifying part of the machine data

●Programming

●Setting offsets

●Measuring tools

For the function areas listed below, the input and modification of data depends on the protection level you have set:

●Tool offsets

●Work offsets

●Setting data

●RS232 settings

●Program creation / program correction

You can set the protection levels for these function areas via the display machine data (USER_CLASS…): «SYSTEM» operating area > «Mach. data» > «Expert list» > «Display MD».

Note

For detailed information about the display machine data, refer to the Parameter Manual.

Note

For detailed information about how to set the access levels, refer to Programming and Operating Manual.

Access levels: Manufacturer, Customer

Both access levels require a password.

You can change the password only after being activated with the access level «Manufacturer».

If you forget your password, you can carry out an NC start-up: «SYSTEM» operating area > «Start-up» > «NC» > «Power-up with default data». This will reset all passwords to their defaults according to the software release you have acquired.

Note

Before performing a start-up with default data, you must backup your data; otherwise, you will lose your data. For detailed information about how to do data backup, refer to section «Data backup (Page 75)».

Switching on and preparing for commissioning

4.5 Password

Access level: No password

If you have deleted your password or do not set a password, you only have the access right of viewing above-mentioned function areas.

Note

The system has no password by default.

4.5.2Setting a password

The control system is delivered without a password. You must input the password of «SUNRISE» to perform the commissioning work.

Perform the following steps to input the password:

1.In the «SYSTEM» operating area (key combination: + ), press the vertical softkey «Set password». The message text at the bottom of the screen shows «No password set»:

2.Enter «SUNRISE» and press the «Accept» softkey.

3.The message text now shows «Access level: Manufacturer», which indicates that you have successfully set the password.

Note

You can change the default password to you by using the «Change password» softkey.

You can also delete the current password to protect your settings by pressing the «Delete password» softkey.

After the series production, you must press the «Delete password» softkey to exit the «Manufacturer» access level.

Switching on and preparing for commissioning

4.6 Setting the date and time

4.6Setting the date and time

At delivery, the system date and time remain at the factory settings, and thus you must manually modify the date and time. Proceed as follows to set the date and time:

1.Press + to enter the «SYSTEM» operating area, then press the softkey «Date time».

2. Input your date and time.

3. Press the «OK» softkey to confirm your settings.

Switching on and preparing for commissioning

4.7 Introduction to the onboard assistants

4.7Introduction to the onboard assistants

The SINUMERIK 808D system software has three onboard assistants:

●Startup assistant (requires «Manufacturer» access level)

This on-board assistant is designed to help you commission the prototype. With this assistant, you can complete basic machine tool functions.

●Series assistant (requires «Manufacturer» access level)

This on-board assistant is designed to help you correctly finish the series machine commissioning.

●Operation assistant (requires «Customer» access level)

This onboard assistant is designed to help you learn about the basic operations of the machining process.

Where can I find the assistants?

Press the <MENU FUNCTION> key on the PPU to call the assistants:

Switching on and preparing for commissioning

4.7 Introduction to the onboard assistants

How can I use the assistants?

Status indicators:

Completed task

Current task

Partially completed task group

Uncompleted task

Press one of the three softkeys to access the corresponding assistant

Press to start the assistant

Press to return to the main screen of the onboard assistants

Press any operating area key (CUSTOM excluded) to exit the main screen of the onboard assistants and enter the corresponding operating area

Press to enter the current task or a task that is prior to the current task

Note: This softkey becomes active when you move the cursor key to a valid task.

You can commission the SINUMERIK 808D in two ways:

●Alternative 1: with the onboard assistants

●Alternative 2: without the onboard assistants

When commissioning with the onboard assistants, just follow the assistants step by step.

In this manual, only the second way is described. To do the commissioning work without the onboard assistants, proceed as follows:

Commissioning diagram

6.1Turning

Overview of the PLC subroutines

Default PLC applications

6.1 Turning

Definition of user-defined keys on the MCP

Structure of the sample application (OB1)